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8 – 

 

English

 

SAFETY INSTRUCTIONS

 

Check that the blade is not in contact with anything when 
the machine is started

Always cut at maximum speed.

Start cutting smoothly, allowing the machine to work 
without forcing or pressing in the blade.

Move the blade slowly forwards and backwards to achieve 
a small contact area between the blade and the material 
to be cut. This reduces the temperature of the blade and 
ensures effective cutting.

Feed down the machine in line with the blade. Pressure 
from the side can damage the blade and is very 
dangerous.

The guard for the cutting equipment should be adjusted so 
that the rear section is flush with the work piece. Spatter 
and sparks from the material being cut are then collected 
up by the guard and led away from the user.

 

Sharpening diamond blades

 

Diamond blades can become dull when the wrong feeding 
pressure is used or when cutting certain materials such as 
heavily reinforced concrete. Working with a blunt diamond 
blade causes overheating, which can result in the diamond 
segments coming loose.

Sharpen the blade by cutting in a soft material such as 
sandstone or brick.

 

Blade vibration

 

The blade can become out-of-round and vibrate if an 
excessive feed pressure is used.

A lower feed pressure can stop the vibration. Otherwise 
replace the blade. The blade must be of the recommended 
type for the material to be cut.

 

How to avoid kickback

 

What is kickback?

 

The word kickback is used to describe the sudden reaction 
that causes the power cutter and cutting blade to be thrown 
from an object when the upper quadrant of the blade, known 
as the kickback zone, touches an object.

 

General rules

 

Never cut with the cutting blades upper quadrant, i.e. the 
kickback zone.

Always hold the machine in a firm grip with both hands. 
Hold it so that the thumbs and fingers grip round the 
handles.

Keep a good balance and a firm foothold.

Always cut at maximum speed.

Stand at a comfortable distance from the work piece.

Take care when inserting the blade in an existing cut.

Never cut above shoulder height.

Be alert to movement of the work piece or anything else 
that can occur, which could cause the cut to close and 
pinch the blade.

 

Pull in

 

Pull in occurs when the discs lower section suddenly stops or 
when the cut closes. (To avoid, see the heading ”Basic rules” 
and ”Jamming/rotation”, here below.)

!

 

WARNING! Under all circumstances avoid 
cutting using the side of the blade; it will 
almost certainly be damaged, break and can 
cause immense damage. Only use the 
cutting section.

Do not pull the power cutter to one side, this 
can cause the blade to jam or break 
resulting in injury to people.

!

 

WARNING! Kickback can happen very 
suddenly and violently; kicking the power 
cutter and cutting blade back at the user. If 
this happens when the cutting blade is 
moving it can cause very serious, even fatal 
injuries. It is vital you understand what 
causes kickback and that you can avoid it by 
taking care and using the right working 
technique.

Summary of Contents for K2500

Page 1: ...K2500 Operator s manual Please read the operator s manual carefully and make sure you understand the instructions before using the machine ...

Page 2: ...achine Always wear Approved protective helmet Approved hearing protection Protective goggles or a visor This product is in accordance with applicable EC directives Other symbols decals on the machine refer to special certification requirements for certain markets Always disconnect the machine from the hydraulic hoses before inspection and or maintenance of the machine Always wear approved protecti...

Page 3: ...tive equipment 5 Machine s safety equipment 5 Checking maintaining and servicing the machine s safety equipment 6 General safety precautions 6 General working instructions 7 Cutting blades 9 ASSEMBLY Assembly 11 Fitting the cutting blade 11 Guard for the blade 11 STARTING AND STOPPING Starting and stopping 12 MAINTENANCE Maintenance 13 TECHNICAL DATA Cutting equipment 15 EC declaration of conformi...

Page 4: ...uard for the blade 3 Catch for the guard 4 Front handle 5 Water tap 6 Rating plate 7 Switch lock 8 Water connection with filter 9 Hydraulic hoses 10 Switch 11 Hydraulic motor 12 Flange washer 13 Belt guard 14 Belt tensioner 15 Cutting arm 16 Combination spanner 17 Operator s manual ...

