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Parker Daedal 412T01LXR, Product Manual


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412LXR Series Product Manual  

 

 

 

 

3 

412LXR Series Product Manual 

 

Table of Contents 

 

REVISION NOTES........................................................................................................................................................................ 4

 

CHAPTER 1 - INTRODUCTION ................................................................................................................................................... 5

 

P

RODUCT 

D

ESCRIPTION

................................................................................................................................................................ 5

 

U

NPACKING

................................................................................................................................................................................. 5

 

R

ETURN 

I

NFORMATION

.................................................................................................................................................................. 6

 

R

EPAIR 

I

NFORMATION

................................................................................................................................................................... 6

 

W

ARNINGS AND 

P

RECAUTIONS

...................................................................................................................................................... 6

 

S

PECIFICATION 

C

ONDITIONS AND 

C

ONVERSIONS

............................................................................................................................. 7

 

A

SSEMBLY 

D

IAGRAMS

.................................................................................................................................................................. 8

 

CHAPTER 2 - 412LXR SERIES TABLE SPECIFICATIONS........................................................................................................ 9

 

O

RDER 

N

UMBER 

N

OMENCLATURE

................................................................................................................................................. 9

 

D

IMENSIONAL 

D

RAWINGS

.............................................................................................................................................................. 9

 

D

IMENSIONAL 

D

RAWINGS

............................................................................................................................................................ 10

 

412LXR

 

S

ERIES 

T

ECHNICAL 

D

ATA

.............................................................................................................................................. 16

 

412LXR

 

S

ERIES 

T

ECHNICAL 

D

ATA

.............................................................................................................................................. 16

 

Force/Speed Charts ........................................................................................................................................................................................... 16

 

Clean Room Preparation ................................................................................................................................................................................... 16

 

E

LECTRICAL 

S

PECIFICATIONS

...................................................................................................................................................... 17

 

E

LECTRICAL 

S

PECIFICATIONS

...................................................................................................................................................... 17

 

C

ABLING AND 

W

IRING 

D

IAGRAMS

................................................................................................................................................. 20

 

Connector Pin Out and Extension Cable Wire Color Codes ............................................................................................................................ 20

 

CHAPTER 3 - HOW TO USE THE 412LXR ............................................................................................................................... 24

 

M

OUNTING 

S

URFACE 

R

EQUIREMENTS

.......................................................................................................................................... 24

 

M

OUNTING 

M

ETHODS

................................................................................................................................................................. 24

 

S

IDE AND 

I

NVERTED 

M

OUNTING 

C

ONCERNS

.................................................................................................................................. 25

 

S

ETTING 

T

RAVEL 

L

IMIT 

S

ENSORS

................................................................................................................................................ 25

 

S

ETTING 

H

OME 

S

ENSOR

............................................................................................................................................................. 25

 

S

ETTING 

H

OME 

S

ENSOR

............................................................................................................................................................. 26

 

Z

 

C

HANNEL 

P

OSITION 

R

EFERENCE

.............................................................................................................................................. 26

 

G

ROUNDING 

/

 

S

HIELDING

............................................................................................................................................................ 26

 

C

ABLING

................................................................................................................................................................................... 27

 

CHAPTER 4 - PERFORMANCE................................................................................................................................................. 28

 

A

CCELERATION 

L

IMITS

................................................................................................................................................................ 28

 

S

PEED 

L

IMITS

............................................................................................................................................................................ 29

 

E

NCODER 

A

CCURACY AND 

S

LOPE 

C

ORRECTION

............................................................................................................................ 29

 

T

HERMAL 

E

FFECTS ON 

A

CCURACY

............................................................................................................................................... 31

 

T

HERMAL 

E

FFECTS ON 

R

EPEATABILITY

......................................................................................................................................... 32

 

C

AUSES OF 

T

EMPERATURE 

I

NCREASES

........................................................................................................................................ 32

 

C

OMPENSATING FOR 

T

HERMAL 

E

FFECTS

...................................................................................................................................... 33

 

CHAPTER 5 - CONNECTING THE DRIVE / AMPLIFIER .......................................................................................................... 34

