Parsun F30 BM Owner'S Manual Download

Page: 66 / 80

Continuation /…1

Trouble type

Possible reason

Recovery action

Engine idles irregularly or stall

Fuel system is obstructed

Check for pinched or kinked fuel line or

other obstructions in fuel system

Fuel is contaminated or stale

Fill tank with clean, fresh fuel

Fuel filter clogged

Clean or replace with recommended

type

Spark plug gap is incorrect

Inspect and adjust as specified

Ignition wiring damaged or poorly

connected

Check wires for wear or breaks. Tighten

all loose connections. Replace worn or

broken wires

Specified engine oil is not being used

Check and replace oil as specified

Thermostat is faulty or clogged

Have serviced by your dealer

Carburetor adjustments are incorrect

Have serviced by your dealer

Carburetor is clogged

Have serviced by your dealer

Fuel pump is damaged

Have serviced by your dealer

Air vent screw on fuel tank is closed

Open air vent screw

Fuel joint connection is incorrect

Connect correctly

Throttle valve adjustment is incorrect

Have serviced by your dealer

Choke knob is pulled out

Return to home position

Motor angle is too high

Return to normal operating position

Summary of Contents for F30 BM

Page 1: ...OUTBOARD MOTORS OWNER S MANUAL F30 40 BM F30 40 FW FW T EFI F30 40 BW BW T EFI BW D EFI SUZHOU PARSUN POWER MACHINE CO LTD...

Page 2: ...and care This will ensure that your outboard motor operates well under all conditions We seek continuous improvement in product quality Therefore while this manual contains the most current product i...

Page 3: ...n be found on the bracket left assembly or on the upper part of the bracket swivel Record your outboard motor serial number in the spaces provided to assist you in ordering spare parts from your deale...

Page 4: ...Engine serial number The engine serial number is carved on the aluminum casting of engine Engine serial number as follows...

Page 5: ...peller selection 8 2 Operation 8 2 1 Installation 8 2 1 1 Mounting height 10 2 1 2 Clamping the outboard motor 11 2 2 Breaking in engine 12 2 3 Pre operation checks 13 2 4 Filling fuel 15 2 5 Starting...

Page 6: ...fuel system 35 3 3 1 Cleaning the fuel filter 36 3 4 Inspecting idling speed 37 3 5 Changing engine oil 38 3 6 Checking wiring and connectors 40 3 7 Checking for leakage 40 3 8 Checking propeller 40 3...

Page 7: ...Flusher 51 5 Actions in emergency 52 5 1 Impact damage 52 5 2 Power trim and tilt unit will not operate 53 5 3 Starter will not operate 54 5 4 Replacing fuse 56 5 5 Treatment of submerged motor 56 6 T...

Page 8: ...Clamp bracket 16 Throttle grip 3 Drain screw 10 Tilt trim button 17 Clam bolt 4 Anti cavitation plate 11 Tiller handle 18 Stand bar 5 Trim tab 12 Starters handle 19 Tilt lock bar 6 Propeller 13 Shifti...

Page 9: ...pply of fuel for its running and must not be as a fuel storage container Remote control The remote control lever actuates both the shifter and the throttle The electrical switches are mounted on the r...

Page 10: ...er farther opens the throttle and the engine will begin to accelerate 1 Neutral N 2 Forward F 3 Reverse R 4 Shift 5 Fully closed 6 Throttle 7 Fully open Neutral interlock trigger To shift out of neutr...

Page 11: ...eutral throttle lever will operate only when the remote control lever is in neutral The remote control lever will operate only when the neutral throttle lever is in the closed position 1 Fully open 2...

Page 12: ...d regular gasoline Gear ratio 2 0 26 13 Fuel tank capacity 24L Overall length 1173mm BM BW 768mm FW Recommended engine oil SAE10W30 or SAE10W40 Overall width 426mm BM BW 410mm FW Engine oil quantity 1...

Page 13: ...EX cold engine 0 25 0 35mm 1 2 2 Fueling instruction Fueling instructions Recommended gasoline Regular unleaded gasoline If it is not available then premium gasoline If knocking or pinging occurs use...

Page 14: ...er Change clothing if gasoline spills on it Touch the fuel nozzle to metal components to prevent electrostatic sparks CAUTION Use only new clean gasoline which has been stored in clean containers and...

