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Page 4 

X

90+4°

A

Fig. 4

End View Showing Blade Contact Angle

Blade Contact

End

Dimension D

A

B

Terminal

Pad

Rotating

Insulator

Blade

Fork Link

Blade Clamp

Tie Casting

Counterbalance

Terminal
Pad

Contact
Fingers

Jaw Casting

Blade Stop

Gooseneck Crank

Fig. 3   Typical Set of Current Carrying Parts

 

 

Important:  If  it  is  expected  that the conductors to 
be  attached  to  the  switch  jaw  will  impose  an 
appreciable  horizontal  force,  it  is  recommended 
that  the  jaw  insulator  column  be  adjusted  so  that 
the jaw fingers are slightly off center on the blade 
contact, in a direction toward the hinge end.  
 

Blade  Contact  Angle

—(Fig.  4)  The  allowable 

difference in elevation from one side of the blade 
contact  to  the  other  (dimension  X)  is  1/16”  for 
each  1”  of  contact  width.    Example:    If  contact 
width (A) is 4 1/2”, then dimension (X) can be as 
much as 9/32” and still be within the plus or minus 
4 degree tolerance. 
Also, Fig. 4 shows blade contact high on the right 
and low on the left.  The reverse is also acceptable, 
high on the left and low on the right.  It is common 
to  have  both  situations  on  one  three-pole  switch.  
In fact, after all three poles have been adjusted in 
the  open  position,  and  then  closed,  you  may  find 
that  one  pole  will  be  high  on  the  right,  one  fairly 
level and one high on the left.  This is  

 
due  to  many  variables  and  tolerances  plus  the  free 
play  or  clearance  in  pin  connections  of  all  the 
switches and control parts. 
With  the  switch  blade  in  the  closed  position,  the 
gooseneck crank arm and fork link will over-toggle 
to  the  left  of  the  switch  center  line  when  looking 
from hinge to jaw end of the switch phase. 
 

Note: switch blade angle in the blade clamp is set in 
the  factory.    This  is  not  an  adjustment  point  for 
blade contact angle. 

 
Blade Height in Jaw

—In Fig. 3, dimension (D) can 

vary  from  0”  to  5/8”  with  the  switch  in  the  closed 
position.    It  is  not  usually  possible  to  get  this 
dimension to be equal on all three poles of a three-
pole  switch.    If  it’s  necessary  to  adjust  this 
dimension,  remove  connecting  pin  (A)  and  turn 
clevis  (B)  in  or  out  ½  turn  then  reconnect  and  try 
switch.    Turning  the  clevis  in  will  move  the  blade 
away from the blade stop.  Conversely, turning the 
clevis  out  will  move  the  blade  closer  to  the  blade 
stop.   

Note:  clevis  assembly  is  a  left  hand  thread 
connection! 

 
Step 7—Mount Offset Bearing  

For  those  installations  requiring  an  offset  bearing, 
mount the offset bearing and its supporting base on 
the  structure  in  the  position  shown  on  the 
installation  drawing.    Fig.  5  shows  a  typical 
arrangement  using  the  offset  bearing.    Check 
operating crank for proper length radius and angle, 
and  stop  crank  for  correct  position.    These  are 
defined in the notes on the installation drawing. 

Summary of Contents for TTR-8

Page 1: ...Page 0 Installation and Adjustment Manual For Type TTR 8 Vertical Break Switch 7 5kV thru 230kV IB TTR8 C Jan 2017 ...

Page 2: ...plice and Guide Plate 6 Step 11 Install Offset Rod 6 Step 12 Install Operating Mechanism 7 Step 13 Adjust Drive Phase 7 Switch Adjustment Tips 8 Step 14 Install and Adjust Interphase Rods 9 Step 15 Arcing Horn Installation 10 Step 16 Installation of Corona Rings and Balls 10 Step 17 Final Checks 10 Terminal Connections 10 Maintenance 11 Appendix A Counterbalances 12 Trouble Shooting 13 Renewal Par...

Page 3: ...achments for hoisting should be made to the switch bases unless otherwise instructed See Fig 2 CAUTION When uncrating switches having blade counterbalances Fig 3 open the switch blade to relieve the pressure of the counter balance before removing the live parts from the base INSTALLATION AND ADJUSTMENT If the switches have already been assembled with insulators at the factory proceed to step 5 How...

