Parker 252 Series Owner'S Manual Download

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Parker Hannifin Corporation

Chelsea Products Division

Olive Branch, MS 38654 USA

III

Bulletin HY25-1806-M1/US

Table of Contents

Owner’s Manual
252 Series

General Information

Foreword

................................................................................................................................................ 1

Safety Information

............................................................................................................................... 1-3

Chelsea PTO Safety Label Instructions

................................................................................................. 3

Pump Support Requirements

................................................................................................................ 4

Function of Auxiliary Power Shafts

........................................................................................................ 5

Spicer

Universal Joint Engineering Data

.............................................................................................. 6

Allison Installation

Pre-Pump Installation

............................................................................................................................. 8

PTO Installation

GM 3600 Chassis

........................................................................................................................... 9-13

Allison 1000, 2000/2500

............................................................................................................... 14-16

Installation Sketches

Allison Transmission 1000, 2000/2500 (12V) w/out Speed Limiter (Sk-456 Rev D)

.......................... 17

Dodge/Sterling/Ram Installation

Dodge/Sterling Overview (MY2010 & Prior)

........................................................................................ 20

RAM Overview (MY2011 & MY2012)

............................................................................................. 21-22

RAM Overview (MY2013 & Later)

................................................................................................... 23-25

Pre Installation Overview

................................................................................................................ 26-27

Heavy Duty PTO Installation Instructions

........................................................................................ 28-29

Chassis Cab Wiring Reference (MY2011 & Later)

............................................................................... 30

Installation Sketches

Dodge/AISIN MY2007 - MY2010 (AS68RC) Transmission Shift Option D (SK-455 Rev B)

................ 31

Wiring Charts (MY2007 - MY2010)

...................................................................................................... 32

AISIN (AS69RC/AS66RC) MY2011 & Later Transmission w/o EOC Shift Option R (SK-495)

............ 33

RAM/AISIN (AS69RC) MY2013 & Later Transmission w/o EOC Shift Option R (SK-567)

.................. 34

Wiring Installation Instructions (MY2011 and Later)

....................................................................... 35-36

PTO Maintenance

................................................................................................................................... 37

Offer of Sale

.................................................................................................................................................... 39

Summary of Contents for 252 Series

Page 1: ...Power Take Offs Owner s Manual 252 Series Effective HY25 1806 M1 US June 2019 Supersedes HY25 1806 M1 US February 2019...

Page 2: ...and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or authorized distributors provide component or system opt...

Page 3: ...mission 1000 2000 2500 12V w out Speed Limiter Sk 456 Rev D 17 Dodge Sterling Ram Installation Dodge Sterling Overview MY2010 Prior 20 RAM Overview MY2011 MY2012 21 22 RAM Overview MY2013 Later 23 25...

Page 4: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA IV...

Page 5: ...ions Always follow proper procedures and use proper tools and safety equipment Be sure to receive proper training Never work alone while under a vehicle or while repairing or maintaining equipment Alw...

Page 6: ...Power Take Off or driven equipment Exposed rotating driveshafts must be guarded Guarding Auxiliary Driveshafts WARNING We strongly recommend that a Power Take Off and a directly mounted pump be used t...

Page 7: ...ducts Division 8225 Hacks Cross Road Olive Branch MS 38654 Customer Service 662 895 1011 This symbol warns of possible personal injury Part 379275 Part 379915 Part 379274 Part 379276 379276 A WARNING...

Page 8: ...t bracket PTO warranty will be void if a pump bracket is not used when one of the following conditions are present 1 The combined weight of pump fittings and hose exceed 40 pounds 18 14 kg 2 The combi...

Page 9: ...ortant in an auxiliary power shaft application In many cases the longevity of a joint is dependent on the operating angles See chart below This information is limited to 1000 through 1310 Series appli...

Page 10: ...500 1000 1500 2000 2500 1 750 x 065 W 117 82 67 58 52 1 250 x 095 S 91 64 52 45 40 2 500 x 083 W 122 87 70 62 55 3 000 x 083 W 85 76 Solid Shaft Diameter 750 60 42 35 30 27 812 62 44 36 31 28 875 65 4...

Page 11: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 7 ALLISON...

Page 12: ...ff it will come with a Pump Installation Kit 329296 4X This kit will include two bolts 378431 11 for mounting the pump to the PTO and a small packet of anti fretting grease 379688 3 Before installing...

Page 13: ...t 2 Disconnect the connection for the oxygen sensor or remove the oxygen sensor from the exhaust pipe Fig 2 Next remove the three 3 bolts that secure the exhaust pipe to the exhaust pipe header A in F...

Page 14: ...s ft 23 05 25 76 Nm CAUTION Over tightening of studs may damage stud and or transmission threads 5 Place the gasket 35 P 41 provided with the PTO over the studs Fig 7 Only one gasket is required becau...

Page 15: ...the filter and install the 90 O Ring fitting 379486 Fig 10 WARNING Oil may be hot Use extreme caution to ensure that you do not accidentally come in contact with hot oil 9 Attach the hydraulic hose t...

Page 16: ...mmed GM UI Upfitter Integration Bulletin 80 is recommended to assist installers and end users in understanding the PTO system on these trucks www gmupfitter com 10 Reattach the OE supplied transmissio...

Page 17: ...pipes at this time Torque the rear flange bolts to 30 lbs ft 40 Nm and the exhaust manifold pipe nuts to 39 lbs ft 50 Nm Fig 16 15 Reattach the oxygen sensor at this time also If the oxygen sensor wa...

Page 18: ...e on the aperture pad this is for the cap screw See Fig 19 for proper placement of studs Tighten studs securely and torque to 17 19 lbs ft 23 25 Nm CAUTION Over tightening of studs may damage stud and...

Page 19: ...O Ring fitting 379486 Fig 23 WARNING Oil may be hot Use extreme caution to ensure that you do not accidentally come in contact with hot oil 7 Attach the hydraulic hose to the transmission main pressur...

Page 20: ...implify the interface for the body builder In order for the customer to utilize the full capabil ity of the PTO transmission Chelsea has designed a wiring harness that must be used between the GM PTO...

Page 21: ...on Code For assistance contact your local Allison representative or contact Allison Technical Assistance at 1 800 252 5283 6 Battery 379900 Fuse Holder Assy w 10 Amp Fuse 379257 Instant Electric Conne...

Page 22: ...Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 18...

Page 23: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 19 DODGE RAM...

Page 24: ...on and return to standard vehicle operation simply turn the up fitter provided on off switch to the off position To operate the PTO via a remote switch the customer must make sure the above conditions...

Page 25: ...he Parking Brake must be Set and the service brake must be released and functional To operate the PTO in this mode the vehicle must meet the following conditions Be in park position vehicles equipped...

Page 26: ...sition Remote Stationary mode This feature interacts with the transmission to utilize an auxiliary shaft to drive equipment Activated by a switch outside of the cab this feature operates only when the...

Page 27: ...creen in the center of the cluster Stationary PTO is available only when the vehicle is stationary When the truck is equipped with an automatic transmission it must be in Park and the service brake mu...

Page 28: ...the PTO on off switch At this point the customer may place the vehicle in a forward or reverse gear and have PTO operation The PTO will also function in park and neutral but without an increase in idl...

Page 29: ...atic transmission Upfitter provided on off switch has been activated Parking brake applied if feature is enabled vehicles equipped with manual transmission Clutch not depressed clutch interlock switch...

Page 30: ...all Dodge work trucks See Dodge upfitter web site for any changes to this installation information 1 Unbolt the seat and move it to the rear of the cabin Fig 28 2 Remove the sill guards rocker panel c...

Page 31: ...is secured with a V band clamp part number 52121895AB It is tightened to a torque value of 150 inch pounds At the rear of the pipe the M10 x 1 5 nuts are torqued to 43 lbs ft The part number for the...

Page 32: ...tion of the PTO Remote Solenoid Valve is to locate it at the bottom forward area of the transmission housing Fig 35 4 Install the proper studs 379428 14 furnished with PTO in the PTO aperture pad The...

Page 33: ...transmission Torque the five 5 flange nuts 379744 to 35 40 Lbs ft 47 54 Nm Torque the cap screw 379578 48 to 30 35 Lbs ft 41 47 Nm 8 Refer to Installation Instructions pages 7 10 of the owner s manua...

Page 34: ...lastic connectors are to be used in the cab Eight 12 gauge wires with pins connected are to be utilized for wiring near Auxiliary Control Box Aux Box in engine compartment Fig 39 Eight 20 gauge wires...

Page 35: ...onnect To Upfitter Jumper Stored In Glove Box Connect to Unterminated Wires Near Master Cylinder Packard Electric Connector 12065686 Hella 87412 Relay or Equiv High Pressure Port Remove Plug and Put F...

Page 36: ...eal PTO Solenoid PTO MY2008 MY2010 Wiring Chart Reference Chelsea Wire Connected to Dodge Wire Location 1 Orange K425 Pink w Yellow Stripe Upfitter Jumper Connector 2 Violet 1 V937 Violet w Brown Stri...

Page 37: ...Male Connector High Pressure Port Remove Plug and Put Fitting 379749 into Port 379703 90 Elbow Swivel Nut 2011 Aisin AS68RC Trans in Ram Truck 329141 1X Hose Assembly PTO Mounting SAE 6 Bolt PTO Open...

Page 38: ...C MY2013 Later Transmission w o EOC Shift Option R 252 Series PASSENGER SIDE 329621X Harness Assembly 329141 1X Hose Assembly 379703 90 Elbow Swivel Nut 379749 Male Connector 379486 90 Elbow 438 20 38...

Page 39: ...5 PTO Indicator Signal from Pressure Switch Violet Yellow NOTE 1 4 Red Wire from PTO Indicator Lamp Splice to Pink Yellow Loop in Gray Connector Upfitter Harness Splice to Pink Or ange Loop in Gray Co...

Page 40: ...igher speeds the electronic vehicle information center EVIC must be programmed for up to 3 additional speeds See RAM s body builder guide for details related to the programming of the various speeds a...

Page 41: ...onal vibrations which result in fretting corrosion on the PTO internal splines as well as the pump external splines Fretting corrosion appears as a rusting and wearing of the pump shaft splines Severe...

Page 42: ...Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 38...

Page 43: ...perate including without limitation the U K Bribery Act the U S Foreign Corrupt Practices Act FCPA and the U S Anti Kickback Act the Anti Kickback Act and agrees to indemnify and hold harm less Seller...

Page 44: ...050 KR South Korea Seoul Tel 82 2 559 0400 MY Malaysia Shah Alam Tel 60 3 7849 0800 NZ New Zealand Mt Wellington Tel 64 9 574 1744 SG Singapore Tel 65 6887 6300 TH Thailand Bangkok Tel 662 717 8140 TW...

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