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Parker K-MT 10-95 Operating Instructions Manual Download Page 49

 

K-MT10-95_EN_02  

49 

Index 

A

 

Abbreviation 

Components ........................................................ 45 

Address, manufacturer .............................................. 7 

Adsorption, explanation ........................................... 18 

air ejection 

hazard.................................................................. 11 

Air ejection, sudden ................................................... 9 

B

 

Bolt connections ...................................................... 23 

Build no. ............................................................ 38, 52 

Bypass line

 .............................................................. 23 

C

 

Changing cycle mode 

explanation .......................................................... 32 

Check valves 

maintenance interval ........................................... 39 

Components ............................................................ 45 

Compressed air ................................................. 12, 18 

Compressor synchronisation 

option ................................................................... 20 

compressor synchronisation controller .................... 20 

Compressor synchronisation line 

installation ............................................................ 25 

Condensate trap 

maintenance interval ........................................... 39 

Connection lines ...................................................... 23 

Connector 

electrical .............................................................. 24 

Control 

dewpoint-sensing ................................................. 21 

Control cabinet ........................................................ 17 

Control system 

signalling contacts ............................................... 20 

Conversions............................................................... 9 

Cycle 

fixed ..................................................................... 21 

variable ................................................................ 21 

Cycle mode change 

explanation .......................................................... 32 

D

 

Danger notes 

Danger! .................................................................. 8 

Danger warning, maintenance ........................... 38, 40 

Date of manufacture .................................................. 4 

Dehumidification 

explanation .......................................................... 19 

Dew point sensor 

maintenance interval............................................ 39 

Dewpoint-sensing control ........................................ 21 

Digital display 

explanation .......................................................... 28 

Documentation, technical ........................................ 50 

Dongle 

use ....................................................................... 40 

Dryer 

maintenance interval............................................ 39 

drying agent 

service life ............................................................ 44 

Drying agent 

charging ............................................................... 21 

storage ................................................................. 16 

drying agents 

handling ............................................................... 10 

dust generation ........................................................ 10 

dust mask ................................................................ 10 

E

 

Ear protection .......................................................... 30 

electrical voltage, hazard ......................................... 11 

Example for installation............................................ 23 

Expansion, explanation ........................................... 19 

F

 

Fabrication no. ........................................................... 4 

Fixed cycle ............................................................... 21 

H

 

hazard areas ............................................................ 11 

I

 

Installation area ....................................................... 14 

Installation example ................................................. 23 

Installation site, requirements .................................. 14 

L

 

LEDs 

explanation .......................................................... 28 

lifting gear ................................................................ 13 

Limits, permissible ................................................... 30 

M

 

Machine damage, prevention .................................... 9 

Summary of Contents for K-MT 10-95

Page 1: ...Adsorption dryer K MT 10 95 Dokument ID DMN K MT10 95 R02 Operating instructions Revision 02 2016 EN Cod 398H272167...

Page 2: ......

Page 3: ...ovider stated below Lloyd s Register Quality Assurance GmbH identification number 0525 Am Sandtorkai 41 D 20457 Hamburg The assembly consists of pressure appliances according to the classification lis...

Page 4: ...K MT 20 GL 9 2 16 2 Art 4 3 Art 4 3 K MT 25 GL 11 2 16 2 Art 4 3 Art 4 3 K MT 35 GL 11 2 16 2 Art 4 3 Art 4 3 K MT 45 GL 12 2 16 6 I B D K MT 60 GL 13 2 16 6 I B D K MT 75 GL 13 2 16 6 I B D K MT 95 G...

Page 5: ...stated above to keep these appliance data up to date The above stated appliance data provide for a clear identification of the dryer and its components and significantly facilitate any service measur...

Page 6: ...17 Technical product description 18 Summary Drawing Standard Dryer 18 Function description 19 Available options 21 Installation 23 Preconditions for installation 23 Connect piping 24 Installing the el...

Page 7: ...Daily maintenance tasks 42 Maintenance work to be completed every 12 months 42 Notes on further maintenance work 45 Identify and eliminate faults 46 Summary of faults 46 Index 49 Annex with technical...

Page 8: ...erating instructions present Technical documentation see annex Circuit diagrams separate document Operating manual for installed filters separate document Notes on supplementary documents Supplementar...

Page 9: ...These danger notes with a grey background warn against personal injury and or danger to life and limb danger notes help you to avoid serious or life threatening situations for yourself and or third pa...

Page 10: ...ear protection equipment Hazard due to a sudden release of pressure Never remove any parts of the dryer or manipulate the same in any way for as long as the plant is still pressurised A sudden escape...

Page 11: ...st be taken up immediately There is a risk of skidding Disassembly and disposal Dispose all parts of the dryer the drying agent and all other operating materials in an environmentally safe way and in...

