Parr Instrument 4838 Operating Instructions Manual Download Page 15

4838 Reactor Controller

15

If the secondary temperature (PV) exceeds the alarm 
setpoint (SV), the alarm indicator on this display will 
illuminate and the High Limit breaker will trip, inter-
rupting power to the heater.

The High Temp Cut-Off Alarm setpoint may be ad-
justed by doing the following:

1.  Press the up or down arrow until the lower 

display shows the desired setpoint.  The lower 
display will blink, showing the value has not 
been set yet.

2.  Press the set button.  The lower display will stop 

blinking, showing the new value has been set.

This secondary temperature module does not con-
trol the heater.  It is used as an alarm only.
When ordering this option separately or installed in 
the  4838  Controller,  always  specify  the  reactor 
with which it will be used so that a thermocouple of 
the proper style and length can be furnished. 

External Heater Temperature Limit Control 

Module (ETLM)

TEMPERATURE

ETLM

This module should be considered in systems with 
large thermal lags or long dead times such as gas 
phase reactions or other systems where tempera-
ture control is diffi cult.  

This confi guration is similar to the High Tempera-
ture Cut Off Module (HTM), but the display will now 
turn off the heater if it exceeds a pre-set adjustable 

setpoint.   This non-latching setpoint will establish a 
maximum wall temperature, and combined with the 
main temperature control module will help suppress 
overshoot in diffi cult to control processes.

As an added safety feature, there is also a second-
ary alarm which will trip the High Limit Reset when 
breached.  This secondary alarm provides a redun-
dant high temperature safety cut-off which will shut 
down the reactor heater if an unusual malfunction 
should develop in the primary control system.  It is 
a completely independent safety backup system, 
operating in addition to the high limit control built 
into  each  temperature  controller.    It  has  its  own 
thermocouple, digital display and wiring, and can be 
preset to shut down the heater at any desired tem-
perature.

To set the primary (non-latching) temperature limit, 
press the up or down arrow on the display.  The set-
point value on the right will fl ash.  Press the set but-
ton to solidify this display and complete the change.  

If the heater temperature exceeds the ETLM setpoint 
(non-latching), the output to the heater will be inter-
rupted.  This will not trip the High Limit Reset, and 
when the heater temperature falls back below the 
primary setpoint, it will allow power to fl ow to the 
heater again.

To set the secondary (latching) temperature limit, 
press the circular arrow key three times.  The left-
hand display will read ALIH and the right-hand 
display will read the secondary temperature limit 
setpoint (usually 375 °C).  Press the up or down ar-
row on the display.  The setpoint value on the right 
will fl ash.  Press the set button to solidify this dis-
play and complete the change. 

When ordering this option separately or installed in 
the  4838  Controller,  always  specify  the  reactor 
with which it will be used so that a thermocouple of 
the proper style and length can be furnished.

Summary of Contents for 4838

Page 1: ...4838 Reactor Controller Operating Instruction Manual...

Page 2: ...ry Switches and Indicators 8 Protective Fuses and Relays 8 High Limit Reset 9 Access to the Controller Cabinet 9 Fuses 9 Instructions for the 4838 Reactor Controller Temperature Control Module 10 Comm...

Page 3: ...h of these controllers and describe the several optional control modules which can be added to these ex pandable units The users should study the instruc tions carefully before using any of these cont...

Page 4: ...4838 Controller There are no user serviceable parts inside the prod uct other than what is speci cally called out and discussed in this manual Advanced troubleshooting instructions beyond the scope of...

Page 5: ...l 4838 Controllers operate with aType J Iron Constantan thermocouple The total resistance of the thermo couple and the lead wires should not exceed 100 ohms If the resistance of the thermocouple circu...

Page 6: ...pera tion within the limits speci ed for that design But in order to preserve the validity of these de signs all temperature and pressure limits must be observed and no attempt should be made to incre...

Page 7: ...troller will not be affected by radiant heat Connections Labeled connections are provided on the rear panel of the controller Heating Only The heating output connector is to be used only with Company...

