Paton PSI 315 PRO User Manual Download Page 22

21 | P a g e

 

PATON

®

 PSI PRO 315 A 400 V DC MIG/MAG TIG/MMA

 

4.7. LINEAR DECREASE OF WELDING CURRENT  

This function is designed for smooth welding of a welding crater, which can be formed in the welding 
pool due to electromagnetic blow forces generated by the welding arc. The crater so formed can be a 
source  of  future  welding  defects.  By  default,  the  period 

[TIME  DOWN  ARC]

 

of  linear  decrease  of 

welding current is 3.0 s and can be varied by the operator at his option. 

 

The procedure for changing the values of the operational parameters of the welding unit is described in 

Section 6.1. 

 

4.8. WELDING CRATER CURRENT  

This  function  is  designed  for  decreasing  the  welding  current  at  the  end  of  welding.  The  decrease  of 
welding current is required for welding a crater at the end of the weld. To activate the function for the 
TIG-4T  welding  process,  press  and  hold  the  button  of  the  welding  torch  for  the  second  time.  By 
default, the 

[POST CRATER ARC]

 crater welding current is 20 A. 

 

The procedure for changing the values of the operational parameters of the welding unit is described in 

Section 6.1. 

 

4.9. WELDING AT PULSE WELDING CURRENT  

This  function  is  designed  to  simplify  the  control  of  a  welding  process  in  various  spatial  welding 
positions, excluding a flat welding position. This function is also used in  welding nonferrous metals. 
When  this  function  is  activated,  the  application  of  pulse  welding  current  improves  the  mixing  of 
molten metals in the weld area and causes forced action on the transfer of molten metal drops into the 
welding pool, therefore the stability of the weld formation and the stability of the welding process are 
improved. The  pulse  welding  current  in  the  manual  arc  welding  process  affects  the  weld  parameters 
similar to  the movement  of the operator hand in manual  arc welding process, specifically at  hard-to-
reach places.  
The proper adjustment of the welding process parameters in the welding at pulse welding current has a 
direct effect on the weld quality, specifically reduces weld metal porosity and decreases the graininess 
of the weld metal. As a result of the improved weld quality, the weld strength increases. 
To  activate  this  function,  it  is  necessary  to  set  the  following  three  operational  parameters  of  the 
welding process:  current  pulse amplitude 

[POWER  OF  PULSE]

, current  pulse frequency 

[FREQUENCY 

OF  PULSE]

,  and  duty  cycle 

[FREQUENCY  OF  PULSE]

.  By  default,  the  current  pulse  amplitude  is  0 

[OFF], 

that is, the function is switched off, the current pulse frequency is 10.0 Hz, and the duty cycle 

is  50%.  To  activate  the  function,  set  the  current  pulse  amplitude 

[POWER  OF  PULSE]

  higher  than  0. 

The  current  pulse  amplitude  should  be  set  in  percentage  of  the  welding  current  specified  for  the 
welding process. 

Example

Welding is to be performed with welding nonconsumable tungsten electrode 

Ф

2.0 mm 

in  diameter.  The  set  welding  current  is  100  A.  The  current  pulse 

[POWER  OF  PULSE]

 

amplitude  is  30%.  The  current  pulse  frequency 

[FREQUENCY  OF  PULSE]

  is  10.0  Hz 

(default value). The duty cycle 

[DUTY CYCLE OF PULSE]

 is 50% (default value). 

Result:

 

The result is the following: the welding current pulse amplitude will be in the range of  
70 … 130 A, the current pulse frequency will be 10.0 Hz, and the current pulse length 
will be equal to the length of an interval between pulses. If the duty cycle is not equal to 
50%, the current pulses will be nonsymmetrical relative to the intervals between pulses, 
but the average welding current value will be equal to the set welding current value of 
100 A. As a result, the average heat input to the weld will not change. 

 

 

Summary of Contents for PSI 315 PRO

Page 1: ...0 P a g e PATON PSI PRO 315 A 400 V DC MIG MAG TIG MMA...