 

D

RIVE 

/

 

A

MPLIFIER CONNECTION

.................................................................................................................................................. 34

 

CHAPTER 6 - MAINTENANCE AND LUBRICATION ................................................................................................................ 37

 

I

NTERNAL 

A

CCESS 

P

ROCEDURE

.................................................................................................................................................. 37

 

S

QUARE 

R

AIL 

B

EARING 

L

UBRICATION

........................................................................................................................................... 40

 

C

ABLE 

M

ANAGEMENT 

M

ODULE 

R

EPLACEMENT

.............................................................................................................................. 40

 

APPENDIX A – UNDERSTANDING LINEAR MOTORS ............................................................................................................ 43

 

T

HE 

L

INEAR 

M

OTOR 

C

ONCEPT

.................................................................................................................................................... 43

 

L

INEAR 

M

OTOR 

B

ENEFITS

........................................................................................................................................................... 43

 

S

LOTLESS 

L

INEAR 

M

OTOR 

D

ESIGN

.............................................................................................................................................. 43

 

A

DVANTAGES

/D

ISADVANTAGES OF 

S

LOTLESS 

L

INEAR 

M

OTORS

...................................................................................................... 44

 

APPENDIX B - INTERNAL PROTECTION................................................................................................................................. 45

 

INDEX ......................................................................................................................................................................................... 47

 

Summary of Contents for Daedal 412T01LXR

Page 1: ...Manual No 100 5322 01 Rev 3 412LXR Series Product Manual Effective October 1 2009 Supersedes February 23 2007 Electromechanical Positioning Systems Automation Daedal...

Page 2: ...or used for any purpose not expressly authorized by the owner thereof Since Parker Hannifin Corporation Daedal Division constantly strives to improve all of its products we reserve the right to chang...

Page 3: ...SURFACE REQUIREMENTS 24 MOUNTING METHODS 24 SIDE AND INVERTED MOUNTING CONCERNS 25 SETTING TRAVEL LIMIT SENSORS 25 SETTING HOME SENSOR 25 SETTING HOME SENSOR 26 Z CHANNEL POSITION REFERENCE 26 GROUNDI...

Page 4: ...uct Manual Revision Notes 4 Revision Notes Rev 2 Effective February 23 2007 Updated grease information to Shell Alvania RL2 was Daedal Grease type 1 Rev 3 Effective October 1 2009 Added Aries and Comp...

Page 5: ...wing guidelines for handling and mounting of your new positioner DO NOT allow the positioner to drop onto the mounting surface Dropping the positioner can generate impact loads that may result in flat...

Page 6: ...too HOT to handle Electrical Shock DO NOT take apart or touch any internal components of the positioner while unit is plugged into an electrical outlet SHUT OFF power before replacing components to a...

Page 7: ...ation except motion of a standard unit before failure is 5 40 Degrees C Specifications are Mounting Surface Dependent Catalog specifications are obtained and measured when the positioner is fully supp...

Page 8: ...d See Holes C Spaces 100 0 D See Notes C Spaces 100 0 D See Notes 64 8 2 55 A 2 300 0 11 81 285 0 11 22 313 0 12 32 Ctr d 335 0 13 19 Ctr d 12 3 0 48 100 0 3 94 30 0 1 18 6 8 0 27 106 0 4 17 16 9 0 67...

Page 9: ...412LXR Series Product Manual Chapter 2 412LXR Series Table Specifications 9 Chapter 2 412LXR Series Table Specifications Order Number Nomenclature...

Page 10: ...412LXR Series Product Manual Chapter 2 412LXR Series Table Specifications 10 Dimensional Drawings...

Page 11: ...0 um 1 0 um 2 0 um 10 0 um Maximum Force Peak 1000 N 225 lb Maximum Force Continuous 355 N 80 lb Carriage Weight 12 3 kg Travel Dependent Specifications Accuracy Positional Travel mm 0 1 0 5 1 0 reso...

Page 12: ...arts are used to establish the table life relative to the applied loads Table Load Chart The Table Load chart is intended to provide a rough cut evaluation life load characteristics of the carriage su...