Page 15: ...iate Dealers stock a range of propellers and can advise you and install a propeller on your out board that is best suited to your application For a greater boat load and a low engine speed a smaller p...

Page 16: ...with more horsepower than the maximum rating on the capacity plate of the boat If the boat does not have a capacity plate consult the boat manufacturer Improper mounting of the outboard motor could re...

Page 17: ...will increase and thereby reduce engine efficiency Mount the outboard motor so that the anti cavitation plate is between the bottom of the boat and a level 25mm below it 0 1in 0 25mm NOTE The optimum...

Page 18: ...tightness during operation of the outboard motor because they could become loose due to engine vibration CAUTION Outboards that use clamp bracket screws alone are INSUFFICIENT to properly and safely...

Page 19: ...shers inappropriate After tightening test running the engine and check their tightness 2 2 Breaking in engine Your new engine requires a period of breaking to allow mating surfaces of moving parts to...

Page 20: ...Operate the engine normally 2 3 Pre operation checks Fuel Check to be sure you have plenty of fuel for your trip Make sure there are no fuel leaks or gasoline fumes Check fuel line connections to be...

Page 21: ...can occur Check the engine and engine mounting Look for loose or damaged fasteners Check the propeller for damage Checking the engine oil level 1 Put the outboard motor in an upright position not til...

Page 22: ...the dipstick guide 2 4 Filling fuel WARNING Gasoline and its vapors are highly flammable and explosive Keep away from sparks cigarettes flames or other sources of ignition 1 Remove the fuel tank cap 2...

Page 23: ...ct fuel joints securely after loosing the air vent screw on the fuel tank cap 2 or 3 turns 2 Connect fuel joints securely and squeeze the primer pump with the outlet end up until you feel it become fi...

Page 24: ...ine stop switch WARNING The engine must be starting in neutral otherwise damage starter and hazard can occur Do not attach the lanyard to clothing that could tear loose Do not route the lanyard where...

Page 25: ...sition manual start Turn the main switch to ON Electric start NOTE It is not necessary to use the choke when starting a warm engine If the choke is left in the START start position while the engine is...

Page 26: ...tion before releasing it Immediately release the main switch and allow it to return to ON on after the engine starts Electric start 7 Slowly return the throttle grip to the fully closed position CAUTI...

Page 27: ...ne place the gear shift lever in neutral For approximately the first 3 minutes after starting warm up the engine by operating at one fifth throttle or less Otherwise it will shorten engine life NOTE I...

Page 28: ...or vice versa first close the throttle so that the engine idles or runs at low speeds 2 7 1 Forward 1 Place the throttle grip in the fully closed position If water is not flowing out of the hole at a...

Page 29: ...emote control lever quickly and firmly from neutral to forward Remote control 2 7 2 Reverse WARNING When operating in reverse go slowly Do not open the throttle more than half Otherwise the boat could...

Page 30: ...ull up the neutral interlock rigger and move the remote control lever quickly and firmly from neutral to reverse Remote control 2 8 Tiller 1 Change direction To change direction move the tiller handle...

Page 31: ...nomy for the desired operation 1 Throttle indicator 4 Throttle friction adjuster The throttle friction adjuster is on the tiller handle which provides adjustable resistance to movement of the throttle...

Page 32: ...properly adjusted trim tab could cause difficult steering Always test run after the trim tab has been installed or replaced to be sure steering is correct Be sure you have tightened the bolt If the bo...

Page 33: ...with an engine stop switch lanyard the engine can also be stopped by pulling the lanyard and removing the lock plate from the engine stop switch 2 Tighten the air vent screw on the fuel tank cap 3 Di...

Page 34: ...tboard motor trim angle 1 Stop the engine 2 Remove the trim rod from the clamp bracket while slightly tilting the outboard motor up 3 Reposition the rod in the desired hole Make test runs with the tri...

Page 35: ...ill be stopped for some time or if the boat is moored in shallows the outboard motor should be tilted up to protect the propeller and casing from damaged by collision with obstructions and also to red...

Page 36: ...Place the gear shift lever in neutral 2 Place the tilt lock lever if equipped in the up position 3 Hold the rear handle and tilt the engine up fully until the tilt support lever automatically locks F...

Page 37: ...ever 2 11 2 Tilting down 1 Slightly tilt the outboard motor up 2 Pull out the tilt support lever pull up the tilt lock lever and slowly tilt the outboard motor down For electric tilt model Pull out th...

