Parsun F5ABM Owner'S Manual Download

Page: 59 / 63

6. Troubleshooting

Trouble type

Possible reason

Recovery action

Starter will not
operate

Starter components are faulty

Have serviced by your dealer

Shift level is not in neutral

Shift to neutral

Engine will not
start (starter
operates)

Fuel tank is empty

Fill tank with clean, fresh fuel

Fuel is contaminated or stale

Fill tank with clean, fresh fuel

Fuel filter clogged

Replace with recommended type

Fuel pump has malfunctioned

Have serviced by your dealer

Spark plug(s) fouled or of incorrect type.

Inspect spark plug(s). Clean or
replace with recommended type

Spark plug cap(s) fitted incorrectly

Check and re-fit cap(s)

Ignition wiring damaged or poorly
connected

Check wires for wear or breaks.
Tighten all loose connections.
Replace worn or broken wires

Ignition parts are faulty

Have serviced by your dealer

Engine stop switch lanyard is not attached

Attach lanyard

Engine inner parts are damaged

Have serviced by your dealer

Engine idles
irregularly or
stalls

Spark plug(s) fouled or of incorrect type.

Inspect spark plug(s). Clean or
replace with recommended type

Summary of Contents for F5ABM

Page 1: ...OUTBOARD MOTOR OWNER S MANUAL F6ABM F5ABM...

Page 2: ...operation maintenance and care This will ensure that your outboard motor operates well under all conditions We seek continuous improvement in product quality Therefore while this manual contains the m...

Page 3: ...n be found on the bracket left assembly or on the upper part of the bracket swivel Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your deale...

Page 4: ...Directive 2003 44 EC in relation to the exhaust and noise emissions The following installation and maintenance instructions if applied guarantee that the outboard motor will remain in compliance with...

Page 5: ...n 6 2 Operation 6 2 1 Installation 6 2 1 1 Mounting height 8 2 1 2 Clamping the outboard motor 9 2 2 Breaking in engine 10 2 3 Pre operation checks 11 2 4 Filling fuel 12 2 5 Starting engine 14 2 6 Wa...

Page 6: ...cting idling speed 33 3 5 Changing engine oil 34 3 6 Checking wiring and connectors 35 3 7 Checking for leakage 35 3 8 Checking propeller 36 3 8 1 Removing the propeller 37 3 8 2 Installing the propel...

Page 7: ...5 1 Impact damage 47 5 2 Starter will not operate 47 5 3 Treatment of submerged motor 50 6 Troubleshooting 52 7 Circuit diagram 56...

Page 8: ...racket 11 Gear shift lever 2 Top cowling lock 7 Tiller handle 12 Choke knob 3 Anti cavitation plate 8 Throttle grip 13 Engine stop button 4 Propeller 9 Throttle friction adjuster 14 Fuel joint 5 Trim...

Page 9: ...tank its parts are as follows 1 Fuel tank cap 3 Air vent screw 2 Fuel joint 4 Fuel gauge If your model includes a built in fuel tank its parts are as follows 1 Air vent screw 3 Built in fuel tank 2 F...

Page 10: ...ons Main technical data Items Data Items Data Type of engine 4 stroke S Weight L 28Kg Displacement 148cm 3 Recommended fuel Unleaded regular gasoline Bore X stroke 64mm 46mm Built in fuel tank capacit...

Page 11: ...gasoline If it is not available then premium gasoline If knocking or pinging occurs use a different brand of gasoline or premium unleaded fuel If leaded gasoline is usually used engine valves and rel...

Page 12: ...ents to prevent electrostatic sparks CAUTION Use only new clean gasoline which has been stored in clean containers and is not contaminated with water or foreign matter Engine oil Recommended engine oi...

Page 13: ...plication For a greater boat load and a low engine speed a smaller pitch propeller is more suitable Conversely a large pitch propeller is more suitable for a smaller operating load as it enables the c...

Page 14: ...s conditions and injury For permanently mounted models your dealer or other person experienced in proper rigging should mount the motor If you are mounting the motor yourself you should be trained by...

Page 15: ...nce will increase and thereby reduce engine efficiency Mount the outboard motor so that the anti cavitation plate is between the bottom of the boat and a level 25mm below it 0 25mm 0 1in NOTE The opti...

Page 16: ...s could allow the outboard motor to fall off or move on the transom This could cause loss of control Make sure the clamp screws are tightened securely Occasionally check the screws for tightness durin...