Page 13: ...in conjunction with the corresponding formulas on the following pages to establish the life load for each bearing 4 per table Several dimensions and the load geometry are required for these computatio...

Page 14: ...412LXR Series Product Manual Chapter 2 412LXR Series Table Specifications 14...

Page 15: ...mm d2 192 mm d3 50 mm da 43 mm d4 da db 173 6 67 2 2 4 4 3 d d L P P compression Kgf 0 37 2 4 1 3 3 1 d d L L P P s s side load Kgf 5 0 2 4 1 3 4 2 d d L L P P s s side load Kgf The normal and side f...

Page 16: ...d in Daedal s vertical laminar flow work station which utilizes ULPA filters to produce an environment having a cleanliness of class 1 prior to testing Tables were tested in a variety of orientations...

Page 17: ...rriage 12 3 Kg Rated Winding Temp 125 C watt Winding Class H 1 25o C ambient 90o C Winding Temperature 2 Measured with a 0 70 mm gap 3 Measured Line to Line 10 4 Value is measured peak of sine 5 30 Li...

Page 18: ...llector Current Sinking 20 mA Max Gemini Drive Specifications Description Specification Drive Input Power Voltage Phase Frequency 24V Keep Alive Optional 96 265 VAC 1 50 60 Hz 24 VDC 20 Drive Output P...

Page 19: ...85 VAC Shutdown fault at 131o F 55o C Standards UL cUL CE LVD CE EMC Limit and Home Sensor Specifications Description Specification Input Power 5 to 24 VDC 60 mA Output Output form is selectable with...

Page 20: ...5 VDC Hall 11 13 12 5 4 9 10 9 Hall 2 Hall 3 Temp Hall 1 9 8 5 4 Positive Limit 2 1 6 7 6 4 5 3 Ch Z Ch Z Ch B Ch B Ch A 1 2 Ch A 5 VDC Enc Ground Home D E C 7 6 2 1 Limit Home 5 Pin Connector Negativ...

Page 21: ...Brown 7 Ground Enc Black 8 5 VDC Hall White Blue 9 Hall 1 White Brown 10 Hall 2 White Orange 11 Hall 3 White Violet 12 Temp Yellow Orange 13 Temp Yellow Orange 14 Ground Hall White Green 15 Extension...

Page 22: ...E Z ORANGE Z BROWN TEMP YELLOW ORANGE TEMP YELLOW ORANGE 5 HALL WHITE BLUE GROUND WHITE GREEN HALL 1 WHITE BROWN HALL 2 WHITE ORANGE HALL 3 WHITE VIOLET SHIELD GREEN YELLOW OEM Gemini Encoder Connecto...

Page 23: ...E BROWN 9 TEMP YELLOW ORANGE 10 B BLUE 11 B GREEN 12 HALL 2 WHITE ORANGE 13 HALL 3 WHITE VIOLET 14 SHIELD SHIELD SHIELD CASE GROUND WHITE GREEN JUMPED TO 3 5 HALL WHITE BLUE JUMPED TO 5 OEM Compax3 En...

Page 24: ...rface can be shimmed to comply with these requirements If mounting conditions require that the table base is overhung table specifications will not be met over that portion of the table Additionally i...

Page 25: ...wn from your application requirements Velocity limits should be set in your program or in your amplifier to cause a fault if the speed exceeds this value The maximum deceleration is a factor of load a...

Page 26: ...to be toward the positive end of the table See Chapter 2 Dimensional Drawing for positive direction definition The repeatability of the Z channel is equal to 2 resolution counts of the encoder except...

Page 27: ...Replacement for replacement P N s and a detailed procedure of the replacement process Un harnessed OEM Cable System This option provides high flex round cables directly from the carriage This option i...

Page 28: ...ing factor unless loading is significantly cantilevered causing high moment loads during accelerations Chapter 2 412LXR Series Technical Data to determine bearing load life for your application Availa...

