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MIG/MAG welding (Metal Inert Gas and Metal Active Gas) is 

continuous wire feed welding that provides a higher current density 

compared to welding with a flux covered electrode; this allows 

increased penetration and speed and the joint can be filled with 

less strokes. Welding is carried out by melting a metallic electrode, 

consisting of a continuous wire, in a welding pool at a constant 

speed, controlled by the welding torch. When the wire starts to feed, 

it touches the area that requires welding, creating an electric arc; the 

arc melts the wire, which is then deposited on the workpiece. 
This welder can be used with the following types of wire: 
1. Solid wire: must always be used with a gas shield. 
2. Flux cored for gas welding: the centre of the wire contains a 

mineral product that improves the quality of the weld (this must 

always be used with gas). 

The correct method for connecting the torch and the earth cable can 

be seen in the table below: 
Switch 9 adjusts the machine power. There are three principal MIG-

MAG welding modes: 

1.Manual short arc 
2.Synergic short arc 
3.Pulsed arc synergic

4.1 Manual Short Arc MIG Welding

By turning switch 10 it is possible to choose from the 

different MIG-MAG welding modes; press the switch to 

select the desired option. 
Once selected the follow screen will appear: 

Wire speed: This sets the speed of the welding wire. 

The welding current and the wire speed must be 

adjusted, taking into consideration the thickness of 

the workpiece. Larger pieces will require a higher 

wire speed. For best results, the wire speed must be 

adjusted during welding.
soft-start: This adjusts the contact speed of the wire, 

10

Summary of Contents for DP323C

Page 1: ...ISSUE 2 User Manual DP323C...

Page 2: ...age 10 4 2 Synergic Short Arc MIG WELDING page 11 4 3 Pulse synergic MIG WELDING page 13 5 MIG WELDING CONECTOR page 14 5 2 CONNECTOR FOR MIG WELDING with a traditional torch page 15 5 3 CONNECTOR FOR...

Page 3: ...CONTENTS 2...

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Page 7: ...onalise all of the welding settings All of the main parameters of the machine are stored on a memory card SD Card keeping the equipment constantly up dated with the latest welding developments If the...

Page 8: ...ch for adjusting the principal welding settings This switch is used to set the principal welding parameters MMA TIG Welding set the welding current 11 H O in to be used only with liquid cooling torche...

Page 9: ...www parweld com 8 3 LOADING THE WELDING WIRE To load the welding wire follow these instructions...

Page 10: ...cable Fig 4 is well extended and that the welding wire does not have any bends or burrs Failure to follow these precautions could damage the wire feeding tube inside the torch Once the wire has been...

Page 11: ...or gas welding the centre of the wire contains a mineral product that improves the quality of the weld this must always be used with gas The correct method for connecting the torch and the earth cable...

Page 12: ...cessive tacks Pre gas time This allows the user to set the time of the gas supply before feeding the welding current Post gas time This allows the user to set the time of the gas supply when the weldi...

Page 13: ...than 1s will cause the set welding current to pass to second level and vice versa Prolonged pressure on the torch trigger will halt the welding process 2nd level This option is for setting the values...

Page 14: ...ment the wire speed i e welding power can be adjusted with knob 9 shown in Fig 1 The other parameters are automatically adjusted to the set power depending on the type and diameter of the wire selecte...

Page 15: ...r set by the current final In this mode 4t 4bi time is irrelevant and the final current is maintained as long as the trigger is held down Spot welding This sets the maximum welding duration when diffe...

Page 16: ...The wire is continuously fed through a torch by a wire feeder to the weld pool A solid wire or flux cored wire can be used The transfer methods of the filler material define different arc types SHORT...

Page 17: ...ifficult to access With the DP403SW and DP503SW it is possible to weld any type of electrode and diameter The spark of the arc occurs by placing the electrode close to the workpiece The correct connec...

Page 18: ...tions of the electrodes used 11 CONNECTION FOR MMA WELDING The Dinse connector is inserted by lining up the key with the groove and turning the connector in a clockwise direction until it stops The el...

Page 19: ...ifficult positions and on pipes which require full penetration The TIG procedure can be used on various types of metals such as ferrous materials alloys nickel copper titanium magnesium During welding...

Page 20: ...e welding mode is active this sets the ratio between the time the welding current and the base current is applied water pump Where present this turns the water system ON or OFF remote This turns the r...

Page 21: ...er 17 REMOTE CONNECTION Figure 8 shows the connections of the remote connector 20 of fig 1 Where Sw is the torch trigger P is the potentiometer for controlling the current 17 1 REMOTE CONTROL OF THE W...

Page 22: ...meters for the welding mode required 3 Press the MEM button 4 of fig 1 4 Turn switch 10 fig 1 chose the first letter of the name with which you want to save the work point 5 Press switch 10 to confirm...

Page 23: ...ld the need to modify the work stage arise activate the Unlock option by pressing the function button The unlock function will require the user to enter the password that was set and activated as desc...

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Page 25: ...electrode in contact with the earth Arc off Poor contact between the earth clamp and the workpiece Tighten the clamp and check again Short circuit between the contact nozzle and the gas tube Clean and...

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Page 27: ...www parweld com 26 Spare Parts 26...

Page 28: ...d to ensure material contents as per the list below Cadmium 0 01 by weight Lead 0 1 by weight Mercury 0 1 by weight Hexavalent chromium 0 1 by weight Polybrominated biphenyl s pbbs 0 1 by weight Polyb...

Page 29: ...h defects by suitable repair or replacement at Parweld s sole option of any components or parts of the product determined by Parweld to be defective Parweld makes no other warranty express or implied...

Page 30: ...12 2TZ tel 44 1299 266800 fax 44 1299 266900 www parweld com info parweld co uk Parweld Limited Bewdley Business Park Long Bank Bewdley Worcestershire England DY12 2TZ tel 44 1299 266800 fax 44 1299 2...

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