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7

5.4 torch installation

Connect the torch to the machine using the special tool supplied as 

illustrated below.
1) Insert the tool into the hole on the outside of the locking ring and 

apply pressure to release the locking ring

2) Push the torch connector into the socket on the machine taking 

care to line up the pins.
3) Tighten the hand nut on the torch to secure the torch 
4) Release pressure on the locking tool and remove

CAUTION: Before switching on the machine ensure all spares 

are fitted correctly to the torch and in good condition failure fit 

spare parts can result in the destruction of the torch head.

5.6  Work return lead connection

Insert the connector in the socket and twist clockwise to lock.

6.0 Operation

WarnInG

When using an open arc process, it is necessary to use correct 
eye, head, and body protection.

6.1 Consumable parts

The electrode, swirl ring and cutting tip are held in position by the 

nozzle; removal of the nozzle allows these parts to be replaced.  

Cutting tip size should be selected to match the selected amperage 

on the machine and is not related to the thickness of the material to 

be cut.  Electrodes should be replaced when the insert has eroded 

to a depth of no more than 1.2mm failure to replace the electrode 

may result in permanent torch damage. The life of the electrode 

is dependant upon the cut amperage and the number of starting 

operations performed. The higher start frequency and cutting power 

will give the shortest electrode life. Check the electrode condition 

every 30 minutes of cutting

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6.2 Switching on the machine

 

When the machine is switched on it will perform a self 

test routing as detailed following.

6.3 Setting the Air pressure

 

 

Connect the air line to the rear of the machine 

and Switch on the machine.  The air supply should be capable of 

supplying compressed air at a pressure of 5Bar and a flow rate of 

155lpm free air delivery. Switch on the machine and set the toggles 

switch on the front panel to SET so that air flows through the torch. 

With the air flowing ensure the interlock light does not come on, if the 

interlock light illuminates then the air supply pressure to the machine 

must be increased.

6.4 Getting ready to cut

  

 

Use the control knob on the front of the machine to 

adjust the require output current, a higher current will give faster 

cutting and a lower current slower cutting but more control for detail 

cutting. The higher the set current the greater the wear rate will be 

for the tip and electrode.  

Summary of Contents for XTP-63

Page 1: ...Operator Manual ISSUE 1 XTP 63...

Page 2: ...maintenance this equipment should provide years of reliable service All our systems conform to ISO9001 2008 and are independently audited by NQA The entire product range carries the CE mark and is co...

Page 3: ...4 Torch Installation 7 5 5 Work return lead connection 7 6 0 Operation 7 6 1 Consumable parts 7 6 2 switching on the machine 7 6 3 Setting the Air pressure 7 6 4 Getting ready to Cut 7 6 5 Cut qualit...

Page 4: ...the fumes Do not breathe the fumes If inside ventilate the area and or use local forced ventilation at the arc to remove welding fumes and gases If ventilation is poor wear an approved respirator Rea...

Page 5: ...mage hearing Wear approved ear protection if noise level is high Shielding gas cylinders contain gas under high pressure CYLINDERS can explode if damaged Protect compressed gas cylinders from excessiv...

Page 6: ...ameplate Operate the welding power source from a single phase 50 60 Hz AC power supply The input voltage must match one of the electrical input voltages shown on the input data label on the unit namep...

Page 7: ...hould be replaced when the insert has eroded to a depth of no more than 1 2mm failure to replace the electrode may result in permanent torch damage The life of the electrode is dependant upon the cut...

Page 8: ...great a torch to plate distance Top dross is normally very easy to remove and can often be wiped off with a welding glove Slow speed dross is normally present on the bottom edge of the plate It can va...

Page 9: ...ide the torch or cable re install the tip and electrode Restart the power source Have it checked by a qualified engineer Fault light illuminates Machine has over heated Input voltage is to high Intern...

Page 10: ...Double Pointed Spacer 2 XT4007 Retaining Cap 3 XT4005 08 Cutting Tip 0 8mm 20 30A 4 XT4005 09 Cutting Tip 0 9mm 30 40A 5 XT4005 10F Flat Cutting Tip 1 0mm 40 50A XT4005 11F Flat Cutting Tip 1 1mm 50 6...

Page 11: ...omogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrom...

Page 12: ...other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to any warranty of merchantability or fitness for any particular purpose Limitation of...

Page 13: ...www parweld com 13...

Page 14: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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