Page 29: ...increases Chapter 2 412LXR Series Technical Data Encoder Accuracy and Slope Correction Encoder Accuracy The 412LXR Series makes use of an optical linear tape encoder for positional feedback This devi...

Page 30: ...ETE SLCORR PROGRAM DEF SLCORR DEFINE SLCORR PROGRAM VAR2 VAR1 1000 0 085 VAR2 EQUALS DESIRED DISTANCE IN METERS TIMES THE SLOPE FACTOR mm meter Step 3 VAR3 VAR1 VAR2 SUBTRACT SLOPE ERROR FROM DESIRED...

Page 31: ...mm Accuracy microns Travel mm Accuracy microns 150 8 1200 39 250 12 1500 44 350 16 1750 46 650 26 2000 50 800 31 2500 50 1000 35 3000 50 Thermal Effects on Accuracy All specifications for the 412LXR a...

Page 32: ...is the air temperature that surrounds the 412LXR Application or Environment Sources These are mounting surfaces or other items which produce a thermal change that effect the temperature of the 412LXR...

Page 33: ...s case the system must be exercised through its normal operating cycle The temperature of the base should be measured and recorded from the beginning cold until the base becomes thermally stable This...

Page 34: ...s are shown for the A4 drive only and the A5 drive controller options With an Aries or Gemini GV Drive and a 6K controller 412LXR Aries or Gemini GV Drive 6K Controller Feedback cable Motor power cabl...

Page 35: ...on Wire Color Pin Encoder Wires Ch A White 5 Ch A Yellow 6 Ch B Green 7 Ch B Blue 8 Ch Z Orange 9 Ch Z Brown 10 Ground Black 3 4 5 VDC Red 1 2 Shield Green Yellow Shield Cover Hall Signal Wires Hall G...

Page 36: ...even pins are connected to logic ground Function Wire Color LXR Pin 5 to 24VDC Red A Limit Blue B Limit Orange C Home Green D Ground Black E LXR Limit Home Cable P N 006 1742 0X VM25 Module Color sch...

Page 37: ...s Procedure The following procedure outlines the steps required to access the interior of the positioner Remove carriage end caps by removing eight 8 M6 Socket Head Cap Screws 4pc carriage side Pull c...

Page 38: ...ocket Head Cap Screws 2pc clamp Carefully pull the strip seal through the carriage Caution The strip seal ends are VERY SHARP Carefully lift one end of the top cover so that it clears the edge of the...

Page 39: ...tightening screws on the side with the encoder tape scale If the tape is damaged the linear encoder will not function properly and the table may run away Reassemble positioner by reversing steps Note...

Page 40: ...n chips etc and replenish according to inspection results Lubricant Application Locate the two grease fittings on the side of the carriage Apply one pump of grease into each fitting Move the carriage...

Page 41: ...void bending the connectors Disconnect all of the cables attached to the transport module and locate the four 4 M2 Button Head Screws at the corners of the cover plate Remove the screws and gently pul...

Page 42: ...ff taking care to pull straight off to avoid bending the connectors Remove the four 4 M2 Button Head Screws that attach the connector housing top to its base Locate the limit home wire connection and...

Page 43: ...or increasing the stiffness is simply a matter of gain and current Thus the spring rate of a linear motor driven system can be many times that of a ball screw driven device However it must be noted th...

Page 44: ...r fatigue failures Light Weight Forcer Because of its aluminum body construction the slotless linear motor forcer weight is approximately 2 3 that of an equivalent iron core linear motor Thus resultin...

Page 45: ...objects of 12 5 mm diameter and larger 3 Protection against access to hazardous parts with a tool and protection against solid foreign objects of 2 5 mm diameter and larger Second Number The second n...

Page 46: ...as follows Using the supplied aluminum foil disks cover all counter bored base mounting holes that are not covered by your mounting surface The disks should be installed from the outside of the unit D...

Page 47: ...fect 27 35 44 Signal Wires 35 Specifications 18 Home Sensor Connections 23 Setting 26 Specifications 19 Home Switch 9 Horizontal Translation 15 Ingress Protection Rating 45 Internal Access Procedure 3...

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