Page 17: ...surfaces of moving parts to wear in evenly CAUTION Failure to follow the break in procedure could result in reduced engine life or even severe engine damage 1 for the first hour of operation Run the...

Page 18: ...rottle shift and steering for proper operation before starting the engine The controls should work smoothly without binding or unusual free play Look for loose or damaged connections Check operation o...

Page 19: ...it is above the upper mark 1 Oil cap 2 Oil dipstick 3 Upper level mark 4 Lower level mark CAUTION Be sure to completely insert the dipstick into the dipstick guide 2 4 Filling fuel WARNING Gasoline a...

Page 20: ...13 3 Securely close the cap after filling the tank Wipe up any spilled fuel NOTE The upper fuel level mark is indicated on the built in fuel tank 1 Upper level mark 1...

Page 21: ...14 2 5 Starting engine 1 Loosen the air vent screw on the fuel tank cap One turn for built in tank 2 or 3 turns for the external fuel tank 2 Open the fuel cock Built in fuel tank External fuel tank...

Page 22: ...shift lever in neutral NOTE The start in gear protection device prevents the engine from starting except when in neutral Attach the engine stop switch lanyard to secure place on your clothing or your...

Page 23: ...lanyard where it could become entangled preventing it from functioning Avoid accidentally pulling the lanyard during normal operation Loss of engine power means the loss of steering control Also witho...

Page 24: ...tarting a warm engine If the choke is left in the START start position while the engine is running the engine will run poorly or stall 7 Pull the manual starter handle slowly until you feel resistance...

Page 25: ...t between 1 8 and 1 4 and try again 2 6 Warming up engine 1 After starting the engine return the choke knob to the halfway position For approximately the first 5 minutes after starting warm up the eng...

Page 26: ...pilot hole is blocked If the problem cannot be located and corrected consult your dealer 2 7 Shifting WARNING Before shifting make sure there are no swimmers or obstacles in the water near you CAUTION...

Page 27: ...l to forward 2 7 2 Reverse WARNING When operating in reverse go slowly Do not open the throttle more than half Otherwise the boat could become unstable which could result in loss of control and an acc...

Page 28: ...and firmly from neutral to reverse 2 8 Tiller 1 Change direction To change direction move the tiller handle to the left or right as necessary 2 Change speed Turn the grip counterclockwise to increase...

Page 29: ...nomy for the desired operation 1 Throttle indicator 4 Throttle friction adjuster The throttle friction adjuster is on the tiller handle which provides adjustable resistance to movement of the throttle...

Page 30: ...lever or grip which could result in an accident 2 9 Stopping engine NOTE Before stopping the engine first let it cool off for a few minutes at idle or low speed Stopping the engine immediately after...

Page 31: ...engine can also be stopped by pulling the lanyard and removing the lock plate from the engine stop switch 2 Tighten the air vent screw on the fuel tank cap and set the fuel cock lever or knob to the c...

Page 32: ...he desired hole Make test runs with the trim set to different angles to find the position that works best for your boat and operating conditions WARNING Stop the engine before adjusting the trim angle...

Page 33: ...areful not to pinch any body parts between the drive unit and engine bracket Tighten the air vent screw and place the fuel cock in the closed position if the outboard motor will be tilted for more tha...

Page 34: ...the steering friction adjuster by turning it clockwise to prevent the motor from turning freely 3 Tighten the air vent screw On models equipped with a fuel joint disconnect the fuel line from the out...

Page 35: ...28 4 Close the fuel cock 5 Hold the rear handle and tilt the engine up fully until the tilt support lever automatically locks...

Page 36: ...r down while pulling the tilt support bar lever up 3 Loose the steering friction adjuster by turning it counterclockwise and adjust the steering friction according to operator preference WARNING If th...

Page 37: ...f the water resulting in loss of control Return the outboard motor to its normal position as soon as the boat is back in deeper water CAUTION The cooling water inlet on the lower unit should be not ab...

Page 38: ...rmance WARNING Be sure to turn off the engine when you perform maintenance unless otherwise specified This work should always be done by a qualified mechanic or your authorized dealer CAUTION If repla...

Page 39: ...ification if necessary 0 6 0 7mm When fitting the plug always clean the gasket surface and use a new gasket Wipe off any dirt from the threads and screw in the spark plug to the correct torque 3 3 Che...

Page 40: ...tor in the water 1 Start the engine and allow it to warm up fully in neutral until it is running smoothly 2 Verify whether the idle speed is set to specification Idle speed 1500 50Rpm CAUTION Correct...

