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4

1.0 Safety precautions

eleCtrIC SHOCK can kill.

Touching live electrical parts can cause fatal shocks or severe burns. 
The electrode and work circuit is electrically live whenever the output 
is on. The input power circuit and machine internal circuits are also 
live when power is on. 

Do not touch live electrical parts.

Wear dry, sound, insulating gloves and body protection.

Insulate yourself from work and ground using dry insulating mats 

or covers big enough to prevent any physical contact with the work 
ground.

Additional safety precautions are required when any of the following 
electrically hazardous conditions are present: in damp locations 
or while wearing wet clothing; on metal structures such as floors, 
gratings, or scaffolds; when in cramped positions such as sitting, 

kneeling, or lying; or when there is a high risk of unavoidable or 
accidental contact with the work piece or ground.

Disconnect input power before installing or servicing this equipment. 

Lockout/tagout input power according to Safety Standards.

Properly install and ground this equipment according to national and 
local standards.

Always verify the supply ground - check and ensure that input power 

cable ground wire is properly connected to ground terminal in the 
receptacle outlet.

When making input connections, attach proper grounding conductor 

first - double-check connections.

Frequently inspect input power cable for damage or bare wiring - 
replace cable immediately if damaged - bare wiring can kill.

Turn off all equipment when not in use.

Do not use worn, damaged, under sized, or poorly spliced cables.

Do not drape cables over your body.

If earth grounding of the work piece is required, ground it directly 

with a separate cable.

Do not touch electrode if you are in contact with the work, ground, or 

another electrode from a different machine.

Use only well-maintained equipment. Repair or replace damaged 

parts at once. Maintain unit according to manual.

Wear a safety harness if working above floor level.

Keep all panels and covers securely in place.

Clamp work cable with good metal-to-metal contact to work piece or 

worktable as near the weld as practical.

Insulate work clamp when not connected to work piece to prevent 

contact with any metal object.

FuMeS anD GaSeS can be hazardous.

Breathing these fumes and gases can be hazardous to your health.

Keep your head out of the fumes. Do not breathe the fumes.

If inside, ventilate the area and/or use local forced ventilation at the 

arc to remove welding fumes and gases.

If ventilation is poor, wear an approved respirator.

Read and understand the Material Safety Data Sheets (MSDS’s) and 

the manufacturer’s instructions for metals, consumable, coatings, 

cleaners, and de-greasers.

Work in a confined space only if it is well ventilated, or while wearing 
an air-supplied respirator. Always have a trained watch person 

nearby. Welding fumes and gases can displace air and lower the 
oxygen level causing injury or death. Be sure the breathing air is 
safe.

Do not weld in locations near de-greasing, cleaning, or spraying 

operations. The heat and rays of the arc can react with vapours to 
form highly toxic and irritating gases.

Do not weld on coated metals, such as galvanized, lead, or cadmium 
plated steel, unless the coating is removed from the weld area, the 

area is well ventilated, and while wearing an air-supplied respirator. 
The coatings and any metals containing these elements can give off 

toxic fumes if welded.

arC raYS can burn eyes and skin.

Arc rays from the welding process produce intense, visible and 
invisible (ultraviolet and infrared) rays that can burn eyes and skin. 
Sparks fly off from the weld.

Wear an approved welding helmet fitted with a proper shade of filter 

lense to protect your face and eyes when welding or watching

Wear approved safety glasses with side shields under your helmet.

Use protective screens or barriers to protect others from flash, glare 

and sparks; warn others not to watch the arc.

Wear protective clothing made from durable, flame resistant material 
(leather, heavy cotton, or wool) and foot protection. Welding on 

closed containers, such as tanks, drums, or pipes, can cause them 

to blow up. Sparks can fly off from the welding arc. The flying sparks, 
hot work piece, and hot equipment can cause fires and burns. 
Accidental contact of electrode to metal objects can cause sparks, 
explosion, overheating, or fire. Check and be sure the area is safe 

before doing any welding.

WELDING can cause fire or explosion.

Remove all flammables within 10m of the welding arc. If this is not 

possible, tightly cover them with approved covers.

Do not weld where flying sparks can strike flammable material.

Protect yourself and others from flying sparks and hot metal.

Be alert that welding sparks and hot materials from welding can 
easily go through small cracks and openings to adjacent areas.

Watch for fire, and keep a fire extinguisher nearby. Be aware that 
welding on a ceiling, floor, bulkhead, or partition can cause fire on 

Sa

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Summary of Contents for XTS-902

Page 1: ...Operator Manual ISSUE 2 XTS 902...

Page 2: ...maintenance this equipment should provide years of reliable service The entire product range carries the CE mark and is constructed in accordance with European directives and the product specific sta...

Page 3: ...king the Machine 6 5 2 Location 6 5 3 Input and grounding connection 7 5 4 Output Connections 7 5 5 Coolant filing 7 6 0 Flow switch 7 7 0 Operation 8 8 0 Fault Finding 8 9 0 Parts and Accessories 9 9...

Page 4: ...he the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and gases If ventilation is poor wear an approved respirator Read and understand the Ma...

Page 5: ...gas cylinders from excessive heat mechanical shocks physical damage slag open flames sparks and arcs Install cylinders in an upright position by securing to a stationary support or cylinder rack to pr...

Page 6: ...machine Note the output of the machine is permanently on unless the on off switch is in the off position 2 Input Voltage selector switch Sets the unit for operation on 240 or 110 volts 3 Mains input f...

Page 7: ...ook up extension kit my be used refer to the parts list 5 5 Coolant filing Remove the filler cap 4 and fill the unit with Parweld UltraCool until the Max mark is reached in the sight glass Secure the...

Page 8: ...e Remedy Unit does not switch on a The primary supply voltage has not been switched on b The input voltage has not been set correctly c obstruction preventing rotation of the pump a Switch on the prim...

Page 9: ...TS902005 6 Transformer XTS902006 7 Mains On Off Switch XTS902007 8 Voltage Selector Slider Switch XTS902008 9 In line Fuse Holder XTS902009 20mm fuse 3A 240v XTS902019 20mm fuse 8A 110V XTS902032 10 S...

Page 10: ...g controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by w...

Page 11: ...no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation...

Page 12: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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