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Parker 221 Series Owner'S Manual Download Page 19

Bulletin HY25-1135-M1/US

Owner’s Manual

Parker Hannifin Corporation

Chelsea Products Division

Olive Branch, MS 38654  USA

15

General Installation

6 and 8-Bolt PTOs

Dash Drilling Template for 6 & 8-Bolt Air Shift for Williams Valve

(SK-204 Rev C)

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Summary of Contents for 221 Series

Page 1: ...Power Take Offs Owner s Manual 221 290 340 348 352 442 447 489 660 680 823 863 880 Series Effective January 2019 Supersedes HY25 1135 M1 US October 2018...

Page 2: ...and in any other materials provided from Parker or its subsidiaries or authorized distributors To the extent that Parker or its subsidiaries or authorized distributors provide component or system opt...

Page 3: ...3 Shift Option A Air Shift 340 348 352 Series SK 228 Rev H 24 Shift Option A Air Shift 823 880 Series SK 276 Rev M 25 Eaton Procision Endurant Shift Option D Elec Air Shift 442 489 680 Series SK 591 R...

Page 4: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA IV...

Page 5: ...ructions Always follow proper procedures and use proper tools and safety equipment Be sure to receive proper training Never work alone while under a vehicle or while repairing or maintaining equipment...

Page 6: ...the Power Take Off or driven equipment Exposed rotating driveshafts must be guarded Guarding Auxiliary Driveshafts WARNING We strongly recommend that a Power Take Off and a directly mounted pump be us...

Page 7: ...direct to Parker Hannifin Corporation Chelsea Products Division 8225 Hacks Cross Road Olive Branch MS 38654 Customer Service 662 895 1011 Part 379275 Part 379915 Part 379274 Part 379276 379276 A WARN...

Page 8: ...ump bracket is not used when one of the following conditions are present 1 The combined weight of pump fittings and hose exceed 40 pounds 18 14 kg 2 The combined length of the PTO and pump is 18 inche...

Page 9: ...re very important in an auxiliary power shaft application In many cases the longevity of a joint is dependent on the operating angles See chart below This information is limited to 1000 through 1310 S...

Page 10: ...per Minute 500 1000 1500 2000 2500 1 750 x 065 W 117 82 67 58 52 1 250 x 095 S 91 64 52 45 40 2 500 x 083 W 122 87 70 62 55 3 000 x 083 W 85 76 Solid Shaft Diameter 750 60 42 35 30 27 812 62 44 36 31...

Page 11: ...lash adjustment If there are any questions during the installation stop and call your local Chelsea Distributor for assistance 1 Drain the oil from the transmission and remove the PTO aperture cover p...

Page 12: ...past the transmission mounting surface may damage stud and or transmission Use of air impact tools is not recommended Fig 7 6 Place the correct number of gaskets over studs Fig 8 Do not use Permatex b...

Page 13: ...do NOT require the addition of extra gaskets shims for backlash adjustment If there are any questions during the installation stop and call your local Chelsea Distributor for assistance To check for p...

Page 14: ...stalled for the first time do not require the drop of Loctite NOTE When using a 221 Series PTO with the AJ gear designation on an Allison Automatic transmission with a six bolt opening a special gaske...

Page 15: ...ven auxiliary equipment NOTE Anticipate slight increase in PTO noise level as oil thins out at operating temperatures PTO Installation Tips for Automatic Transmissions The procedure for installing a P...

Page 16: ...ge 9 for checking proper backlash Follow instructions Mounting the PTO on the transmission in this manual 3 Install copper gasket D screened strain plug E 90 elbow F in place of drain plug at A Also i...

Page 17: ...See chart below Consideration should be taken on the size and weight of the pump being installed See page 4 RA Flange Shown NOTE Reinstalling or tightening of a rotatable flange after it has become lo...

Page 18: ...1 812 SK 286 Rev G Normally Off Normally On 379640 Booted Connector 380515 Indicator Switch White Nylon Nomally Off 379640 Booted Connector 379652 Indicator Switch Black Plastic Normally On 379252 But...

Page 19: ...1 US Owner s Manual Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 15 General Installation 6 and 8 Bolt PTOs Dash Drilling Template for 6 8 Bolt Air Shift for Williams...

Page 20: ...ter Assembly Figure 17 illustrates typical adapter assembly configurations Some PTO applications require adapter assemblies because it is impossible to reach the PTO driver gear in the transmission wi...

Page 21: ...TION Before drilling any holes make sure there is adequate room on both sides through dash wall drill a 1 2 12 7 mm diameter hole for the control cable 1 3 Install the control cable on the dash using...

Page 22: ...en reinstalling the lever 9 Shift the PTO to the engaged position to see how much of the cable casing must be cut to allow the lever enough travel to shift in and out completely The casing need only g...

Page 23: ...rol Installation Instructions Continued 11 Push the wire back through and install the cable using the hardware from the previously mentioned wire control parts bag 328380X 12 Cut the excess wire after...

Page 24: ...nuity as per the instructions in this manual NOTE Cable must be rigidly mounted possibly to the transmission within 12 24 of the PTO Cable Control Installation Instructions Continued All six bolt wire...

Page 25: ...cable can come from either direction since the PTO will always be engaged when all the way in or out 3 Follow step 7 and 8 4 In step 9 shift the PTO from forward to reverse or vice versa to determine...

Page 26: ...the meter or light should be actuated when PTO gear is engaged 4 Shift unit out of gear and the meter or light should return to normal as shown In order to ensure that the switch is functioning prope...

Page 27: ...ndicator Light Black Wire Red Wire 379252 Butt Connector 379900 Fuse Holder Assy w 10 Amp Fuse Battery or Ignition 329648X Valve Assembly 500448 9 Slotted Screw 4 Places 500357 7 Lockwasher 4 Places 5...

Page 28: ...8 352 Series Caution When installing nylon tubing avoid sharp angles exhaust and manifold systems Note Tube nut is reusable as long as nylon tubing is not removed from the tube nut Note Template for c...

Page 29: ...rows CAUTION DISENGAGE CLUTCH BEFORE SHIFTING INDIC DOES P T IF LI CHECK CHELSEA P T O OUT IN 379130 Mounting Bracket 2 places 379042 Male Conncector 6 pieces 378414 Pressure Protection Valve Opens at...

Page 30: ...Switch 379336 Switch Bracket 329873 1X Wiring Harness Sub Assembly Connect to Ground 379254 14 Black Wire With Ring Connectors Indicator Switch 523 379633 442 379038 Indicator Light 378978 12V Yellow...

Page 31: ...900 Fuse Holder Ass y W 10 AMP Fuse 379253 Ring Connector NOTE Direction of Arrows Connects to Chassis OEM TCM Body Connector B2 329783 3X Wiring Harness Sub Assembly White 18 AWG Wire Green 18 AWG Wi...

Page 32: ...Bracket Note Connect plastic tubing to the push connect Air Shift Cover Ass y SK 238 Rev K Installation Kits 328388 47X 12V 328388 48X 24V 379306 Fork Connector Shift Option P or Q Elec Air Shift 221...

Page 33: ...nnector NOTE Connect Plastic Tubing to the Push Connect Air Shift Cover Ass y To Air Shift Disengaged To Air Shift Engaged 379254 3 14 Gauge Wire Green with Butt Connector 379253 Ring Connector Connec...

Page 34: ...ir Shift Installation Kits 328388 65X 328388 72X 328388 79X SK 297 Rev J 378416 Hex Nipple Air Supply 379042 Male Connector 379042 Male Connector 379042 Male Connector To Dump Pump Shifter Lower Port...

Page 35: ...r Connect to Ground Ring Connector 379900 Fuse Holder Ass y W 10 AMP Fuse 379253 Ring Connector 329783 3X Wiring Harness Sub Assembly White 18 AWG Wire Green 18 AWG Wire Yellow 18 AWG Wire Brown 18 AW...

Page 36: ...32 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA...

Page 37: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 33 ALLISON...

Page 38: ...is will stop transmission gear from turning 2 Shift PTO into gear 3 Shift transmission into neutral this will start gears turning With Engine Driven Gear 1 Shift PTO into gear before starting engine T...

Page 39: ...standard pipe tee will adapt Allison 1000 2000 2400 Series Converter Housing Options Chart I Dimensional Information TEE FITTING 378840 378880 378970 378897 D 750 16 UNF 2A 875 14 UNF 2A 1 062 12 UNF...

Page 40: ...24mm 3 5 88 9mm T Fitting 378897 Lube Tap 1 5 16 O Ring 35 45 PSI 2 4 3 2 Kg cm2 78T 40T 64T Main Pressure 1 8 NPT 90 270 PSI 6 3 19 Kg cm2 HT 740 HT 750D 5 6 142 24mm 3 5 88 9mm 78T Main Pressure 1 8...

Page 41: ...6 40 64mm 6 15 24mm Lube Tap 1 4 NPT 15 35 PSI 1 05 2 4 Kg cm2 38 T 46 T 8000 Series Main Pressure 1 4 NPT 140 230 PSI 9 9 15 Kg cm2 1 Converter driven PTO Drive Gear 2 Engine driven PTO Drive Gear 38...

Page 42: ...ooler return port for PTO lubrication The T fitting is to be installed in the port that is coming from the cooler back to the transmission 1 Converter driven PTO Drive Gear 4 Speed 64 Teeth MT 640 13...

Page 43: ...Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA 39 DODGE RAM...

Page 44: ...using the vehicle provided circuits The customer has the choice to operate the PTO by utilizing the cruise control switches or by utilizing a remote control provided by the PTO supplier To operate the...

Page 45: ...O while the vehicle is moving To do so the PTO function must be activated before putting the vehicle in gear and moving This is accomplished by activating the up fitter provided PTO on off switch At t...

Page 46: ...edal inside Cab 6 Pink F922 Pink w Red Stripe Upfitter Connector Near Brake Pedal inside Cab Chelsea Wire Connected To Dodge Wire Location 7 Black w Booted Connector Indicator Switch PTO Wiring Instal...

Page 47: ...Butt Connectors Join Chelsea Black Wire to Chelsea Booted Connector Blunt End Coming through Firewall Wiring Chart Model Year 2011 Ram Dodge Chassis Cab 6 7L w G56 Transmission Wiring Installation 44...

Page 48: ...ng of the signal to the Ram Control Module to disable the ODB II Monitoring System Fig 22 If the clutch pedal is not released in 2 5 seconds the Ram Control Module will deactivate Power Take Off Mode...

Page 49: ...PTO operation and shifting sequence Mechanical Shift PTOs 1 The transmission clutch must be disengaged prior to shifting the PTO into gear Clutch type PTOs 1 The PTO can be engaged without the transmi...

Page 50: ...ary PTO Operation automatically disengages if Reverse or a Drive mode is selected Mobile PTO Operation 1 Confirm vehicle parking brake is applied and Shift Lever Park is selected Push Button Neutral i...

Page 51: ...cts of the torsional vibrations which result in fretting corrosion on the PTO internal splines as well as the pump external splines Fretting corrosion appears as a rusting and wearing of the pump shaf...

Page 52: ...48 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA...

Page 53: ...49 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA...

Page 54: ...50 Notes Parker Hannifin Corporation Chelsea Products Division Olive Branch MS 38654 USA...

Page 55: ...perate including without limitation the U K Bribery Act the U S Foreign Corrupt Practices Act FCPA and the U S Anti Kickback Act the Anti Kickback Act and agrees to indemnify and hold harm less Seller...

Page 56: ...050 KR South Korea Seoul Tel 82 2 559 0400 MY Malaysia Shah Alam Tel 60 3 7849 0800 NZ New Zealand Mt Wellington Tel 64 9 574 1744 SG Singapore Tel 65 6887 6300 TH Thailand Bangkok Tel 662 717 8140 TW...

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