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WARNING: Failure or improper use of the Phastool

®

, including its hose, fittings, assemblies or related accessories 

can cause death, personal injury and property damage. Possible consequences of failure from improper selection or 
improper use of these products include but are not limited to:

•  Fittings thrown off at high speed.
•  High velocity fluid discharge.
•  Explosion or burning of the conveyed fluid.
•  Electrocution from high voltage electric power lines.
•  Contact with suddenly moving or falling objects that are controlled by the conveyed fluid.
•  Injections by high-pressure fluid discharge.
•  Dangerously whipping hose. Hose arresters have been installed to keep operators and job sites safe.
•  Contact with conveyed fluids that may be hot, cold, toxic or otherwise injurious.
•  Sparking or explosion caused by static electricity build up or other sources of electricity.
•  Injuries resulting from inhalation, ingestion or exposure to fluids.

BEFORE USING THESE PRODUCTS, IT IS IMPORTANT THAT YOU READ AND FOLLOW THE INSTRUCTIONS 
BELOW.

General Instructions

Scope

This safety guide provides instructions for selecting and using (including assembling, installing, and maintaining) 
these products. For convenience, the assembly tool including the hydraulic cylinder is called the “tool”. The assembly 
made with hose and crimped on connectors is called the “Hose Assembly”. All products commonly called “fittings” 
or “couplings” are called “connectors”. All jaw inserts are called “inserts”. All related accessories are called “Related 
Accessories”. The complete assembly tool including but not limited to connectors and hose assembly is called the 
“tool assembly”. The system used to generate the hydraulic power for the tool assembly is called “the pump”.

Fail-Safe

Hose Assemblies and related connectors can and do fail without warning for many reasons. Design all systems and 
equipment in a fail-safe mode, so that failure of the Hose Assembly or Connector will not endanger persons or property. 
Parker provides a hose guard to protect the operator against hose burst. The hose connections are connected to the 
tool and pump with the use of a protective sleeve to avoid hose fitting disconnection. Detailed information is given in 
the Tool Assembly Section of this document.

Distribution

Provide a copy of this safety guide to each person that is responsible for selecting or using any aspect of the tool 
assembly. Do not select or use the tool assembly without thoroughly reading and understanding this installation 
manual.

User Responsibility

Due to the wide variety of operating conditions and applications for the tool assembly, this safety guide does not 
analyze all technical parametres that must be considered when using the tool assembly. The user, through their own 
analysis and testing, is solely responsible for:
•  Assuring the requirements are met and the application presents no health or safety hazards.
•  Ensuring all appropriate health and safety warnings on the equipment are legible and not damaged / removed.
•  Assuring compliance with all applicable government and industry standards.

Additional Questions

Call the appropriate Parker technical service department if you have any questions or require any additional 
information. Call 1-800-CPARKER, or go to www.parker.com, for telephone numbers of the appropriate technical 
service department.

Safety and General Maintenance

Summary of Contents for Phastite PH-4-PS

Page 1: ...Phastite Tube Connectors Installation Manual BULLETIN 5909...

Page 2: ...ocument are hereby offered for sale by Parker Hannifin Corporation its subsidiaries or its authorized distributors Any Order accepted by Parker Hannifin will be subject to our terms and conditions of...

Page 3: ...the art machining centres and over 100 years of connector manufacturing has been utilised for accurate and consistent manufacturing of Phastite connectors Phastite is manufactured in Parker s facilit...

Page 4: ...E C D Bore Tube O D A B1 D1 C1 D2 C2 B2 E2 E1 Tube O D 1 Bore Tube O D 2 F nE D Tube O D Bore E D B C A F A F D A C D G E Tube O D Bore E F A F D C B E Tube O D Bore A G A F F A F Thread Male E D C A...

Page 5: ...ctors and hose assembly is called the tool assembly The system used to generate the hydraulic power for the tool assembly is called the pump Fail Safe Hose Assemblies and related connectors can and do...

Page 6: ...ever using hydraulic equipment personal protective equipment PPE including eye protection hard hat gloves and steel toe boots should be utilized DANGER Never set the pump system relief valve to a high...

Page 7: ...p or other means of safe transport Physical Damage WARNING Immediately replace worn or damaged parts with genuine Parker parts Phastite assembly equipment is manufactured from extreme service material...

Page 8: ...the tube with the highest pressure rating to which it can be attached and is presented in Tables 1 to 4 The pressure rating of the tube has been calculated in accordance with ASME B31 3 Chemical Plan...

Page 9: ...10 700 730 13 400 920 15 400 1060 10mm 3 800 260 4 600 310 5 900 400 7 300 500 8 300 570 9 200 630 12mm 3 100 210 3 800 260 4 800 330 5 900 400 6 700 460 7 500 510 16mm 2 300 150 2 800 190 3 500 240...

Page 10: ...2 2 3 5 4 4 5 Stainless Steel 316 ASTM A269 6mm 1 4 6 600 450 8 200 560 9 130 630 9 130 630 9 130 630 10mm 1 4 3 800 260 4 600 310 5 900 400 7 300 500 8 300 570 9 130 630 10mm 3 8 3 800 260 4 600 310...

