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8 | 

P a g e

 

 

adjusted after the switches are mounted and 

adjusted. 

Refer to arcing horn assembly drawing 

supplied with the order for detailed 

information.  

 

Step 14—Installation of Corona Rings and 

Balls 

 

If corona rings and balls have been supplied, 

install these components as shown on the single 

pole drawings. 

 

Important:  Prepare areas where ring supports 

contact switch  parts as per instructions  for 

aluminum-to-aluminum  connections  on this 

page. 

 

Step15—Final Checks

  

The completed 3-pole installation should be 

checked for the following: 

1.

 

In the open position, the blades should be 

between 90° to 93°. 

2.

 

In closing, blades should make central entry 

into their jaws at approximately the same 

time. 

3.

 

In the closed position, all blades must be in 

full contact with jaws. 

4.

 

All bolts are tight and all cotter pins are bent 

adequately. 

5.

 

The single poles are held against or nearly 

against their individual rotor bearing stops in 

both the open and closed positions and also 

the stops on the offset bearing. 

6.

 

Operating effort required to operate the 

switch is not excessive. 

  

Terminal Connections 

The aluminum surface of the terminal 

connection provides for easy current transfer. 

Notice: In cases where a copper conductor is 

used, bolt a tinned terminal clamp (if available) 

to the aluminum switch terminal pad. 

If a non-tinned terminal clamp is used, apply a 

liberal amount of electrical joint grease at the 

joint and all over the pad of the fitting. 

 

To connect  aluminum  –  to  -  aluminum 

terminals: 

1.

 

Clean all contact surfaces of conductors and 

fittings using a stiff wire brush to remove 

heavy oxide coatings until the aluminum 

finish is visible and restored. 

2.

 

Coat these now clean contact areas with a 

liberal amount of corrosion inhibitor such as 

NO-OX-ID”A Special” or No. 2 EJC. 

3.

 

Abrade the contact surface through the 

corrosion inhibitor again using the stiff wire 

brush. 

Notice: Do not remove the compound

4.

 

Connect the terminals and tighten bolts 

 

To connect copper-to-aluminum terminals: 

1.

 

Except for plated surfaces, clean all contact 

surfaces of conductors and fittings using a 

stiff wire brush to remove heavy oxide 

coatings until the aluminum finish is visible 

and restored. 

2.

 

Prepare any  bare copper surfaces in the 

usual manner. 

3.

 

Coat these now clean contact areas with a 

liberal amount of corrosion inhibitor such as 

NO-OX-ID “A Special” or no. 2 EJC. 

4.

 

Abrade the contact surface through the 

corrosion inhibitor using a stiff wire brush. 

Notice:  Do not remove the electrical joint 

grease

5.

 

Connect the terminals and torque the bolts 

as per Table 1. 

 

 

 

MAINTENANCE 

 

WARNING 

Before servicing the switch, be sure it is 

disconnected from all electric power 

sources and properly grounded.  

 

Summary of Contents for DR7

Page 1: ...IB DR7 A May 2012 ...

Page 2: ...tall Interphase Rods and Offset Crank Rod 5 Step 10 Install Vertical Operating Pipe 6 Step 11 Install Pipe Splice and Guide Plate 6 Step 12 Install Operating Mechanism 6 Step 13 Arcing Horn Instillation 7 Step 14 Installation of Corona Rings and Balls 8 Step 15 Final Checks 8 Terminal Connections 8 Maintenance 8 Bearings 9 Renewal Parts 10 Lubrication 10 Suggested Tools 15 16 Open End Wrench 15 16...

Page 3: ...nd file a claim immediately with the transportation company and notify your Pascor Atlantic representative HANDLING Handling of disconnect switches should be done with care Porcelain is fragile and may be damaged due to improper handling Factory drawings should be followed during installation It is recommended that switches be fully assembled and adjusted at ground level before being placed into p...

Page 4: ...y contain an additional crank Step 3 Insulator Stack Alignment Lower voltage switches 8 25 thru 72 5kV generally do not require insulator stack alignment Where required the insulator stacks of switches thru 242kV can be aligned using open end shims or leveling screws and or adjusting nuts Fig 1 if supplied optional If using shims place the shims under the insulator supports rotor bearing or spacer...

Page 5: ... tension nor compression in the rod Adjustment may be made by removing the pin at the attachment point of crack and clevis loosening the locknut screwing the clevis in or out to adjust the length until the proper length is obtained The locknut is then tightened and final assembly of the pin is made to attach clevis and crank After this has been accomplished the closed position stop bolt A Fig 5 is...

Page 6: ...forms an angle of approximately 45 degrees with an offset link in either switch position closed or open On 5 base circle switches the multi angle crank is installed on the top of the switch crank on 3 base circle switches it is installed on the bottom Step 9 Install Interphase Rods With all blades in the closed position install the interphase rods and offset crank rod as follows a Lengthen the int...

Page 7: ...on to the offset bearing shaft or on the pole unit rotor bearing in the case of direct connection switches Step 11 Install Pipe Splice and Guide Plate When the length of the vertical operating pipe exceeds 23 feet a pipe splice and a guide plate are furnished and should be installed as shown in Fig 8 The pipe spice and both pieces of pipe are pre drilled to receive the 5 8 diameter pins The guide ...

Page 8: ...its vertical centerline is at or near as possible to the closed position see Fig 8 5 Temporarily fasten the handle to the pipe with the set screws Worm Gear Mechanism 1 With ground strap in place on vertical operating pipe slide worm gear mechanism over the vertical operating pipe and attach it to the structure 2 Remove the small position indicators which are attached to the worm gear coupling wit...

Page 9: ...rminal clamp if available to the aluminum switch terminal pad If a non tinned terminal clamp is used apply a liberal amount of electrical joint grease at the joint and all over the pad of the fitting To connect aluminum to aluminum terminals 1 Clean all contact surfaces of conductors and fittings using a stiff wire brush to remove heavy oxide coatings until the aluminum finish is visible and resto...

Page 10: ...icants are MOBIL 28 grease or NO OX ID A Special MOBIL 28 is an Exxon Mobil Company product NO OX ID is made by SANDCHEM INC 1 ANSI C37 35 American National Standard Guide for the Application Installation Operation and Maintenance of High Voltage Air Disconnecting and Interrupter Switches In general operating linkages require virtually no maintenance However in contaminated atmospheres of where op...

Page 11: ...mps Refer your requests for renewal parts to the Factory Table 2 Lubrication Guide for Outdoor Switch Components Part Name Type Lubricants Recommended Amount Applied Qty Req d for 6 Three pole Switches Jaw Fingers NO OX ID Grade A Special or Mobil 28 Grease Medium Coat Blade Ends NO OX ID Grade A Special or Mobil 28 Grease Medium Coat 1 Quart Pins On current carrying parts Mobil 28 Grease or DC 4 ...

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