Page 38: ...manual tilt model 2 12 Cruising in other conditions 2 12 1 Cruising in shallow water The outboard motor can be tilted up partially to allow operation in shallow water WARNING Be sure to place the gear...

Page 39: ...resh water to prevent them from becoming clogged with salt deposits 3 Maintenance While using the outboard motor the periodic maintenance is necessary for you to ensure its performance WARNING Be sure...

Page 40: ...33 3 1 Greasing...

Page 41: ...e If necessary you should replace the spark plug with another of the correct type Before fitting the spark plug measure the electrode gap with a wire thickness gauge adjust the gap to specification if...

Page 42: ...lem is found your dealer or other qualified mechanic should repair it immediately WARNING Check for fuel leakage regularly If any fuel leakage is found the fuel system must be repaired by a qualified...

Page 43: ...emove the filter element and wash it in solvent Allow it to dry Inspect the filter element and O ring of the filter cup to make sure they are in good conditions Change them if necessary If any water i...

Page 44: ...testing is conducted with the flushing attachment in a test water tank or with the outboard motor in the water 1 Start the engine and allow it to warm up fully in neutral until it is running smoothly...

Page 45: ...burns Be sure the outboard motor is securely fastened to the transom or a stable stand CAUTION Change the engine oil after the first 10 hours of operation and every 100 hours or at 6 month intervals...

Page 46: ...t a new gasket on the oil drain screw Tighten the drain screw 4 Add the correct amount of oil through the filler hole Install the filler cap 5 Start the engine and make sure that there are no oil leak...

Page 47: ...cking propeller WARNING Before inspecting removing or installing the propeller always take actions to ensure the engine will not accidentally starts such as removing the spark plug caps from the spark...

Page 48: ...rosion from cavitation or ventilation or other damage 2 Check the propeller shaft for damage 3 Check the splines shear pin for wear or damage 4 Check for fish line tangled around the propeller shaft 5...

Page 49: ...eller otherwise the lower case and propeller boss could be damaged Be sure to use a new cotter pin and bend the ends over securely Otherwise the propeller could come off during operation and be lost 1...

Page 50: ...if the motor falls 1 Tilt the outboard motor so that the gear oil drain screw is at the lowest point possible 2 Place a suitable container under the gear case 3 Remove gear oil drain screw 1 Gear oil...

Page 51: ...sary change the seal gasket 7 Insert and tighten the gear oil drain screw If necessary change the seal gasket 3 10 Cleaning fuel tank WARNING Keep away from sparks cigarettes flames or other sources o...

Page 52: ...es periodically Remove scales from the surfaces of the anodes Consult your dealer for replacement of external anodes CAUTION 3 12 Checking top cowling Do not paint anodes as this would render them ine...

Page 53: ...guidelines The symbol indicates the check ups which you may carry out by yourself The symbol indicates work to be carried out by your dealer Item Operations Initial Every 10 hours 1 month 50 hours 3 m...

Page 54: ...t Check Throttle link throttle cable Throttle pick up timing Check adjustment Water pump Check Engine oil Check replacement Oil filter Change Spark plug s Cleaning adjustment replacement Timing belt C...

Page 55: ...device CAUTION Do not use the tilt support lever or knob when trailing the boat The outboard motor could shake loose from the tilt support and fall WARNING Never get under the lower unit while it is...

Page 56: ...ng and storing it If storing or transporting the outboard motor on its side not upright put it on a cushion after draining the engine oil completely Do not place the outboard motor on its side before...

Page 57: ...fast idle for a few minutes in neutral position 8 Before turning off the engine quickly spray Fogging Oil into the carburetor or the fogging hole of the silencer cover if equipped 9 If Fogging Oil is...

Page 58: ...ION Do not perform this procedure while the engine is running The water pump may be damaged from overheat or serious damage can occur 1 After stopping the engine remove the water pipe connector from t...

Page 59: ...e pipe hang free during normal operation Water will leak out of the connector instead of cooling the engine which can cause serious overheating Be sure the connector is tightened securely on the pipe...

Page 60: ...down with the power trim and tilt because of a discharged battery or a failure with the power trim and tilt unit the engine can not be tilted manually 1 Loosen the manual valve screw by turning it cou...

Page 61: ...al Be sure no one is standing behind you when pulling the starter rope It could whip behind you and injure someone Do not install the starter mechanism or top cowling after engine is running Keep loos...