Page 11: ...5 100 x 0 80 4 080 psi These factors are based on ASME B31 3 derating factors for ASTM A269 tubing They are derived from table A 1 basic allowable stresses in metals Note on selection The pressure rat...

Page 12: ...and argon cannot be sealed with damaged tubing Make certain not to drag tubing across any surfaces such as truck beds shelves or storage racks the floor and or ground of any plant construction site Th...

Page 13: ...Deburring the Tube End The burrs formed by either the tube cutter or hacksaw must be removed prior to assembly to prevent those burrs from eventually damaging the system O D burrs can prevent tubing f...

Page 14: ...ure 7 Phastool 3A Tube O D Length Inches mm Inches mm 1 4 6 2 52 64 3 8 10 2 56 65 1 2 12 x x 5 8 16 x x 3 4 20 x x 1 25 x x Table 7 Table 8 Phastool 3B Tube O D Length Inches mm Inches mm 1 4 6 3 35...

Page 15: ...the tubemarker around the tube enough pressure should be applied to create two visible lines The lines are easily visible once the tube has been removed from the tubemarker The tubemarker selected is...

Page 16: ...Tool PH 16BT INSERT SHAPES PHT 16 6A PH 8 PE 1 2 12mm Phastool 3B PHT 3B 8S PHT 3B 8A RED Tri Tool PH 16BT INSERT SHAPES PHT 16 8A PH 10 PE 5 8 16mm Phastool 3B PHT 3B 10S PHT 3B 10A YELLOW Tri Tool...

Page 17: ...PHT 16 12A BLUE PH 16 PT 1 25mm Tri Tool PH 16BT INSERT SHAPES PHT 16 16A GREEN Table 14 Figure 12 Part No Size Tool Fixed Jaw Moving Jaw Insert Colour Imperial Metric PH 4 PT 1 4 6mm Phastool 3A PHT...

Page 18: ...G A F F A F Thread Male Part No Size Tool Fixed Jaw Moving Jaw Insert Color Imperial Metric PH 4 PC 1 4 6mm Phastool 3A PHT 3A 4A PHT 3A 4A GREY Phastool 3B PHT 3B 4A PHT 3B 4A Tri Tool PHT 16 4B PHT...

Page 19: ...connector 3 Select the correct Phastool 4 Select the correct inserts 5 Select the pump type 6 Verify tube marking Figure 15 dimensions are in mm Tube Clearance Figure 16 A Minimum gap between Phastool...

Page 20: ...16mm connections For the intermediate sizes of Phastite a larger portable tool is available for ease of installation The portable tool Figure 17 is supplied complete with a 12 ft 4 metre hose and qui...

Page 21: ...d it can be used in any orientation however it is recommended that the supplied boot is used 1 Place and slide supplied boot onto the tool Figure 19 2 The boot has four mounting holes two on each side...

Page 22: ...the hose to the tool s hydraulic inlet using the quick connect 4 Check all system fittings and connections to be sure they are tight and leak free 5 Link the digital touch screen controller to the pum...

Page 23: ...onnections to be sure they are tight and leak free 7 Turn the mode wheel at the rear of the pump from CLOSE to OPEN Figure 32 and remove the mode wheel from the pump and Figure 33 the safety chain wil...

Page 24: ...of connector to be assembled 6 Ensure that the connector is abutted against the insert in the fixed jaw 7 BOTTOM OUT THE TUBING Place the tubing into the tool and ensure positive engagement of the tub...

Page 25: ...and there is metal to metal contact then a new connection new connector and new tubing is needed b Check for metal to metal contact visual If there is no metal to metal contact then a new connection...

Page 26: ...hastite connector is completely assembled 4 WATCH FOR METAL TO METAL CONTACT Metal to metal contact is achieved when the Phastite collar and body are touching Figure 44 5 Once the Phastite connector i...

Page 27: ...nders Selecting Inserts for the Tri Tool Installing Inserts on the Tri Tool 1 With the Tri Tool on a flat and stable work surface select the inserts needed each insert is colour coded and marked with...

Page 28: ...nnect NOTE Ensure that the quick links provided are fastened between the hose containment hoops and mounting bracket there are 2 quick links for each end of the hose Figure 51 3 Check all system fitti...

Page 29: ...5 6 If a termination connector is being installed insert and align the tube through the collar and sealing sleeve Please note that the marked tubing can also be inserted into the Phastite connector be...

Page 30: ...collar movement Ensure sealing sleeve cone is protected from damage Tighten the collar onto the connector until the collar abuts fully with the body Tighten the nut until metal to metal contact is ach...

Page 31: ...rs to hold the head of the top shaft while loosening the shaft nut Remove the nut from the top shaft Figure 62 2 The top shaft can now slide out of the tool Figure 63 3 There is now access to install...

Page 32: ...received HCT provides a record of chemical analysis with the raw material HCT relieves the user of Parker instrumentation fittings of any doubts It acts as an assurance for today and for tomorrow In a...

Page 33: ...41 42 Notes Notes...

Page 34: ......

Page 35: ...10 933 6450 parker greece parker com HK Hong Kong Tel 852 2428 8008 HU Hungary Budapest Tel 36 1 220 4155 parker hungary parker com IE Ireland Dublin Tel 353 0 1 466 6370 parker ireland parker com IN...

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