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Contents

 

page

1.0 Safety precautions 

2.0 product description 

5

3.0 Technical Specifications 

4.0 Description of controls 

6

5.0 Installation 

7

5.1 Unpacking the Machine 

7

5.2 Location 

7

5.3 Input and grounding connection  

7

5.4 Output Polarity Connections 

7

5.5 Changing drive roll sets 

7

5.6 Welding wire installation 

7

5.7 Torch installation 

8

5.8 Work return lead connection 

9

5.9 Shielding gas connection  

9

6.0 Operation 

9

6.1 Feeding wire electrode 

9

6.2 Optimising Weld parameters 

9

6.2 Additional welding controls 

9

7.0 Fault finding 

10

 

8.0 accessories 

11

8.1 Drive rolls 

11

8.2 Torch spares 

12

8.3 Gas equipment 

13

9.0 EC declaration of conformity 

14

9.1 RoHS Compliance Declaration 

14

9.2 WEEE Statement 

15

9.3 Statement of warranty 

15

Summary of Contents for XTM303C

Page 1: ...Operator Manual ISSUE 3 XTM303C...

Page 2: ...er maintanance this equipment should provide years of reliable service All our systems conform to ISO9001 2000 and are independently audited by NQA The entire product range carries the CE mark and is...

Page 3: ...ing drive roll sets 7 5 6 Welding wire installation 7 5 7 Torch installation 8 5 8 Work return lead connection 9 5 9 Shielding gas connection 9 6 0 Operation 9 6 1 Feeding wire electrode 9 6 2 Optimis...

Page 4: ...manual Wear a safety harness if working above floor level Keep all panels and covers securely in place Clamp work cable with good metal to metal contact to work piece or worktable as near the weld as...

Page 5: ...or before going near arc welding gouging or spot welding operations NOISE can damage hearing Noise from some processes or equipment can damage hearing Wear approved ear protection if noise level is hi...

Page 6: ...does not go off when the power source has cooled down then have the machine checked by a qualified engineer 6 On Off switch The machine is switched off when the light 4 is off and the fan is not runn...

Page 7: ...is suitably rated for the power draw of the machine and the environmental location Have a qualified electrician connect the input plug For long runs over 30m larger copper wires should be used The gre...

Page 8: ...ource inch facility or torch trigger to feed the electrode wire 50mm from the end of the liner conduit 5 Once the electrode wire has stopped refit the tip adaptor diffuser contact tip and gas nozzle 6...

Page 9: ...e head and body protection 1 Position wire over joint The end of the wire may be lightly touching the work 2 Lower welding helmet operate gun trigger and begin welding Hold the gun so the contact tip...

Page 10: ...feed speed Improper welding technique Place stringer bead in proper locations at joint during welding Adjust work angle or widen groove to access bottom during welding Momentarily hold arc on groove...

Page 11: ...perates but does not feed Insufficient drive roll pressure Incorrect drive rolls Excessive wire spool brake tension Incorrect liner Blocked liner Bird nesting Burn back Bird nesting Excessive feed rol...

Page 12: ...ch spares 12 XP8 300A Air Cooled Mig Welding Torch Rating 300A 8 7kW Mixed Gas 80 20 80 Duty Cycle EN60974 7 0309 0459 0 0 8mm to 1 2mm wires B A 2 1 4 3 6 5 7 8 9 10 11 12 13 14 15 17 16 18 19 21 21...

Page 13: ...9 0459 1 0mm 1 2mm x 10ft 3m XP2024 12 40 Steel Liner 0409 0459 1 0mm 1 2mm x 13ft 4mt XP2024 12 50 Steel Liner 0409 0459 1 0mm 1 2mm x 16ft 5m NI XP2024PC 12 30Polyamide Copper Liner 0309 0459 0 8mm...

Page 14: ...0 Bar E700113 1 Gauge Argon 30 lpm flow E700123 2 Gauge Argon 30 lpm flow Flow Meters Features Designed from brass bar whilst the tube and cover are moulded from high quality polycarbonate to ensure...

Page 15: ...www parweld com 15...

Page 16: ...M303C The above listed products are certified to be compliant with the rohs directive with all homogeneous component parts being controlled to ensure material contents as per the list below Cadmium 0...

Page 17: ...ts or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or implied This warranty is exclusive and in lieu of all others including but not limited to an...

Page 18: ...Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk...

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