Parsun TE18BM Owner'S Manual Download Page 6

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3. Maintenance

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3.1 Greasing

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3.2 Cleaning and adjusting spark plug

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3.3 Checking fuel system

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3.3.1 Cleaning the fuel filter

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3.4 Inspecting idling speed

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3.5 Checking wiring and connectors

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3.6 Checking for leakage

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3.7 Checking propeller

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3.7.1 Removing the propeller

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3.7.2 Installing the propeller

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3.8 Changing gear oil

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3.9 Cleaning fuel tank

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3.10 Checking and replacing anode(s)

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3.11 Checking top cowling

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3.12

Maintenance table

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4. Transporting and storing outboard motor

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4.1 Transporting

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4.2 Storing

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5. Action in emergency

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5.1 Impact damage

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5.2 Starter will not operate

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5.3 Treatment of submerged motor

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6. Troubleshooting

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7. Circuit diagram

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Summary of Contents for TE18BM

Page 1: ...OUTBOARD MOTOR OWNER S MANUAL TE18BM TE15BM TE9 9BM SUZHOU PARSUN POWER MACHINE CO LTD...

Page 2: ...nance and care This will ensure that your outboard motor is operated well under various conditions PARSUN seeks continuous improvement in product quality Therefore while this manual contains the most...

Page 3: ...e found on the bracket left assembly or on the upper part of the bracket swivel Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your PARSUN d...

Page 4: ...Engine serial number The engine serial number is carved on the aluminum casting of engine Serial number as follows...

Page 5: ...2 Clamping the outboard motor 9 2 2 Breaking in engine 10 2 3 Pre operation checks 12 2 4 Filling fuel 13 2 5 Starting engine 14 2 6 Warming up engine 17 2 7 Shifting 18 2 7 1 Forward 18 2 7 2 Reverse...

Page 6: ...er 34 3 7 1 Removing the propeller 36 3 7 2 Installing the propeller 36 3 8 Changing gear oil 37 3 9 Cleaning fuel tank 38 3 10 Checking and replacing anode s 39 3 11 Checking top cowling 40 3 12 Main...

Page 7: ...ual starter handle 14 Fuel tank 2 Tiller handle 9 choke knob 3 Cooling water inlet 10 Engine stop button 4 Top cowling lock handle Engine stop lanyard switch 5 Anti cavitation plate 11 Trim rod 6 Prop...

Page 8: ...nk its parts are as follows 1 Fuel tank cap 3 Air vent screw 2 Fuel joint 4 Fuel gauge WARNING The fuel tank supplied with this engine could only be used as supply of fuel for its running and must not...

Page 9: ...ded engine oil 2 stroke engine oil Overall width 363mm Recommended gear oil Hypoid gear oil SAE 90 Overall height S 1062mm Gear oil quantity 250 cm 3 Overall height L 1189mm Spark plug BR7HS 10 Weight...

Page 10: ...s flames or other sources of ignition Stop engine before refueling Refuel in a well ventilated area Refuel portable fuel tanks off the boat Do not overfill the fuel tank Take care not to spill gasolin...

Page 11: ...break in 50 1 Gasoline 1L 12L 14L 24L Engine oil 0 02L 0 24L 0 28L 0 48L CAUTION Be sure to mix gasoline and oil completely otherwise the engine may be damaged 1 2 3 Propeller selection The performanc...

Page 12: ...all a propeller on your outboard that is best suited to your application For a greater boat load and a low engine speed a smaller pitch propeller is more suitable Conversely a large pitch propeller is...

Page 13: ...rest with its maximum load Check that the static water level on the exhaust housing is low enough to prevent water entry into the power head when water rises due to waves when the outboard is not run...

Page 14: ...your motor The information presented in this section is intended as reference only Proper mounting depends in part on experience and the specific boat and motor combination 2 1 1 Mounting height The m...

Page 15: ...lamp screws for tightness during operation of the outboard motor because they could become loose due to engine vibration CAUTION Outboards that use clamp bracket screws alone are INSUFFICIENT to prope...

Page 16: ...t if it accidentally falls off the transom 3 Secure the clamp bracket to the transom using the appropriate bolts For details consult your PARSUN dealer WARNING Avoid using bolts nuts or washers inappr...