Page 8: ...When the light comes on the user must nd the source of the problem correct it and then manually reset the system using the high limit reset button on the front of the controller The Main Power Switch...

Page 9: ...imit setting This must be manually reset before heating can occur again On Model 4838 Controllers the high temperature limit is preset at the factory to 375 C for most sys tems On these controllers an...

Page 10: ...the value of the setpoint by adjust ing the heater output The setpoint may be adjusted by doing the following 1 Press the up or down arrow until the lower display shows the desired setpoint The lower...

Page 11: ...p and Soak The 4838 Controller has a programming feature which allows more exibility when compared to set point control Rather than controlling temperature to a single set point a ramp and soak progra...

Page 12: ...set key to solidify the change 11 Press set to return to the main screen Note that the lower display of the main screen has changed to show the program step Note The program will attempt to hold the...

Page 13: ...r knows the expected heat up time It is useful to keep this step 02 separate from step 01 so you can adjust step 01 to match the heat up time The time is zero making this a step function in stead of a...

Page 14: ...involving reactants corrosive to stainless steel the transducer body can be replaced with an isolator of special alloys which will keep the reactants away from the transducer Users should consult wit...

Page 15: ...As an added safety feature there is also a second ary alarm which will trip the High Limit Reset when breached This secondary alarm provides a redun dant high temperature safety cut off which will sh...

Page 16: ...The soft ware is located on the CD at software _ _ _ Com exe 6 Once copied to the PC open the _ _ _ Com exe le No installation is necessary 7 At the main _ _ _ Com program screen select protocol set P...

Page 17: ...se address 3 and an HTM ETLM will use ad dress 4 5 Click the Save button and save a REC le to an appropriate place on the PC When the chart is generated it will write to this le 6 When you return to t...

Page 18: ...Out1 read only Heater output If using a type J or type K thermocouple SP 0 If using an RTD SP 1 Press and hold down SET for 5 sec Operation Mode Select type value Comment InPt J Input type tPUn C Temp...

Page 19: ...ol mode ON OFF MANUAL PID and PID PROG S HC Heat Heat Cool control ALA1 2 Alarm operates when PV value is higher than SV Value ALH setting SALA OFF System alarm CoSH ON Communication write function th...

Page 20: ...nge tP L 0 Lower limit temperature range CTRL ON OFF Control mode ON OFF MANUAL PID and PID PROG S HC Heat Heat Cool control ALA1 6 Alarm operates when PV value is higher than AL1H value SALA OFF Syst...

Page 21: ...ontrol mode Select heating cooling control or dual loop output control Alarm 1 mode setting Alarm 2 mode setting Only available on PrimaryTemperature Controller Alarm 3 mode setting Only available on...

Page 22: ...function is enabled Lower limit alarm 1 This parameter is available only when ALA1 function is enabled Upper limit alarm 2 This parameter is available only when ALA2 function is enabled Lower limit a...

Page 23: ...control mode or Heating and Cooling control cycle Available in PID control mode Control cycle setting of 2nd output group Available in PID control and Dual Loop output control mode P value of 1st 2nd...

Page 24: ...tension wire type J 25 ft A470E6 Thermocouple extension wire type J 30 ft A470E9 Thermocouple extension wire type J 35 ft A470E10 Thermocouple extension wire type J 40 ft A472E4 Thermocouple type J 5...

Page 25: ...s 30 ft covered A1905E10 Pressure harness 35 ft covered A1905E11 Pressure harness 40 ft covered A1906EP02 Transducer 200 psi A1906EP05 Transducer 500 psi A1906EP10 Transducer 1000 psi A1906EP20 Transd...

Page 26: ...ft A470E10 Thermocouple extension wire 40 ft A472E Thermocouple type J 7 1 2 length A472E2 Thermocouple type J 9 1 2 length A472E3 Thermocouple type J 11 1 2 length A472E4 Thermocouple type J 5 1 2 le...

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