Page 41: ...ll wear quickly Change the engine oil when the oil is still warm 1 Put the outboard motor in an upright position not tilted 3 Put a new gasket on the oil drain screw Tighten the drain screw 4 Add the...

Page 42: ...operated under adverse conditions such as extended trolling 3 6 Checking wiring and connectors Check that each grounding wire is properly secured and each connector is engaged securely 3 7 Checking fo...

Page 43: ...uld start and you are standing too close to the propeller Do not use your hand to hold the propeller when loosening or tightening the propeller nut Put a wood block between the anti cavitation plate a...

Page 44: ...resistant grease to the propeller shaft 2 Install the spacer if equipped thrust washer and propeller on the propeller shaft 3 Install the spacer if equipped and the washer 4 Tighten the propeller nut...

Page 45: ...letely CAUTION Inspect the used oil after it has been drained If the oil is milky water is getting into the gear case which can cause gear damage Consult your dealer 5 Use a flexible or pressurized fi...

Page 46: ...1 Empty the fuel tank into an approved container 2 Pour a small amount of suitable solvent into the tank Install the cap and shake the tank Drain the solvent completely 3 Pull the fuel joint assembly...

Page 47: ...ect the external anodes periodically Remove scales from the surfaces of the anodes Consult a dealer for replacement of external anodes CAUTION Do not paint anodes as this would render them ineffective...

Page 48: ...41 3 12 Checking top cowling Check the fitting of the top cowling by pushing it with both hands If it is loose have it repaired by your dealer...

Page 49: ...mbol indicates the check ups which you may carry out by yourself The symbol indicates work to be carried out by your dealer Item Operations Initial Every 10 hours 1 month 50 hours 3 months 100 hours 6...

Page 50: ...eck replacement Shift link shift cable Check adjustment Thermostat Check Throttle link throttle cable throttle pick up timing Check adjustment Water pump Check Engine oil Check replacement Spark plug...

Page 51: ...board motor could shake loose from the tilt support and fall If the motor cannot be trailered in the normal running position use an additional support device to secure it in the tilt position WARNING...

Page 52: ...it completely Store the outboard motor in a dry well ventilated place not in direct sunlight It is advisable to have your outboard motor serviced by an authorized dealer prior to storage However you t...

Page 53: ...e engine is running 7 Run the engine at a fast idle for a few minutes in neutral position 8 Just prior to turning off the engine quickly spray Fogging Oil alternately into each carburetor or the foggi...

Page 54: ...RNING Use this procedure only in an emergency and only to return to port for repairs When the emergency starter rope is used to start the engine the start in gear protection device does not operate Ma...

Page 55: ...edure is as follows 1 Remove the top cowling 2 Remove the start in gear protection cable and the choke cable 1 Start in gear protection cable 2 Choke cable 3 Remove the starter after removing the thre...

Page 56: ...engine for starting For further information see section 2 5 6 Insert the knotted end of the emergency starter rope into the notch in the flywheel rotor and wind the rope several turns around the flyw...

Page 57: ...immediately 1 Thoroughly wash away contaminants with fresh water 2 Remove the spark plug s and then face the spark plug hole downward to allow any mud or contaminants to drain 3 Drain the fuel from t...

Page 58: ...51 6 Take the outboard motor to a dealer as soon as possible CAUTION Do not attempt to run the outboard motor until it has been completely inspected...

Page 59: ...ve serviced by your dealer Spark plug s fouled or of incorrect type Inspect spark plug s Clean or replace with recommended type Spark plug cap s fitted incorrectly Check and re fit cap s Ignition wiri...

Page 60: ...ighten all loose connections Replace worn or broken wires Specified engine oil is not being used Check and replace oil as specified Thermostat is faulty or clogged Have serviced by your dealer Carbure...

Page 61: ...it Spark plug s are fouled or incorrect type Inspect spark plug s Clean or replace with recommended type Fuel system is obstructed Check for pinched or kinked fuel line or other obstructions in fuel s...

Page 62: ...nection is incorrect Connect correctly Specified spark plug s are not being used Check and replace spark plug s as specified Engine vibrates excessively Propeller is damaged Repair or replace propelle...

Page 63: ...56 7 Circuit diagram DESCRIPTION black white B W Ignitor ass y Spark plug 1 2 3 SM W B B W Engine stop switch...

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Parsun F5ABM, Owner'S Manual

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