Page 5: ...e where this equipment is positioned on your machine Switch The switch is used to start and stop the machine Switch lock The switch lock is designed to prevent accidental operation of the switch When the lock A is pressed in this releases the switch B The switch lock remains pressed as long as the switch is pressed WARNING Under no circumstances may the design of the machine be modified without th...

Page 6: ...ack when cutting soft materials See instructions under the heading How to avoid kickback Do not use the power cutter until you have read the entire contents of this Operator s Manual All servicing in addition to the points listed in the section Control maintenance and service of the power cutter s safety equipment should be carried out by trained service specialists Never use the machine if you ar...

Page 7: ...y come in contact with the cutting equipment when it is rotating Keep at a safe distance from the cutting equipment when it is rotating The guard for the cutting equipment must always be on when the machine is running Ensure that the working area is sufficiently illuminated to create a safe working environment Do not move the machine when the cutting equipment is rotating Always ensure you have a ...

Page 8: ...d kickback What is kickback The word kickback is used to describe the sudden reaction that causes the power cutter and cutting blade to be thrown from an object when the upper quadrant of the blade known as the kickback zone touches an object General rules Never cut with the cutting blades upper quadrant i e the kickback zone Always hold the machine in a firm grip with both hands Hold it so that t...

Page 9: ...ust not be used on portable power cutters Always contact local authorities and make sure you are following applicable directives Abrasive discs The cutting material on abrasive discs consists of grit bonded using an organic binder Reinforced blades are made up of a fabric or fibre base that prevents total breakage at maximum working speed if the blade should be cracked or damaged A cutting blade s...

Page 10: ... materials such as granite and hard concrete A hard diamond blade has a longer service life and reduced cutting capacity and should be used for soft materials such as brick and asphalt Material Diamond blades are ideal for masonry reinforced concrete and other composite materials Diamond blades are not recommended for cutting metal Diamond blades for wet cutting Diamond blades for wet cutting shou...

Page 11: ...reads on the drive shaft are undamaged Check that the contact surfaces on the blade and the flange washers are undamaged of the correct dimension clean and that they run properly on the drive axle Do not use warped notched indented or dirty flange washers Do not use different dimensions of flange washers Cutting arm It is possible to turn the cutting arm 180 so that the blade comes on the other si...

Page 12: ...ndle with the right hand When you grip the rear handle this releases the switch lock Stopping The machine is stopped by releasing the switch WARNING Note the following before starting Make sure you have a secure footing and that the cutting blade cannot touch anything Keep people and animals well away from the working area ...

Page 13: ...ews holding the guard Take off the old belt and fit the new one Fit the cutting arm to the machine and tension the belt with the adjuster screw A new drive belt should be re tensioned after running for about 30 minutes Checking the drive axle and flange washers Check that the threads on the drive shaft are undamaged Check that the contact surfaces on the blade and the flange washers are undamaged ...

Page 14: ...nd oil pressure 3 Check that the hydraulic hoses and couplings are clean and undamaged 4 Connect the machine hoses with the hoses from the power source 5 Start the power source and check that the power cutter functions by starting the machine with the switch in the rear handle Check that the blade stops when the switch is released 6 Checking the blade guard 7 Check the condition of the cutting bla...

Page 15: ...r dealer check the power cutter and make essential adjustments and repairs The supplied power cutter conforms to the example that underwent EC type examination Partille January 23 2004 Ove Donnerdal Development Manager Technical data K2500 Engine Hydraulic oil flow l min gpm 35 42 9 11 Working pressure bar psi 130 140 2000 Max working pressure bar psi 150 2200 Max speed of output shaft rpm 4300 Dr...

Page 16: ... z xzr 6 2004 11 24 z xzr 6 1088908 26 www partner industrial com ...

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