background image

Page 3 

Leveling Screws

Shims Used for Leveling Switches

Shims (As Reqired)

Base Channel Flange

Rotor or Spacer Base

Leveling Screw

Rotor or Spacer Base

Base Channel Flange

Fig. 1 Types of Leveling Devices

Leveling Bolts

Rotor or Spacer Base

Base Channel Flange

Adjusting Nuts

Taper Washer
(When Used)

Taper Washer
(When Used)

Taper Washer
(When Used)

Fig. 2  Proper Rigging for Vertical Break

Step 3—Insulator Stack Alignment  

Lower  voltage  switches  8.25  thru  72.5kV 
generally do not require insulator stack alignment.  
Where  required,  the  insulator  stacks  of  switches 
thru  242kV  can  be  aligned  using  open-end  shims 
or leveling screws and/or adjusting nuts (Fig. 1) if 
supplied (optional). 

 

If  using  shims,  place  the  shims  under  the 
insulator  supports  (rotor  bearing  or  spacer 
mounting  flange)  where  the  bolts  secure  the 
rotor bearing or spacer mounting flange to the 
switch bases. 

 

If  optional  leveling  screws  and/or  adjusting 
nuts  have  been  supplied,  as  shown  in  Fig.  1, 
adjust  the  leveling  screw  and/or  adjusting  nut 
to  align  the  insulator  stacks.    Loosen  all 
hardware before jacking to prevent binding. 

 
Step 4—Mount Current Carrying Parts  

Make  certain  that  the  base  crank  is  in  the  proper 
position when mounting current carrying parts, i.e. 
base  crank  rotated  to  the  maximum  clockwise 
position  with  the  blade  open.    When  assembling 
the  jaws  on  the  insulator  columns,  leave  the 
mounting  bolts  finger  tight.    This  will  permit  the 
jaw  base  to  be  rotated  and  shifted  slightly  for 
subsequent contact alignment.  This alignment will 
be discussed later under blade entry (step 6). 

Note:  The  counterbalances  are  assembled  at  the 
factory  for  the  mounting  positions  as  required  for 
each  installation.    If  it  is  necessary  to  change  the 
mounting  position  of  the  switch  in  the  field,  the 
counterbalance  must  be  changed  as  well.    See 
Appendix A on page 12.

 

 
Step 5—Mount Switches  

Assemble  the  switches  on  the  supporting  structure 
in  accordance  with  the  positions  shown  on  the 
installation drawing.   The switches should be  
mounted level and parallel with each other.  In case 
of  a  warped  structure,  shimming  under  the  switch 
bases  may  be  required.    See  Fig.  2  for  proper 
rigging. 

 
Step 6—Switch Blade Adjustment  

When  looking  down  on  the  single  pole’s  rotating 
insulator  stack,  rotate  the  stack  clockwise  to  open 
and  counter-clockwise  to  close  the  switch.    First, 
make  sure  that  stop  bolts  at  base  of  rotating 
insulators  do  not  prevent  switch  from  traveling  to 
the complete open and closed positions, then check 
each pole unit for the following items: 

 

Blade  Entry

—Lower  the  blades  slowly  to  the 

closed position to see if blade contact enters the jaw 
in a central position.  If it does not, loosen the hinge 
assembly  mounting  bolts  on  stationary  insulator 
stack and with blade just out of the jaw, shift blade 
into  alignment  and  tighten  hinge  assembly 
mounting  bolts.    Should  this  fail  to  give  proper 
blade  entry,  the  jaw  insulator  stack  should  be 
shimmed or adjusted to suit.  When central entry is 
achieved,  rotate  the  blade  into  contact  and  tighten 
jaw base mounting bolts.  Also make certain the jaw 
fingers are nearly centered on the blade end contact. 

Summary of Contents for TTR-8

Page 1: ...Page 0 Installation and Adjustment Manual For Type TTR 8 Vertical Break Switch 7 5kV thru 230kV IB TTR8 C Jan 2017 ...

Page 2: ...plice and Guide Plate 6 Step 11 Install Offset Rod 6 Step 12 Install Operating Mechanism 7 Step 13 Adjust Drive Phase 7 Switch Adjustment Tips 8 Step 14 Install and Adjust Interphase Rods 9 Step 15 Arcing Horn Installation 10 Step 16 Installation of Corona Rings and Balls 10 Step 17 Final Checks 10 Terminal Connections 10 Maintenance 11 Appendix A Counterbalances 12 Trouble Shooting 13 Renewal Par...