Page 4: ...ghtly for subsequent contact alignment This alignment will be discussed later under blade entry step 6 Note The counterbalances are assembled at the factory for the mounting positions as required for each installation If it is necessary to change the mounting position of the switch in the field the counterbalance must be changed as well See Appendix A on page 12 Step 5 Mount Switches Assemble the ...

Page 5: ...ly level and one high on the left This is due to many variables and tolerances plus the free play or clearance in pin connections of all the switches and control parts With the switch blade in the closed position the gooseneck crank arm and fork link will over toggle to the left of the switch center line when looking from hinge to jaw end of the switch phase Note switch blade angle in the blade cl...

Page 6: ...ase Switch Crank Switch Base Pipe Splice Bearing Plate Supplied Only When Structure Height Exceeds 23 Feet Interphase Rods Vertical Operating Pipe VOP Ground Strap Kirk Key Interlock And Interlocking Adapter Optional Adjustable Lock Plate With Position Indication Swing Handle Switch Rotor Bearing VOP Coupling 45 Fig 5 Typical Three pole TTR 8 Switch Installation ...

Page 7: ...cted switches using the 5 8 coupling bolt supplied with the unit 2 Install accessory items Refer to the drawings shipped with the unit for instructions on installing accessory items auxiliary switches mechanical interlocks position indicators ground straps etc which mount on the vertical operating pipe Step 10 Install Pipe Splice and Guide Plate A pipe splice and guide plate Fig 5 are furnished fo...

Page 8: ...the handle clamp so its set screws are 4 inches above the lock plate and its vertical centerline is at or near as possible to the closed position see Fig 8 5 Temporarily fasten the handle to the pipe with the set screws Worm Gear Mechanism 1 With ground strap in place on vertical operating pipe slide worm gear mechanism over the vertical operating pipe and attach it to the structure 2 Remove the s...

Page 9: ...also affect the final position of the open or closed switch blade as described below If the offset bearing is pulling the switch open Fig 9 Shortening will reduce toggle pressure in the closed position and add in the open position It may also decrease blade roll in on close and increase blade open angle Lengthening will reduce the toggle pressure in the open position and add to the close position ...

Page 10: ...ter the drive phase is adjusted for proper open and closed blade positions and toggle With all blades in the closed position install the interphase rods and offset crank rod as follows a Lengthen the interphase rods that are in compression during opening as much as possible yet allowing for the pins to be inserted b On the rods that are in tension during opening shorten them as much as possible ye...

Page 11: ... bolts are tightened with switch in close position 5 In opening the blades should rotate to relieve the jaw contact pressure 6 Tighten all lock nuts and pierce bolts 7 For swing handle operating mechanisms a Operate the switch and move the adjustable lock castings until they exert pressure against the handle in both the open and closed positions of the switch This provides a slight torsional wind ...

Page 12: ...pplying the lubricants at pivot points The grease should be durable and able to retain its viscosity over a wide temperature range Field Lubrication of Outdoor Switches None required at installation unless switches were exposed to abnormal conditions during storage for a considerable length of time During regular cleaning give them a light coat of grease Table 1 RECOMMENDED TORQUE FOR ALUMINUM BOL...

Page 13: ...e installing pin A 6 Raise the blade to relieve pressure 7 Remove the vise grip pliers 8 File off any burrs on the counterbalance shaft 9 Proceed to step 5 of installation and adjustment on page 3 CHANGE TO INVERTED WARNING When performing this procedure use care because parts are in tension Additional parts are required contact the factory before proceeding 1 Start with the switch blade in the CL...

Page 14: ...rd bearing to the closed position Verify the moving contact or beavertail is at a 0 4 parallel with the switch base If the outboard bearing is pushing the switch closed then lengthen the offset rod by using the vernier adjustment until the 4 closing can be obtained For pulling the switch closed shortening the offset rod should be necessary pg 8 Blade is too high in the jaw not in the centerline of...

Page 15: ...s pulling the swich closed lengthen the offset rod For pulling the switch closed shorten the offset rod pg 8 Outboard bearing snaps violently over dead center close and open Shorten trail radius by 1 4 and retry until offset bearing snaps over dead center but not violently pg 9 RENEWAL PARTS Refer to the switch nameplate when ordering renewal parts The nameplate is attached to the base assembly of...

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