Page 62: ...leads for the warning indicator 4 Prepare the engine for starting For further information see section 2 5 5 Insert the knotted end of the emergency starter rope into the notch in the flywheel rotor an...

Page 63: ...bag WARNING Make sure to use the correct fuse The electric system will damage or fire could be caused if using the wrong fuse CAUTION If the new fuse is burnt again consult your dealer 5 5 Treatment...

Page 64: ...filter and fuel line Drain the engine oil completely 4 Fill the sump with fresh engine oil 5 Feed engine fogging oil or engine oil through the carburetor s and spark plug holes while starting the engi...

Page 65: ...d Have serviced by your dealer Spark plug s fouled or of incorrect type Inspect spark plug s Clean or replace with recommended type Spark plug cap s fitted incorrectly Check and re fit cap s Ignition...

Page 66: ...ks Tighten all loose connections Replace worn or broken wires Specified engine oil is not being used Check and replace oil as specified Thermostat is faulty or clogged Have serviced by your dealer Car...

Page 67: ...park plug s are fouled or incorrect type Inspect spark plug s Clean or replace with recommended type Fuel system is obstructed Check for pinched or kinked fuel line or other obstructions in fuel syste...

Page 68: ...nection is incorrect Connect correctly Specified spark plug s are not being used Check and replace spark plug s as specified Engine vibrates excessively Propeller is damaged Repair or replace propelle...

Page 69: ...W B B B R W R W P B P W Y R Y B G W L W R W B R G P Y G 1 Spark plug 2 Ignition coil 3 Enrich valve coil 4 Enrich valve charge coil 5 Impulse coil 6 Magneto coil 7 C D I unit 8 Oil pressure sensor 9...

Page 70: ...R 12 13 14 15 16 17 18 Br 19 12 Br Br Br W 1 Spark plug 2 Ignition coil 3 Enrich valve coil 4 Enrich valve charge coil 5 Impulse coil 6 Magneto coil 7 C D I unit 8 Oil pressure sensor 9 Signal light c...

Page 71: ...B Y B Y B Y G W P W P B P W P W Y R Y B Y B Y R B B P W B W Y G B B P W P W Y B Y R G B R Y R B W G W L W G W L W B B B R W R W P B P W Y R Y B G W L W R W B R G P Y G 13 R B G G G G B R B B B B 18 15...

Page 72: ...red white 5 Impulse coil 16 Start switch W white B R black red 6 Magneto coil 17 Neutral switch L blue Y G yellow green 7 C D I unit 18 Start motor Br brown 8 Oil pressure sensor 19 Battery B W black...

Page 73: ...16 Br 17 12 18 G P Br R B W Br W L R G P B 18 7 W 1 Spark plug 2 Ignition coil 3 Enrich valve coil 4 Enrich valve charge coil 5 Impulse coil 6 Magneto coil 7 C D I unit 8 Oil pressure sensor 9 Signal...

Page 74: ...1 DESCRIPTION SN Br G L Y R Y R R W B W Y B G Y R B r W R L W B Y W G R B r P L B W R G P B L B r R red Y R yellow red 4 Neutral switch Y yellow R W red white 3 Main switch L blue B black 2 Engine sto...

Page 75: ...P B P W P W Y R Y B Y B Y R B B P W B W Y G B B P W P W Y B Y R G B R Y R B W G W L W G W L W B B B R W R W P B P W Y R Y B G W L W R W B R G P Y G 13 R B G G G G B R B B B B 16 15 14 17 R R R R 12 13...

Page 76: ...ue white 5 Impulse coil 16 Start motor W white R W red white 6 Magneto coil 17 Battery L blue B R black red 7 C D I unit 18 10 pin plug Br brown Y G yellow green 8 Oil pressure sensor 19 Power Tilt Tr...

Page 77: ...4 Buzzer 5 Neutral switch R Red P Pink B Black G Green W White 1 2 3 4 5 6 Br Brown Y Yellow Lg Light green Sb Sky blue L Blue OFF ON START W B R UP FREE DOWN Sb R Lg Y Br 1 Power tilt trim switch 2 S...

Page 78: ...71 F40BW EFI...

Page 79: ...72 F40FW EFI...

Page 80: ...73 F40FW EFI remote control box...

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Parsun F30 BM, Owner'S Manual

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