Page 17: ...even severe engine damage 1 First 10 minutes Run the engine at idle 2 Next 50 minutes Run the engine at 3000 r min or at approximately half throttle 3 Next 2 hours of operation Run the engine at 4000...

Page 18: ...ottle shift and steering for proper operation before starting the engine The controls should work smoothly without binding or unusual free play Look for loose or damaged connections Check operation of...

Page 19: ...ur 2 4 Filling fuel WARNING Gasoline and its vapors are highly flammable and explosive Keep away from sparks cigarettes flames or other sources of ignition 1 Remove the fuel tank cap 2 Carefully fill...

Page 20: ...turns 2 Connect fuel joints securely and squeeze the primer pump with the outlet end up until you feel it become firm if equipped the fuel joint 3 Place the gear shift lever in neutral WARNING The eng...

Page 21: ...ntrol Also without engine power the boat could slow rapidly This could cause people and objects in the boat to be thrown forward NOTE The start in gear protection device prevents the engine from start...

Page 22: ...rt position while the engine is running the engine will run poorly or stall 6 Pull the manual starter handle slowly until you feel resistance Then give a strong pull straight to crank and start the en...

Page 23: ...he engine fails to start after 4 or 5 tries open the throttle a small amount between 1 8 and 1 4 and try again 2 6 Warming up engine 1 After starting the engine allow it to idle for 3 minutes to warm...

Page 24: ...ot hole is blocked If the problem cannot be located and corrected consult your dealer 2 7 Shifting WARNING Before shifting make sure there are no swimmers or obstacles in the water near you CAUTION To...

Page 25: ...operating in reverse go slowly Do not open the throttle more than half Otherwise the boat could become unstable which could result in loss of control and an accident 1 Place the throttle trip in the f...

Page 26: ...n the grip counterclockwise to increase speed and clockwise to decrease speed 3 Throttle indicator The throttle indicator is on the throttle grip The fuel consumption curve on the throttle indicator s...

Page 27: ...is desired tighten the adjuster to maintain the desired throttle setting WARNING Do not over tighten the friction adjuster If there is too much resistance it could be difficult to move throttle lever...

Page 28: ...anyard and removing the lock plate from the engine stop switch 2 Tighten the air vent screw on the fuel tank cap 3 Disconnect the fuel line if you are using an external fuel tank 2 10 Trimming outboar...

Page 29: ...e position that works best for your boat and operating conditions 4 Moreover you can trim angle in the attitude shown i angle bracket 5 Make test runs with the trim set to different angles to find the...

Page 30: ...d also to reduce corrosion WARNING Be sure all people are clear of the outboard motor when tilting up and down also be careful not to pinch any body parts between the drive unit and engine bracket Tig...

Page 31: ...g friction adjuster by turning it clockwise to prevent the motor from turning freely 3 Tighten the air vent screw Disconnect the fuel joint from the outboard motor 4 Place the tilt lock lever down 1 T...

Page 32: ...turn the tilt support lever to the lock position 2 11 2 Tilting down 1 Release the tilt lock lever 2 Hold the rear of the top cowling and tilt the engine up and return the tilt support lever 3 Slowly...

Page 33: ...other conditions 2 12 1 Cruising in shallow water The outboard motor can be tilted up partially to allow operation in shallow water WARNING The tilt lock mechanism does not work while the shallow wat...

Page 34: ...ing up for and cruising in shallow water Otherwise severe damage from overheating can result For tilting procedure see section 2 11 2 12 2 Cruising in salt water After operating in salt water wash out...

Page 35: ...the engine when you perform maintenance unless otherwise specified If you or the owner is not familiar with machine servicing this work should be done by your PARSUN dealer or other qualified mechani...

Page 36: ...g because heat and deposits will cause the spark plug to slowly break down and erode If necessary you should replace the spark plug with another of the correct type Before fitting the spark plug measu...

Page 37: ...el system 1 Check the fuel lines for leaks crack or malfunction If a problem is found your PARSUN dealer or other qualified mechanic should repair it immediately WARNING Check for fuel leakage regular...

Page 38: ...low it to dry Inspect the filter element and O ring of the filter cup to 1 Filter cup make sure they are in good conditions 2 O ring Change them if necessary If any water 3 Filter element is found in...