Page 12: ...ist personnel only Warning against overpressure The entire dryer is under pressure Before commencing any work the plant must be depressurised Warning against sudden air ejection When the vessels are d...

Page 13: ...er oil and solid matter constituents As standard the dryer is intended to be sited within a building and protected against the weather The dryer may be operated only in accordance with the data on the...

Page 14: ...e 17 Information on transportation packaging Depending on the type of transportation the dryer is delivered in different types of packaging All transportation types the apertures of the dryer are clos...

Page 15: ...specified in the technical data section of the annex The dryer should be installed with sufficient spacing at the top sides and rear in order to be able to carry out maintenance work and change the dr...

Page 16: ...thus damage it Remove the packaging of the dryer Attach suitable lifting gear to the transport lugs of the vessels see figure I Raise the dryer see figure II and remove the transportation pallet Place...

Page 17: ...alled compressed air outlet valve installed by the owner are both closed and that the dryer is depressurised Disconnect dryer from the compressed air system Disconnect the dryer from the electrical po...

Page 18: ...inlet Compressed air outlet Upstream filter Downstream filter On Off Switch Power supply connector Control cabinet Discharge point Muffler Check valve block Transport lugs Differential pressure gauge...

Page 19: ...en different operating modes Whilst in one vessel compressed air is de humidified adsorption in the other vessel the humid drying agent is prepared for another charge regeneration These two states whi...

Page 20: ...p phase After dehumidification the pressure in the regenerated hollow section vessel is built up to operating pressure so that the switchover from regeneration to adsorption can take place at operatin...

Page 21: ...on Compressor synchronisation helps reduce energy costs as the dryer can be operated independently of the compressor The compressor synchronisation controller is a higher level controller than the pre...

Page 22: ...n of the dryer to lower levels than the standard muffler can provide If installed the fine filter muffler replaces the original installed muffler Nozzle kit In the case that the operating pressure dev...

Page 23: ...d and maintained in a depressurised condition see also the installation example on page 24 All pipes couplings and connections must have the correct diameter and match the operating pressure Hazard ca...

Page 24: ...er to the compressed air system The following figure shows an installation example Compressed air system Item Component 1 Entry humid air 2 Compressed air inlet valve owner end 3 Upstream filter 4 Dry...

Page 25: ...Make the electrical supply cable to the dryer voltage free Secure the electrical supply cable to the dryer against switch on Undo bolt 1 on the connector and withdraw connector with seal from the swi...

Page 26: ...e control board see circuit diagram Note The compressor synchronisation controller is a higher level controller than the pressure dew point controller When both options are in place the compressor syn...

Page 27: ...p the following preconditions must have been met The pipe system is free from scales thread abrasions welding beads and other contaminations All shutdown valves of the compressed air inlet and outlet...

Page 28: ...iew of operating and control elements ON OFF switch The ON OFF switch 2 is located to the side of the switchbox and above the mains plug 1 see figure If it is set to 0 the power supply is disconnected...

Page 29: ...yer are indicated by means of 4 LEDs Vessel B1 Vessel B2 Regeneration 1 Regeneration 2 Adsorption 1 Adsorption 2 Depending on the operating phase the following LEDs might be on simultaneously Adsorpti...

Page 30: ...e 20 Upper measuring range limit exceeded 999 Dewpoint sensor defective sens Dewpoint sensor not powered Cable defective or disconnected Sensor defective or 999 LED Economy cycle 4 This LED is only re...

Page 31: ...and can injure your eyes or skin Always wear eye and ear protection therefore when you are in the vicinity of the dryer Hazard due to a sudden release of pressure Never remove any parts of the dryer o...

Page 32: ...r a change of drying agent the following intermediate step is meaningful In the case of a restart situation the following intermediate step can be skipped Operating the dryer for the first time or aft...

Page 33: ...t valve in a slightly open position until the compressed air system downstream of the dryer has filled up completely only then should the valve be opened fully Then the dryer has to be taken into oper...

Page 34: ...trol system remains on and the dryer is ready for the next switchover which is made as soon as the compressor is switched on Note The compressor synchronisation controller is a higher level controller...

Page 35: ...rrently measured dewpoint The range of display is 100 C 148 F to 20 C 68 F If the set dewpoint is exceeded the system automatically completes a switchover between the vessels The dewpoint at which a s...

Page 36: ...released to ambient pressure If the main valve is opened as the dryer is switched off there is a sudden pressure build up in the vessel This might result in damage to the drying agent and excessive ab...

Page 37: ...ting the ON OFF switch to position 0 Disconnect dryer from compressed air system Close the compressed air outlet valve installed by the owner If available open bypass line Depressurise dryer Depressur...

Page 38: ...le from the point at which it was interrupted Slowly open compressed air outlet valve Avoid a sudden drop in pressure in any circumstance If pressure drops too fast this may cause damage to the dryer...

Page 39: ...found on the type plate Carry out all maintenance work only when the plant has been shut down and depressurised Bolt connections must be undone with care Note ram pressure values Otherwise emerging m...

Page 40: ...ent Maintenance task to be carried Maintenance interval daily 12 months 24 months 48 months see page Complete dryer Carry out visual and function checks 42 Vessel pressure gauge Check dam pressure For...

Page 41: ...been reached After maintenance has been carried out you can use the dongle to reset the counter to 0 and delete the message from the display A dongle is enclosed with every service kit Each dongle ca...

Page 42: ...essure if the dryer functions correctly the respective pressure gauge indicates 0 bar Then there is no dam pressure If the dam pressure is greater than 0 3 bar Depressurise the dryer and shut it down...

Page 43: ...ryer and shut it down see page 37 Unscrew muffler as shown in the opposite figure Replace muffler and secure it Undo muffler Restart dryer see page 38 Replace the element in the fine filter muffler De...

Page 44: ...ufacturer well in advance for contact details see page 8 and order a new dewpoint sensor After receipt of the new pressure dewpoint sensor replace the sensor as follows Hold the box of the dewpoint se...

Page 45: ...e prescribed to be carried out at regular intervals by an independent supervisory office For an inspection of the pressure vessels the drying agent must be removed When inspecting the pressure vessels...

Page 46: ...cialist personnel or the manufacturer s service engineer Table of possible faults Fault Possible cause Remedy Spec personnel Service engineer Excessive dam pressure during regeneration Muffler or filt...

Page 47: ...Y4 cannot be closed properly audible humming sound or valve flapping Check supply voltage Check solenoid and diaphragm replace if necessary Main valve V1 V2 does not open Check main valve replace if n...

Page 48: ...or 999 Sensor not powered or cable or sensor defective Sensor sensor cable or sensor adapter defective Visual inspection check power supply 24 V to terminals 4 and 6 Replace defective component s SEr...

Page 49: ...Conversions 9 Cycle fixed 21 variable 21 Cycle mode change explanation 32 D Danger notes Danger 8 Danger warning maintenance 38 40 Date of manufacture 4 Dehumidification explanation 19 Dew point senso...

Page 50: ...rpressure hazard 11 P Packaging 13 Personnel qualification 9 40 Pressure build up explanation 19 sudden 31 Pressure Conditions 37 Pressure vessel 38 Programme sequence steps 55 Protection class 51 R R...

Page 51: ...51 Annex with technical documentation This annex comprises the following information and technical documentation Technical data Replacement and wear parts list Logic control diagram Flow diagram Dime...

Page 52: ...n C K MT 10 105 1 GL9XLD GL9ZLDH 16 50 K MT 15 145 1 GL9XLD GL9ZLDH 16 50 K MT 20 200 1 GL9XLD GL9ZLDH 16 50 K MT 25 255 1 1 2 GL11XLD GL11ZLDH 16 50 K MT 35 350 1 1 2 GL11XLD GL11ZLDH 16 50 K MT 45 4...

Page 53: ...T 20 115V 230V SKK10 K20 D2 12 Reset module muffler filter elements pilot valves K MT 25 115V 230V SKK25 D2 12 Reset module muffler filter elements pilot valves K MT 35 115V 230V SKK35 D2 12 Reset mod...

Page 54: ...K MT 60 to K MT 75 115V SKK60 K75 D2 24 115 Reset module muffler filter elements inlet expansion and check valves solenoid 230V SKK60 K75 D2 24 K MT 95 115V SKK95 D2 24 115 Reset module muffler filte...

Page 55: ...diagram Pos Designation 1 Upstream filter 2 Dust sieve 3 Solenoid valve block V1 V4 4 Muffler 5 Control system 6 Regeneration gas orifice plate 7 Check valve block V5 V6 8 Downstream filter Options 9...

Page 56: ...56 K MT10 95_EN_02 Logic control diagram Adsorption in B1 and regeneration in B2...

Page 57: ...K MT10 95_EN_02 57 Regeneration in B1 and adsorption in B2...

Page 58: ...58 K MT10 95_EN_02 Dimensional drawing K MT 10 K MT 15...

Page 59: ...400 60 1320 1320 142 K MT 20 G 1 670 630 1530 490 400 60 1160 1160 143 K MT 25 G 1 670 630 1760 530 400 60 1320 1320 173 K MT 35 G 1 830 790 1810 585 400 60 1320 1320 210 K MT 45 G 1 860 820 1820 605...

Page 60: ...60 K MT10 95_EN_02...

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