Parker H2PEMPD-510 Installation, Operation And Maintenance Manual Download | Manualshive

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Bulletin TI-H2PEMPD-D

Installation, Operation and Maintenance Manual

Hydrogen Gas Generator H2 PEMPD series

2

1-800-343-4048

www.parker.com/balston

1.1 Markings and Symbols

The following markings and international symbols are used on the equipment or within this manual:

Table 1

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Summary of Contents for H2PEMPD-510

Page 1: ...enance Manual Hydrogen Gas Generator H2PEMPD Series www parker com fns balstonlabgenerators 1 1 800 343 4048 Parker Hydrogen Gas Generator Installation Operation and Maintenance Manual Models H2PEMPD...

Page 2: ...warranty period of 1 year from the date of shipment WARNING The H2PEMPD 1300 hydrogen generator operating at full flow will consume the entire water reservoir volume in approximately 60 hours If the...

Page 3: ...ision of a replacement part provided that the equipment has been used strictly in accordance with the instructions provided with each item of equipment and has been stored installed commissioned opera...

Page 4: ...y generators fitted with Auto Water Fill 9 3 3 Options Board Accessory 9 3 3 1 Fitting the Options Board 9 3 3 2 Wiring the Options Board 10 3 4 Starting up the Generator 11 4 Operating the equipment...

Page 5: ...and naked flames With the exception of oxygen any gas can cause asphyxiation in high enough concentrations In most scenarios however because hydrogen rises and disperses so rapidly it is unlikely to...

Page 6: ...ration and Maintenance Manual Hydrogen Gas Generator H2 PEMPD series 2 1 800 343 4048 www parker com balston 1 1 Markings and Symbols The following markings and international symbols are used on the e...

Page 7: ...l environments and is nonhazardous for transportation purposes In order to guarantee the optimum efficiency of the PEM cell this generator must be installed and running within three months of dispatch...

Page 8: ...Category Maximum Altitude Noise Supply Voltage Range Frequency Fuse 4 Environmental Data Ambient Temperature Relative Humidity IP Rating Deionized ASTM II 1M 1 S Filtered to 100 m 1 45 0 1 1000 68 20...

Page 9: ...Note The storage area should be secure and the environmental conditions should fall within those specified in the technical specification If the generator is stored in an area where the environmental...

Page 10: ...in 2 Options board connection port 9 Fused IEC 320 inlet socket and ON OFF switch 3 O2 vent 250ml min 10 Water bottle spillage drain 4 Excess H2 vent 1 ml min 11 Environmental filter 5 Water bottle ve...

Page 11: ...an displace oxygen thereby creating an asphyxiation hazard Always ensure that the equipment is operated in a well ventilated area 2 4 4 Water Supply Requirements Generators fitted with an automatic wa...

Page 12: ...e procedures 3 1 Recommended system layout Figure 3 Table 6 Note For applications that require multiple generators please contact your local Parker Hannifin office 3 1 1 Installation Kit Kit Number De...

Page 13: ...ist When routing the tubes ensure that they are adequately supported to prevent damage and leaks in the system All components used within the system must be rated to at least the maximum operating pre...

Page 14: ...with Auto Water Fill The optional water fill allows the generator s water bottle to be gravity fed from a suitable deionized water supply When the water level falls below the mid point the water bott...

Page 15: ...to an external stop circuit Press to reset the generator JP4 Alarm Output The alarm output is designed for remote alarm indication When an error occurs on the generator the output switching circuit i...

Page 16: ...completion the generator will warm up and the display will show Initializing Once warm up is complete the unit will revert to the default menu as shown in figure 10 Note Upon first use the generator...

Page 17: ...is happen restart the generator The internal pressure ACT pressure of the generator will build up to the required operating pressure SET pressure Once the required pressure is reached the outlet valve...

Page 18: ...essure of the generator LOAD X Indicates the status of the generator outlet valve X Outlet is closed Outlet is open 100 The shaded blocks indicate the rate of hydrogen production Each block represents...

Page 19: ...drops to four the Change Water error message will be displayed the water bottle indicator will flash yellow and an intermittent alarm will sound Hydrogen will continue to be delivered to the applicat...

Page 20: ...in liters Figure 15 4 3 6 Error Log The Error Log menu allows the user to access the 10 most recent error messages To access the errors press and hold The menu will display the most recent error messa...

Page 21: ...uidance When the faults are rectified switch the generator off at the mains switch Press and hold At the same time reapply the power to the generator When the generator has powered up press again The...

Page 22: ...on the equipment 5 1 1 Service Intervals Table 11 Component Daily 6 months 4000 Hrs 24 Months 16000 Hrs Generator Generator Generator Generator Generator Generator Generator Generator Service 6 month...

Page 23: ...able 12 5 2 2 Recommended Service B Required every 16000Hrs 24 months Table 13 Description Kit No Contents 1 Deionizer cartridge 2 100 micron water filter 3 Environmental filters x2 4 Filter replaceme...

Page 24: ...cap Wearing disposable gloves remove the deionizer cartridge figure 18 item 1 and discard Extract the 100 micron water filter figure 18 item 2 using the H2 filter replacement tool figure 18 item 4 Pu...

Page 25: ...re 22 Remove the outer heater box being careful of the internal tubing connection Slide the top rear cover off and store the panel safely as shown in figure 22 With the Environmental filters still rem...

Page 26: ...ered to 100 m within this generator will damage and reduce the life time of the hydrogen cell Remove the top front cover and the water bottle cap Fill the water bottle using fresh deionized water to a...

Page 27: ...rain and refill with Deionized ASTM II 1M 1 S filtered to 100 m Cell voltage HIGH Off Reset or hard reset Contact tech support for cell or PSU replacement if the problem persists Cell voltage LOW Off...

Page 28: ...out of date On Calibrate conductivity sensor Software timeout Off Reset contact tech support Pump fault no cell water circulation Off Check replace pump or connection Power supply fan not rotating Of...

Page 29: ...eater Purifier temp HIGH Off Reset check connector Replace heater Purifier temp LOW Off Reset check connector Replace heater Service time On Perform service Use applicable kit O2 vent is blocked Off S...

Page 30: ...482 6296 www parker com pag dhFNS_TSG parker com Parker Hannifin Corporation Filtration and Separation Division 242 Neck Road Haverhill MA 01835 Tel 978 858 0505 Fax 978 478 2501 www parker com balsto...

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