Page 39: ...ent in a test tank or with the outboard motor in the water 1 Start the engine and allow it to warm up fully in neutral until it is running smoothly 2 Verify whether the idle speed is set to specificat...

Page 40: ...il leaks on the around the engine CAUTION If any leaks are found consult your PARSUN dealer 3 7 Checking propeller WARNING Before inspecting removing or installing the propeller always take actions to...

Page 41: ...propeller to prevent the propeller from turning 1 Check each of the propeller blades for wear erosion from cavitation or ventilation or other damage 2 Check the propeller shaft for damage 3 Check the...

Page 42: ...nstalling the propeller CAUTION Be sure to install the thrust washer before instating the propeller otherwise the lower case and propeller boss could be damaged Be sure to use a new cotter pin and ben...

Page 43: ...the lower unit while the outboard motor is tilted even when the tilt support lever or knob is locked Serious injury 22could occur if the motor falls 2 1 Tilt the outboard motor so that the gear oil dr...

Page 44: ...ar oil into the gear oil drain screw hole 6 When the oil begins to flow out of the oil level plug hole insert and tighten the oil level plug If necessary change the seal spacer 7 Insert and tighten th...

Page 45: ...and allow it to dry Replace the gasket with a new one Reinstall the fuel joint assembly and tighten the screws firmly 3 10 Checking and replacing anode s Inspect the external anodes periodically Remo...

Page 46: ...3 11 Checking top cowling Check the fitting of the top cowling by pushing it with both hands If it is loose have it repaired by your PARSUN dealer 40...

Page 47: ...s The symbol indicates the check ups which you may carry out by yourself The symbol indicates work to be carried out by your PARSUN dealer Item Operations Initial Every 10 hours 1 month 50 hours 3 mon...

Page 48: ...tment Propeller and cotter pin Check replacement Shift link shift cable Check adjustment Thermostat Check Throttle link throttle cable throttle pick up timing Check adjustment Water pump Check Spark p...

Page 49: ...vice CAUTION Do not use the tilt support lever or knob when trailing the boat The outboard motor could shake loose from the tilt support and fall WARNING Never get under the lower unit while it is til...

Page 50: ...owner with a minimum of tools can perform the following procedures CAUTION Do not place the outboard motor on its side before the cooling water has drained from it completely Store the outboard motor...

Page 51: ...andatory to prevent engine rust WARNING Do not touch or remove electrical parts when starting or during the operation Keep hands hair and clothes away from the flywheel and other rotating parts while...

Page 52: ...ful of clean engine oil into each cylinder Crank several times manually Replace the spark plug s 11 Drain the fuel from the fuel tank completely CAUTION Portable fuel tank equipped models Store the po...

Page 53: ...ly and carefully 4 Have a PARSUN dealer inspect the outboard motor before operating it again 5 2 Starter will not operate If the starter mechanism does not operate the engine can be started with an em...

Page 54: ...e clothing and other objects away when starting the engine Do not touch the flywheel or other moving parts when the engine is running Do not touch the ignition coil spark plug wire spark plug cap or o...

Page 55: ...the engine for starting For further information see section 2 5 5 Insert the knotted end of the emergency starter rope into the notch in the flywheel rotor and wind the rope several turns around the f...

Page 56: ...wash away contaminants with fresh water 2 Remove the spark plug s then face the spark plug hole downward to allow any mud or contaminants to drain 3 Fill the sump with fresh engine oil 4 Feed engine f...

Page 57: ...ave serviced by your dealer Spark plug s fouled or of incorrect type Inspect spark plug s Clean or replace with recommended type Spark plug cap s fitted incorrectly Check and re fit cap s Ignition wir...

Page 58: ...Tighten all loose connections Replace worn or broken wires Specified engine oil is not being used Check and replace oil as specified Thermostat is faulty or clogged Have serviced by your dealer Carbur...

Page 59: ...nded type Fuel system is obstructed Check for pinched or kinked fuel line or other obstructions in fuel system Fuel filter is clogged Clean or replace with recommended type Fuel is contaminated or sta...

Page 60: ...replace spark plug s as specified Engine vibrates excessively Propeller is damaged Repair or replace propeller Propeller shaft is damaged Have serviced by your dealer Weeds or other foreign matter are...

Page 61: ...7 Circuit diagram 55...

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