Page 3: ...achments for hoisting should be made to the switch bases unless otherwise instructed See Fig 2 CAUTION When uncrating switches having blade counterbalances Fig 3 open the switch blade to relieve the pressure of the counter balance before removing the live parts from the base INSTALLATION AND ADJUSTMENT If the switches have already been assembled with insulators at the factory proceed to step 5 How...

Page 4: ...ghtly for subsequent contact alignment This alignment will be discussed later under blade entry step 6 Note The counterbalances are assembled at the factory for the mounting positions as required for each installation If it is necessary to change the mounting position of the switch in the field the counterbalance must be changed as well See Appendix A on page 12 Step 5 Mount Switches Assemble the ...

Page 5: ...ly level and one high on the left This is due to many variables and tolerances plus the free play or clearance in pin connections of all the switches and control parts With the switch blade in the closed position the gooseneck crank arm and fork link will over toggle to the left of the switch center line when looking from hinge to jaw end of the switch phase Note switch blade angle in the blade cl...

Page 6: ...ase Switch Crank Switch Base Pipe Splice Bearing Plate Supplied Only When Structure Height Exceeds 23 Feet Interphase Rods Vertical Operating Pipe VOP Ground Strap Kirk Key Interlock And Interlocking Adapter Optional Adjustable Lock Plate With Position Indication Swing Handle Switch Rotor Bearing VOP Coupling 45 Fig 5 Typical Three pole TTR 8 Switch Installation ...

Page 7: ...cted switches using the 5 8 coupling bolt supplied with the unit 2 Install accessory items Refer to the drawings shipped with the unit for instructions on installing accessory items auxiliary switches mechanical interlocks position indicators ground straps etc which mount on the vertical operating pipe Step 10 Install Pipe Splice and Guide Plate A pipe splice and guide plate Fig 5 are furnished fo...

Page 8: ...the handle clamp so its set screws are 4 inches above the lock plate and its vertical centerline is at or near as possible to the closed position see Fig 8 5 Temporarily fasten the handle to the pipe with the set screws Worm Gear Mechanism 1 With ground strap in place on vertical operating pipe slide worm gear mechanism over the vertical operating pipe and attach it to the structure 2 Remove the s...

Page 9: ...also affect the final position of the open or closed switch blade as described below If the offset bearing is pulling the switch open Fig 9 Shortening will reduce toggle pressure in the closed position and add in the open position It may also decrease blade roll in on close and increase blade open angle Lengthening will reduce the toggle pressure in the open position and add to the close position ...

Page 10: ...ter the drive phase is adjusted for proper open and closed blade positions and toggle With all blades in the closed position install the interphase rods and offset crank rod as follows a Lengthen the interphase rods that are in compression during opening as much as possible yet allowing for the pins to be inserted b On the rods that are in tension during opening shorten them as much as possible ye...

Page 11: ... bolts are tightened with switch in close position 5 In opening the blades should rotate to relieve the jaw contact pressure 6 Tighten all lock nuts and pierce bolts 7 For swing handle operating mechanisms a Operate the switch and move the adjustable lock castings until they exert pressure against the handle in both the open and closed positions of the switch This provides a slight torsional wind ...

Page 12: ...pplying the lubricants at pivot points The grease should be durable and able to retain its viscosity over a wide temperature range Field Lubrication of Outdoor Switches None required at installation unless switches were exposed to abnormal conditions during storage for a considerable length of time During regular cleaning give them a light coat of grease Table 1 RECOMMENDED TORQUE FOR ALUMINUM BOL...

Page 13: ...e installing pin A 6 Raise the blade to relieve pressure 7 Remove the vise grip pliers 8 File off any burrs on the counterbalance shaft 9 Proceed to step 5 of installation and adjustment on page 3 CHANGE TO INVERTED WARNING When performing this procedure use care because parts are in tension Additional parts are required contact the factory before proceeding 1 Start with the switch blade in the CL...

Page 14: ...rd bearing to the closed position Verify the moving contact or beavertail is at a 0 4 parallel with the switch base If the outboard bearing is pushing the switch closed then lengthen the offset rod by using the vernier adjustment until the 4 closing can be obtained For pulling the switch closed shortening the offset rod should be necessary pg 8 Blade is too high in the jaw not in the centerline of...

Page 15: ...s pulling the swich closed lengthen the offset rod For pulling the switch closed shorten the offset rod pg 8 Outboard bearing snaps violently over dead center close and open Shorten trail radius by 1 4 and retry until offset bearing snaps over dead center but not violently pg 9 RENEWAL PARTS Refer to the switch nameplate when ordering renewal parts The nameplate is attached to the base assembly of...

Reviews: