Parker Balston GC-4000 Installation, Operation And Maintenance Manual Download Page 12

Bulletin TI-GCGS-E 

Installation, Operation and Maintenance Manual

Technical Information 

GC Gas Stations GC-4000, FID-4000

1-800-343-4048

12

Shutdown

Storage

Shipping

I

f the unit is to be idle for more than 24 hours, the generator can be turned off. However, 

Parker recommends allowing the 

GC Gas Station

s to run continu ously, shutting down the 

unit only when compressed air is not available or when the generator requires servicing. 

The continuous operation of the generator maximizes the life of the catalyst and purifier 

heater as well as the Electrolytic Proton Exchange Membrane Cell and eliminates the 90 

minute warm up period.

To shut down the Parker Balston GC Gas Station, turn the power switch to the OFF position.  

Maintain the compressed air flow through the unit for at least 10 minutes to improve heat dis-

sipation. After 10 minutes, turn off the compressed air supply to the generator. 

Warning:  Do not supply electrical power to the generator until the compressed air flow 

rate through the unit is at the rated capacity (see Specifications section, page 18). Op-

erating the generator for extended periods of time without compressed air will damage the 

heater within the catalyst module and void the warranty. 

To store the unit:
1.

  

Turn the GC Gas Station OFF and allow the Hydrogen gas to purge slowly until all the 

internal gas is removed.

2.

  

Then cap the Hydrogen outlet on the back of the generator or leave it connected to the 

downstream equipment.

3.

  

Fill the Main Reservoir at least half full with deionized water.  

4.

  

Check the water level in the cell every 6 months to maintain the 2” (5cm ) height. 

Contact the Technical Services Department at 800-343-4048 or email at balstontechsupport@

parker.com for a Return Authorization (RA) number and new Packaging if the original is no 

longer available.
1.

  

Purge and bleed the GC Gas Station of all compressed air and hydrogen. Wait  until the 

outlet pressure display reads zero.

2.

 

Drain the water from the Main and Fill reservoirs using the Water Drain Port Insert 

(connected  to a 3’ length of 3/8” OD tubing) and connect it to the drain ports located on 

the right and left side  panel. Drain the deionized water into a 4 liter container. 

3.

 

Press down on the metal tab on the top of the Water Drain Port Connector to remove  the 

Drain Port Insert and Tube once the unit has been drained. 

4.

  

Pack the generator carefully in the original packing box or request new packaging from 

Parker.  Be sure to display the RA # on the outside of the box  for prompt response. 

 

In order to maintain the warranty on the generator, ship the unit in a manner that will 

prevent freezing. Freezing conditions will cause irreparable damage to the hydrogen 

cell  as sembly. 

Summary of Contents for GC-4000

Page 1: ...nt at 800 343 4048 8AM to 5PM Eastern Time or email at balstontechsupport parker com North America only For other locations please contact your local representative Do not use a Hydrogen gas storage v...

Page 2: ...ly into carbon dioxide and water The module is sized to deliver 4000 cc min of zero grade hydrocarbon free air to the instrumentation downstream The nal lter on the Parker Balston GC Gas Generator is...

Page 3: ...ation before the ADD WATER message is displayed However the generator will continue to operate for an additional 105 hours from the water in the main tank with the ADD WATER message displayed once the...

Page 4: ...erator must be between 60 F 100 F 16 C 40 C Do not place the generator where there is a chance of freezing Place the generator in an upright position on a level surface in close proximity to the elect...

Page 5: ...tor may be transported over short distances when lled Do not grasp the front panel Bezel when moving the generator lift only from the bottom Keep the generator in an upright position Remove all red ta...

Page 6: ...or Do not use plastic tubing downstream from the generator Out gassing from the plastic may contaminate the zero grade gas Use PTFE tape on all inlet and outlet NPT ttings Thread sealing compounds may...

Page 7: ...d by the operator then it will become disabled to prevent repeated un necessary actuation of the auto water feed solenoid valve To reactivate the auto water feed connect a source of deionized water to...

Page 8: ...eve hydrocarbon removal to 0 05 ppm see Figure 5 Power Up Start Up Sequence and Hydrogen flow at the specified flow rate 1 If the hydrogen line needs to be purged before the hydrogen can be used on th...

Page 9: ...Hydrogen and Zero Air 7 Time delay for Zero Air 90 minutes allows it to reach operating temperature Once time has expired the unit is ready to provide both Hydrogen and Zero Air 8 Open Hydrogen outle...

Page 10: ...r at least a week of continuous op eration Water can be added manually by removing the reservoir cap and slowly adding water to the Fill reservoir see the Water Reservoir section in Startup Reinstall...

Page 11: ...r status hydrogen flow and zero air status of the unit The 4 line display will show Hydrogen usage in of capacity So 100 display indicates 500cc min hydrogen is being produced by the cell Hydrogen pre...

Page 12: ...e GC Gas Station OFF and allow the Hydrogen gas to purge slowly until all the internal gas is removed 2 Then cap the Hydrogen outlet on the back of the generator or leave it connected to the downstrea...

Page 13: ...p Zero Air Module Air fittings Zero Air Catalyst Module Figure 8 Shown with side cover removed Left side Main Reservoir Drain Right side Fill Reservoir Drain Zero Air filter Fill Reservoir Deionizer R...

Page 14: ...r section to reactivate the auto water feed system Completely fill the Fill Reservoir with deionized water Once full and when water quality is verified by the generator s sensors the water is transfer...

Page 15: ...vel Generator will shut down if water level is below the EMPTY level Customer installed shutoff valve is closed open valve Check piping for leaks Consult factory Heater defect Low temperature Allow pu...

Page 16: ...r to any zero air catalyst or purifier service The compressed air filter is located on the outside rear panel of the generator Isolate the generator from the compressed air supply and let outlet press...

Page 17: ...m power Allow the compressed air to continue to flow through the unit to improve heat dissipation during cooling Purifier Zero Air module and cooling coil will be hot Allow unit to cool 2 hours before...

Page 18: ...er displayed The unit will automatically start to produce Hydrogen as soon as the LOW WATER LEVEL sensor is actuated If poor quality water is added to the generator a Change water message will be disp...

Page 19: ...trical hazard Do not use commercial leak detection uids on any Lexan plastic parts in the genera tor These uids may cause cracking and crazing which leads to part failure Use a solution of 4 5 ml of l...

Page 20: ...ided with the product then Parker guarantees at Parker s option to replace the product repair the product or refund the original price for the product This warranty applies only to defects in material...

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