Page 2: ...MODE 13 3 8 REDUCTION OF OPEN CIRCUIT VOLTAGE 13 3 9 WELDING AT PULSE WELDING CURRENT 13 4 ARGON ARC WELDING PROCESS TIG 15 4 1 PREPARING THE WELDING UNIT FOR OPERATION TIG LIFT 15 4 2 OPERATIONAL CY...

Page 3: ...EQUIRED FUNCTION 29 6 2 CHOOSING A LANGUAGE ON THE DEVICE 29 6 2 SWITCHING TO THE REQUIRED WELDING PROCESS 29 6 3 RESETTING ALL FUNCTIONS CURRENT WELDING METHOD 29 7 GENERAL LIST OF FUNCTION SEQUENCES...

Page 4: ...l product in series production are in conformity with the product sample detailed in this report The applicant should hold the whole technical report at disposal of the competent all the right Applied...

Page 5: ...ultifunctional analog controllers as the analog controllers are designed for the specific operating modes of controlled equipment and are not optimal in all operating modes The digital controller of t...

Page 6: ...unit is reduced by 50 as compared with other similar welding units 5 The rotation frequency of the driving motor of the ventilator of the welding unit can be automatically varied depending on the tem...

Page 7: ...age in the manual arc welding process 12 65 Welding arc starting voltage 110 Rated consumed power 9 7 10 6 Maximum consumed power 13 6 Efficiency coefficient 90 Cooling Forced Operating temperature ra...

Page 8: ...7 P a g e PATON PSI PRO 315 A 400 V DC MIG MAG TIG MMA 1 2 CONTROLS AND CONNECTRORS...

Page 9: ...Socket for supplying protective gas to the welding torch 15 Wire feeder inlet connector 16 Connector for supplying power to the electrode wire feeding unit from the welding unit from an external powe...

Page 10: ...for the electronic elements of the unit to be cooled ATTENTION When operating the welding unit in cold season after the unit was switched off and cooled condensate can be formed inside of the unit so...

Page 11: ...nit 3 Connect the grounding cable to the workpiece 4 Connect the power cable of the welding unit to the outlet of the power supply system 5 Set switch 17 on the rear panel of the welding unit to posit...

Page 12: ...e conditions this method of arc starting is the only possible one The welding current may be increased in order to improve the conditions for arc starting when the welding unit is connected to a relia...

Page 13: ...percentage How it is achieved When the arc voltage drop is lower than the minimum voltage required for stable arcing the welding current increases by 40 relative to the set current The additional adju...

Page 14: ...bjects with higher requirements for electrical safety it is reasonable to use the reduction of open circuit voltage function VOLT REDUCTION DEVICE When this function is activated the output voltage of...

Page 15: ...se frequency will be 50 Hz and the current pulse length will be equal to the length of an interval between pulses If the duty cycle is not equal to 50 the current pulses will be nonsymmetrical relativ...

Page 16: ...upply system 8 Set switch 17 on the rear panel of the welding unit to position I switching on 9 Switch the button 4 to the TIG welding position if the desired welding method has been skipped press the...

Page 17: ...welding torches with contact arc starting without using oscillators and other like devices In contrast to conventional methods of arc starting the contact arc starting prevents the formation of curren...

Page 18: ...al one and should be described in the oscillator operation manual The connector for remote switching on and off the welding unit is located on the rear panel of the welding unit Use only contacts 1 an...

Page 19: ...ated welding torch with a 13mm bayonet connector Select the maximum current of the welding torch according to the specifications 4 3 2 TIG 2T CONTACTLESS ARC STARTING FUNCTION This function of the con...

Page 20: ...od has been skipped press the button 4 again the methods are switched over and over again 4 Select the functions of the TIG 4T torch button to do this press the button 3 until the function BUTTON OF T...

Page 21: ...rea will be purged with gas After these operations the gas supply valve will be closed ATTENTION The oscillator must contain a device for protecting the output of the welding unit against electric bre...

Page 22: ...ual arc welding process affects the weld parameters similar to the movement of the operator hand in manual arc welding process specifically at hard to reach places The proper adjustment of the welding...

Page 23: ...irements of the operator Operations required to set these parameters for the current welding process are described in Section 6 1 5 SEMIAUTOMATIC ARC WELDING PROCESS MIG MAG ATTENTION As the shielding...

Page 24: ...t 18 10 Install the wire spools with the required diameter lift up the pressure rollers and adjust them to the diameter of the installed wire 11 Pass the end of the wire through the inlet connector in...

Page 25: ...y induce the increased consumption of protective gas In the future fulfill the general instructions concerning semiautomatic arc welding For welding with any electrode wire diameter in the range of 0...

Page 26: ...At this moment the welding process begins at the same time the function of smooth voltage rise TIME POST GAS and the time of increasing the wire feed speed t uP are developed in addition the pulse wel...

Page 27: ...n but only simultaneously activates the pre cleaning function with shielding gas TIME PRE GAS The wire feed rise function t uP and the welding process together with the voltage rise function TIME UP V...

Page 28: ...therefore the stability of the weld formation and the stability of the welding process are improved The pulse welding voltage in the manual arc welding process affects the weld parameters similar to t...

Page 29: ...process MMA 2 Welding current in the argon shielded tungsten arc welding process TIG 3 Welding voltage in the semiautomatic arc welding process MIG MAG 4 Welding wire speed in the semiautomatic arc w...

Page 30: ...s the selected language will be automatically saved 4 Repeat points 1 to 3 to change the language again 6 3 SWITCHING TO THE REQUIRED WELDING PROCESS After pressing the button 4 the device switches to...

Page 31: ...TORCH Function of the button on the welding torch LFT default value a LFT contact arc starting function TIG LIFT b 2T contactless arc starting function TIG 2T c 4T contactless arc starting function TI...

Page 32: ...rement 1 Hz DUTY CYCLE OF PULSE Duty cycle the ratio of the pulse length to the pulse repetition period 50 default value a 20 80 positive or negative increment 1 7 3 1 WIRE FEEDER FUNCTION WELDING PRO...

Page 33: ...ode wire diameter in the MIG MAG welding process mm Minimum power of the generator kVA 2 Not more than 80 Not more than 0 6 mm 2 9 kVA 3 Not more than 120 Not more than 0 8 mm 4 5 kVA 4 Not more than...

Page 34: ...power 13 5 kVA dla PSI 315 PRO 400V Normal operating voltage for the manual arc welding process 21 30 V Normal operating voltage for the argon arc welding process 10 18 V Normal operating voltage for...

Page 35: ...uipment Cleaning should be carried out carefully keeping the compressor hose at a sufficient distance to avoid damage to the soldering of electronic components and mechanical parts Also the basic warr...

Page 36: ...y be used for the purposes for which it was created This appliance is intended for use by persons with the requisite qualifications It is the responsibility of the qualified personnel to install servi...

Page 37: ...ssible to each other ELECTRICAL SPARK MAY CAUSE FIRE OR EXPLOSIVES Flammable items should be removed from the workplace Do not perform welding work on containers that contain gases fuels oil products...

Page 38: ...ial Policy of 6 June 2014r Dz U 2014 pos 817 Pursuant to the Ordinance of the Minister of Health on Social Welfare dated 09 07 1996 OJ No 68 pos 194 The employer is required to carry out research and...

Page 39: ...38 P a g e PATON PSI PRO 315 A 400 V DC MIG MAG TIG MMA 17 ELECTRICAL SCHEMATIC DIAGRAM Basic electrical diagram Source PATON PSI 200 or 250 DC MIG MAG MMA TIG BIS 0403 BUV 0400 BVR 0400 V 400 V...

Page 40: ..._____ signature of the seller Central PATON Service Center 14 Przemys owa Street Rzesz w City Poland zip code 35105 Head of Service Center Piotr B aszkowski Phone 48 22 290 86 96 e mail service patonw...

Page 41: ...ND FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the service center 35105 Poland Rzesz w 14 Przemys owa Street DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR _______________...

Page 42: ...DATE OF REPORT TO REPAIR DATE OF SERVICE REPAIR ________________ _______________ Signature Signature FAULTS DETECTED AND FAULTY CONDITION CAUSE Tel Technical support 48 22 290 86 96 Address of the se...

Reviews: