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Paradigm T560 Service Manual Download Page 9

HS Consumer Treadmill 
TROUBLESHOOTING GUIDE

 

 

 
                                                                                                                                                                                         

Section 1 

5

Error 

Code 

Error category 

When it happens. 

Follow up and send the information to Healthstream R&D center 

Er 40 

Er 41 

Over 

acceleration 

 

 

 

 

 

 

Over 

acceleration 

Treadmill accelerates too 

fast than normal. 

It happens when the 

speed is less than 8 

Km/H. 

Fatal error.    Stop using 

treadmill. 

Power circuit could be 

broken. 

Same as Er 40, 

but it happens at the 

beginning of 

workout.( During Start) 

Turn off and on the power. 

Start the treadmill and check the Error message again. 

Check the motor runs or not , when you test it ? 

Warning : Do not step on the treadmill, it is very dangerous. 

Summary of Contents for T560

Page 1: ...TREADMILL SERVICE MANUAL T560 T561 Customer Support Services SERVICE MANUAL ...

Page 2: ...s Once source of problem is identified consult How To guides for recommended repair procedures How To sub sections are organized by replacement part or assembly name For convenience sub section lists recommended Tools Required to complete specific function Refer to PARTS IDENTIFICATION to identify proper name and number of part to order for repair of equipment A reproducible FAX order claim form i...

Page 3: ...NG 4 ADJUST RUNNING BELT TENSION 5 MOTOR DRIVE BELT 6 DRIVE MOTOR 7 FRONT ROLLER 8 REAR ROLLER 9 DECK CUSHION 10 INCLINE MOTOR 12 MOTOR CONTROLLER 15 MAIN FRAME MOVING WHEEL 16 SECTION IV ELECTRONIC OVERVIEW AND WIRING DIAGRAMS T560 CONSOLE 2 T560 MOTOR CONTROLLER PCB 3 T560 BLOCK DIAGRAM 5 T560 WIRING DIAGRAM AND PART LIST CE VERSION 6 T561 CONSOLE 8 T561 MOTOR CONTROLLER PCB 9 T561 BLOCK DIAGRAM...

Page 4: ...ION V PARTS IDENTIFICATION T560 LA EXPLODED DRAWING 2 T560 T561 LA PART LIST 3 NOTES 6 SECTION VI MISCELLANEOUS INFORMATION PREVENTIVE MAINTENANCE 2 UNPACKAGING INSTRUCTIONS 3 INSTALLATION INSTRUCTIONS 4 T560 INSTALLATION INSTRUCTIONS 5 LIFE FAX 8 NOTES 10 ...

Page 5: ...HS Consumer Treadmill Section 1 1 Section I SECTION I TROUBLESHOOTING GUIDE ...

Page 6: ... in the motor controller Motor is broken or motor wire is badly connected PWM circuit that is in console is broken Main cable is damaged Turn off and on the power Push Start key to test the treadmill Warning Do not step on the treadmill it is very dangerous 1 Check if motor is running for short time if NO Check motor wire connection motor brush connection motor itself Motor controller circuit or s...

Page 7: ...kout 14Km h to 16Km H Turn off and on the power Start the treadmill and check if there are Error 41 or others Warning Do not step on the treadmill it is very dangerous Er 06 Memory EEPROM of console error eeprom problem or circuit problem Frequency is very low Turn off and on again If it happens continually you have to change the console Er 08 Angle switch Angle switch broken When the treadmill is...

Page 8: ... to change the deck and belt and lubricate it with silicone Er 05 Er 51 Er 52 Er 53 Elevation Check incline sensor or motor Err 51 Err 52 Err 53 happen during self test or calibration Turn off and on the power Calibrate the elevation motor again and check the console value Push and hole 12 6 keys together for 2seconds to calibrate the motor Then treadmill goes up and goes down to the bottom please...

Page 9: ...on Treadmill accelerates too fast than normal It happens when the speed is less than 8 Km H Fatal error Stop using treadmill Power circuit could be broken Same as Er 40 but it happens at the beginning of workout During Start Turn off and on the power Start the treadmill and check the Error message again Check the motor runs or not when you test it Warning Do not step on the treadmill it is very da...

Page 10: ...ey not inserted 3 House circuit breaker tripped 4 Treadmill circuit breaker tripped 5 Switch on OFF 1 Plug into grounded outlet 2 Insert safety tether key into console 3 Reset or replace fuse 4 Lubricate treadmill deck and reset 5 Turn switch to ON Running belt slips 1 Running belt not tight enough 2 Drive belt not tight enough 1 Adjust running belt tension 2 Adjust drive belt tension ...

Page 11: ... 1 99 0 0 1 DISTANCE Km XX X 0 1 99 0 0 1 SPEED Miles H XX X 0 5 10 0 0 1 SPEED Km H XX X 1 0 16 0 0 1 TIME XX XX 00 01 99 00 00 01 CALORIES XXX 1 999 1 FUNCTION KEYS T560 overlay T561 overlay Big Blue back lit LCD display windows for real time feed back of all workout stats Big Blue back lit LCD display windows for real time feed back of all workout stats Built in MP3 CDP amplifier ...

Page 12: ...d DOWN on the console direct elevation buttons on the console PULSE FUNCTION ONLY FOR T561 This treadmill features wireless heart rate monitoring the most advanced technology to date for accurate read out of your heartbeat To use the wireless pulse monitoring system you must wear the heart rate transmitter chest strap so that the contact surface is next to your skin directly under your heart to pi...

Page 13: ...ime total distance total calories Then the display will go to idle mode ready for the next workout setup If you wish to skip the workout stats report simply press the STOP button which will skip display to the idle mode UNIT CONVERSION To change from metric to English or English to metric you must be in the idle mode Follow the steps below to make the unit conversion 1 Simultaneously press both th...

Page 14: ...level using button if the preset is not appropriate The entire remaining program will scale up or down accordingly During workout user may adjust speed and elevation level at will To end workout simply press the STOP button to stop the treadmill During workout time counts down from target workout time 1 Turn power on 2 Check safety key secured to treadmill and clip secured to user clothing 3 Press...

Page 15: ... target workout time 1 Turn power on 2 Check safety key secured to treadmill and clip secured to user clothing 3 Press to select P1 P2 or P3 to set up the elevation program 4 Press START ENTER to confirm 5 Press buttons to input workout duration 6 Press START ENTER to confirm 7 Press buttons to input max workout level elevation 8 Press START ENTER to confirm 9 Begin Workout Elevation program profi...

Page 16: ...up the METs program 4 Press START ENTER to confirm 5 Press buttons to input workout duration 6 Press START ENTER to confirm 7 Press buttons to input max workout level METs 8 Press START ENTER to confirm 9 Begin workout METs Program Profile Program Description Trainings Level Trainings Time default min max default min max P 7 METS Speed Elevation Interval 7 max 5 max 20 max 30 min 15 min 90 min P 8...

Page 17: ...7 P8 P9 LEVEL LEVEL LEVEL 1 3 3 3 2 4 4 4 3 5 5 5 4 5 5 5 5 7 5 8 6 7 10 8 7 7 10 8 8 5 5 7 9 5 5 7 10 7 5 7 11 7 10 6 12 7 10 6 13 5 5 6 14 5 5 5 15 7 5 5 16 7 10 6 17 7 10 7 18 5 5 8 19 5 5 8 20 7 5 8 21 7 10 7 22 7 10 7 23 5 5 7 24 5 5 6 25 7 5 6 26 7 10 6 27 7 10 5 28 5 5 5 29 5 5 5 30 4 4 4 ...

Page 18: ...wer is turned on and the safety key is secured in place you may press to select to select HRC program LCD window will prompt user to set up workout step by step Once you have made your selection press START ENTER button to activate treadmill Treadmill will automatically adjust both by elevation and speed to bring the user s heart rate to the targeted heart rate During workout users may still be ab...

Page 19: ...ET HEART RATE CONTROL PROGRAMS 1 Turn power on 2 Check safety key secured to treadmill and clip secured to user clothing 3 Press PROGRAM button to select H SI HRC by speed and elevation adjustments 4 Press ENTER to confirm 5 Use UP DOWN or FAST SLOW buttons to input your age 6 Press ENTER to confirm 7 Use UP DOWN or FAST SLOW buttons to input workout time 8 Press ENTER to confirm 9 Use UP DOWN or ...

Page 20: ...2 10 SETUP AND DIAGNOSTIC MODE T56X CONSOLE Remark FAST SPEED SLOW SPEED Clear Add lubrication message Incline calibration U16 Km Initial State Stop Slow U10 Mile Stop Fast Slow for two sec Initial State Lost munber40 Initial State 12 6 for two sec Top munber190 OK ...

Page 21: ...HS Consumer Treadmill OPERATING T561 CONSOLE Continued Section 2 11 Program version Testing Program Initial State S 01 Stop Fast Initial State Show monitor Fast Slow Stop ...

Page 22: ...HS Consumer Treadmill Section 3 1 Section III SECTION III HOW TO SERVICE AND REPAIR GUIDE ...

Page 23: ...e motor cover 3 Loosen the motor belt tensioning screws 1 Fold the treadmill loosen the four mounting screws 4 securing the motor to the bottom of the frame NOTE to remove front roller easily release motor belt via loosen motor belt tensioning screws 1 and the four mounting screws 4 4 Remove the end caps by removing end cap screws 2 5 Remove the gas shocks by removing gas shock nuts 6 screws 2 lon...

Page 24: ...rackets and main frame then lift the front roller out from the running belt If necessary remove the motor drive belt 10 Remove the deck screws 6 and bracket 6 then lift out the deck 11 Remove the running belt and discard 12 Install new running belt and deck in reverse order Make sure to reinstall deck guards on the new deck Retention the motor drive belt to 85 95 lbs Do not over tighten belt NOTE ...

Page 25: ...IGHT tension bolt 1 4 turn CLOCKWISE and the left tension bolt 1 4 turn counterclockwise to start the running belt tracking back to the center of the rear roller If the running belt has moved to the LEFT turn the left tension bolt 1 4 turn CLOCKWISE and the right tension bolt 1 4 turn counterclockwise to start the running belt tracking back to the center of the rear roller 4 Repeat this adjustment...

Page 26: ...nit for five minutes at 8 0 kph DO NOT run on the BELT 3 Speed up to 16kph and check if the belt centers the treadmill 4 Using the SPEED button to slow down to 1kph With the running belt speed at 2 mph 3 2 kph begin walking on the treadmill Tightly grasp the handlebars and attempt to stall the running belt If the running belt slips continue step until it s not slippy 5 Stop the treadmill and alter...

Page 27: ...easily release motor belt via loosen motor belt tensioning screws 1 and the four mounting screws 4 Unfold the treadmill Move the motor mounting plate in the slotted holes towards the rear roller to relieve belt tension Remove the motor drive belt from the end of the motor drive pulley 5 Loosen the rear roller tensioning bolts 6 Remove the flat washers 2 bracket 2 and screw 2 from the front roller ...

Page 28: ...nectors from the motor Please refer to WIRING DIAGRAM Section IV page 9 5 Remove the motor belt tensioning screws 1 Fold the treadmill and remove the four motor mounting screws NOTE two people are needed in this process One has to hold the motor in case it drops on the floor 6 Unfold the treadmill Move the motor mounting plate towards the rear roller to relieve belt tension Remove the drive motor ...

Page 29: ...admill loosen the four motor mounting screws NOTE To remove front roller easily release motor belt via loosen motor belt tensioning screws 1 and the four mounting screws 5 Remove the end caps by removing end cap screws 2 6 Unfold the treadmill Slide each extrusion back 7 Move the motor mounting plate towards the rear roller to relieve belt tension Remove the flat washers 2 bracket 2 and screw 2 fr...

Page 30: ...s 4 of the motor cover lift off the motor cover NOTE In order to lift rear roller out extrusions need to be moved out of the way Motor cover has to be removed to get enough space for sliding the extrusions forward 3 Fold the treadmill Remove the end caps by removing end cap screws 2 4 Unfold the treadmill Remove the rear roller tensioning screws 1 flat washers 2 and star washers 2 Slide the extrus...

Page 31: ...e motor cover front screws 4 of the motor cover lift off the motor cover 3 Fold the treadmill Remove the end caps by removing end cap screws 2 4 Remove the gas shocks by removing gas shock nuts 6 screws 2 long screws 2 flat washers 2 from each other CAUTION for safety reasons remove gas shocks to avoid injury when lifting off the deck Without the weight of the deck gas shocks will spring up and cr...

Page 32: ...re that you have metric tools Section 3 11 Section III REMOVAL AND INSTALLATION 6 Slide each extrusion back 7 Remove the deck screws 6 and brackets 6 then lift the deck out of the running belt 8 Remove deck cushions 4 from the frame 9 Install new deck cushions in reverse order 10 Re tension and center the running belt as described in the beginning of this section ...

Page 33: ...onnect incline motor wires directly to AC lines The power will make incline go to 12 Caution For safety reasons put blocks between the frame to hold up the main frame 3 At the power switch turn off the unit and unplug the power cord at the wall outlet 4 Remove the motor cover front screws 4 of the motor cover lift off the motor cover 5 Disconnect all cable connectors from the incline motor Please ...

Page 34: ...r not to secure tightly b Incline the incline motor secure the flat washer nut not to secure tightly c Secure the corresponding screws both side together till the screws tightly 10 Connect all cables to the right orientation Please pay attention to the location of cables Order of cables white red black Please refer to the right photo 11 Recommended that clear up the cables You will need two nylon ...

Page 35: ... Turn power on Wait a few seconds 3 Press the STOP and SPEED buttons at the same time then the buttons STOP and SPEED then the SPEED button The treadmill is in calibration mode Press the START button The treadmill will run calibration for the incline motor NOTE If error 5 appears it means the controller remembers a different value so we need to bypass the controller to calibrate the incline motor ...

Page 36: ...ver front screws 4 of the motor cover lift off the motor cover 3 Disconnect all electrical connectors from the motor controller board Please refer to WIRING DIAGRAM Section IV page 9 4 Remove the power switch AC inlet and circuit breaker by removing the power AC inlet screws 2 5 Remove the controller screws 4 and lift out the motor controller from the frame 6 Install new motor controller in revers...

Page 37: ...are metric Make sure that you have metric tools Section 3 16 Section III REMOVAL AND INSTALLATION 1 At the power switch turn off the unit then unplug the power cord at the wall outlet 2 Fold the treadmill 3 Remove the screws 2 star washers 2 and nuts 2 4 Remove the moving wheel 5 Install new moving wheel in reverse order ...

Page 38: ...HS Consumer Treadmill Section 4 1 Section IV SECTION IV ELECTRONIC OVERVIEW AND WIRING BLOCK DIAGRAM ...

Page 39: ... Motor Control module to form the nucleus of the I O and control system The console board periodically reads the keypad input port to check for user inputs updates and refreshes the status LCDs data display and communicates with the Motor Control module Connectors and Pin Functions Connector Location Pin Functional Description J7 is a 2pin led 1 2 J1 is a 10pin connector used for connection with M...

Page 40: ... T560 CONSOLE PCB Section 4 3 J2 is used for safety key 1 2 J5 is used for keypad 1 2 3 4 5 6 7 8 9 10 J3 is used for earth 1 J9 is a 6pin connector used for connection with hand pulse 1 Safety key 2 Ground 3 Ground 4 VCC 12V 5 Receive 6 Send ...

Page 41: ...riable duty cycle signal If an error condition is detected the main power relay receives its bus voltage from the console through the emergency pull switch This relay can be energized by having the emergency pull switch in its proper place Opening of the relay does not remove power to the console or the logic on the motor control board but will interrupt power to the incline and drive motors Conne...

Page 42: ... is a pin connector used for chock L 1 J2 is a pin connector used for filter N 1 J6 is a pin connector used for chock L 1 J11 is a 4pin connector used for incline sensor connection 1 2 3 4 J9 is DOWN LIFE to the incline motor connect 1 J8 is COM LIFE to the incline motor connect 1 J3 is a pin connector used for motor 1 J4 is a pin connector used for motor 1 ...

Page 43: ...HS Consumer Treadmill ELECTRONIC OVERVIEW T560 110V BLOCK DIAGRAM Section 4 6 ...

Page 44: ...HS Consumer Treadmill ELECTRONIC OVERVIEW T560 230V BLOCK DIAGRAM Section 4 7 ...

Page 45: ...HS Consumer Treadmill ELECTRONIC OVERVIEW T560 110V WIRING DIAGRAM Section 4 8 ...

Page 46: ...ction 4 9 T560 110V Layout A 070731 Item PART NO Color Length QTY Remark 1 WI221100 BLACK 100mm 3 2 WI233080 YELLOW GREEN 80mm 4 3 WI222120 WHITE 120mm 2 4 64792 BLACK 1200mm 1 5 64790 BLACK 450mm 1 6 64787 BLACK 400mm 1 7 WI336120 BRAID 120mm 2 8 64791 N A 1200mm 1 ...

Page 47: ...HS Consumer Treadmill ELECTRONIC OVERVIEW T560 230V WIRING DIAGRAM Section 4 10 ...

Page 48: ...tion 4 11 T560 230V Layout A 070731 Item PART NO Color Length QTY Remark 1 WI221100 BLACK 100mm 3 2 WI233080 YELLOW GREEN 80mm 5 3 WI222120 WHITE 120mm 3 4 64792 BLACK 1200mm 1 5 64790 BLACK 450mm 1 6 64787 BLACK 400mm 1 7 WI336120 BRAID 120mm 2 8 64791 N A 1200mm 1 ...

Page 49: ...e Motor Control module to form the nucleus of the I O and control system The console board periodically reads the keypad input port to check for user inputs updates and refreshes the status LCDs data display and communicates with the Motor Control module Connectors and Pin Functions Connector Location Pin Functional Description J11 is a 4pin ext audio 1 2 3 4 J7 is a 2pin led 1 2 J1 is a 10pin con...

Page 50: ...r safety key 1 2 J5 is used for keypad 1 2 3 4 5 6 7 8 9 10 J3 is used for earth 1 J9 is a 6pin connector used for connection with hand pulse 1 Safety key 2 Ground 3 Ground 4 VCC 12V 5 Receive 6 Send J6 is used for wireless 3 pin 1 2 3 J10 is a 2pin audio out 1 2 J12 is a 2pin audio out 1 2 ...

Page 51: ...ency variable duty cycle signal If an error condition is detected the main power relay receives its bus voltage from the console through the emergency pull switch This relay can be energized by having the emergency pull switch in its proper place Opening of the relay does not remove power to the console or the logic on the motor control board but will interrupt power to the incline and drive motor...

Page 52: ...ct 1 J1 is a pin connector used for chock L 1 J2 is a pin connector used for filter N 1 J6 is a pin connector used for chock L 1 J11 is a 4pin connector used for incline sensor connection 1 2 3 4 J9 is DOWN LIFE to the incline motor connect 1 J8 is COM LIFE to the incline motor connect 1 J3 is a pin connector used for motor 1 J4 is a pin connector used for motor 1 ...

Page 53: ...HS Consumer Treadmill ELECTRONIC OVERVIEW T561 110V BLOCK DIAGRAM Section 4 16 ...

Page 54: ...HS Consumer Treadmill ELECTRONIC OVERVIEW T561 230V BLOCK DIAGRAM Section 4 17 ...

Page 55: ...HS Consumer Treadmill ELECTRONIC OVERVIEW T561 110V WIRING DIAGRAM Section 4 18 ...

Page 56: ...on IV T561 110V Layout A 070731 Item PART NO Color Length QTY Remark 1 WI221100 BLACK 100mm 3 2 WI233080 YELLOW GREEN 80mm 4 3 WI222120 WHITE 120mm 2 4 64792 BLACK 1200mm 1 5 64790 BLACK 450mm 1 6 64787 BLACK 400mm 1 7 WI336120 BRAID 120mm 2 8 64789 N A 110mm 1 9 64791 N A 1200mm 1 ...

Page 57: ...HS Consumer Treadmill ELECTRONIC OVERVIEW T561 230V WIRING DIAGRAM Section 4 20 ...

Page 58: ...T561 230V Layout A 070731 Item PART NO Color Length QTY Remark 1 WI221100 BLACK 100mm 3 2 WI233080 YELLOW GREEN 80mm 5 3 WI222120 WHITE 120mm 3 4 64792 BLACK 1200mm 1 5 64790 BLACK 450mm 1 6 64787 BLACK 400mm 1 7 WI336120 BRAID 120mm 2 8 64789 N A 110mm 1 9 64791 N A 1200mm 1 ...

Page 59: ...HS Consumer Treadmill NOTE Section 4 22 ...

Page 60: ...HS Consumer Treadmill Section 5 1 Section V SECTION V PARTS IDENTIFICATION ...

Page 61: ...HS Consumer Treadmill EXPLODED DRAWING T560 110V Section 5 2 T560 110V Update 2007 08 08 ...

Page 62: ...HS Consumer Treadmill EXPLODED DRAWING T560 110V Section 5 2 ...

Page 63: ...HS Consumer Treadmill EXPLODED DRAWING T560 110V Section 5 2 ...

Page 64: ...HS Consumer Treadmill EXPLODED DRAWING T560 110V Section 5 2 ...

Page 65: ...HS Consumer Treadmill EXPLODED DRAWING T560 110V Section 5 2 ...

Page 66: ...1 11 Wheel moving 1 12 Washer roller 4 13 Washer flat 15 14 Coating frame main 1 15 Cushion deck 4 16 Shaft release 1 17 Cap pin lock 1 18 Assy pin lock 1 19 Cap pin lock 1 20 Screw dome 4 21 Coating bracket switch 1 22 Slider track 2 23 Shaft wheel incline 2 24 Coating frame incline 1 25 Washer frame support 6 26 Motor YC 1 27 Sensor speed w cable 1 28 Assy motor incline 110V 1 29 PCB controller ...

Page 67: ...e 1 44 Cover base console top 1 45 Cylinder hybrid 2 46 Assy roller front 1 47 PCB console 1 48 Cover handle top R 1 49 Contact sensor 2 50 Coating base console 1 51 Coating tube bar handle 2 52 Foam bar handle 2 53 Cover handle btm R 1 54 Cap handle 2 55 Switch micro positive action 1 56 Plate switch micro 1 57 Chip iron key safety 1 58 Cam safety key 1 59 Key safety 1 60 Cover base console btm 1...

Page 68: ...SPRING 2 73 Screw dome 1 74 Washer flat 2 75 Screw hex 1 76 Screw dome 4 77 Nut nylon 2 78 Screw hex 1 79 Bar handle 2 80 Screw countersunk 6 81 Bracket landing side 6 82 Screw dome 10 83 Screw socket 2 84 Washer flat 2 85 Screw socket 2 86 Screw dome 2 87 Nut Hex 2 88 Nut nylon 2 89 Screw dome 11 90 Screw dome 14 91 Screw dome 16 92 Screw dome 4 93 Screw dome 2 94 Screw phillips 2 95 Axes cam saf...

Page 69: ... EXPLODED DRAWING T560 110V Section 5 10 Section V T560 110V Update 2007 08 08 98 Washer star 6 99 Screw dome 4 100 Screw dome 2 101 Inlet AC 1 102 Breaker circuit 110V 1 103 Switch power 1 Explode drawing part list 070808 ...

Page 70: ...HS Consumer Treadmill EXPLODED DRAWING T560 230V Section 5 11 T560 230V Update 2007 08 08 ...

Page 71: ...HS Consumer Treadmill EXPLODED DRAWING T560 230V Section 5 12 ...

Page 72: ...HS Consumer Treadmill EXPLODED DRAWING T560 230V Section 5 13 ...

Page 73: ...HS Consumer Treadmill EXPLODED DRAWING T560 230V Section 5 14 ...

Page 74: ...HS Consumer Treadmill EXPLODED DRAWING T560 230V Section 5 15 ...

Page 75: ...Wheel moving 1 12 Washer roller 4 13 Washer flat 15 14 Coating frame main 1 15 Cushion deck 4 16 Shaft release 1 17 Cap pin lock 1 18 Assy pin lock 1 19 Cap pin lock 1 20 Screw dome 4 21 Coating bracket switch 1 22 Slider track 2 23 Shaft wheel incline 2 24 Coating frame incline 1 25 Washer frame support 6 26 Motor YC 1 27 Sensor speed w cable 1 28 Assy motor incline 110V 1 29 PCB controller 110V ...

Page 76: ...brane 1 44 Cover base console top 1 45 Cylinder hybrid 2 46 Assy roller front 1 47 PCB console 1 48 Cover handle top R 1 49 Contact sensor 2 50 Weldment base console 1 51 Tube bar handle 2 52 Foam bar handle 2 53 Cover handle btm R 1 54 Cap handle 2 55 Switch micro positive action 1 56 Plate switch micro 1 57 Chip iron key safety 1 58 Cam safety key 1 59 Key safety 1 60 Cover base console btm 1 61...

Page 77: ...2 WASHER SPRING 2 73 Screw dome 1 74 Washer flat 2 75 Screw hex 1 76 Screw dome 4 77 Nut nylon 2 78 Screw hex 1 79 Bar handle 2 80 Screw countersunk 6 81 Bracket landing side 6 82 Screw dome 10 83 Screw socket 2 84 Washer flat 2 85 Screw socket 2 86 Screw dome 2 87 Nut Hex 2 88 Nut nylon 2 89 Screw dome 11 90 Screw dome 14 91 Screw dome 16 92 Screw dome 4 93 Screw dome 2 94 Screw phillips 2 95 Axe...

Page 78: ...5 19 T560 230V Update 2007 08 08 97 Washer curve 6 98 Washer star 6 99 Screw dome 4 100 Screw dome 2 101 Inlet AC 1 102 Breaker circuit 110V 1 103 Switch power 1 104 Sleeve screw 4 105 Filter 1 106 Screw phillips 4 107 Choke 1 Explode drawing part list 070808 ...

Page 79: ...HS Consumer Treadmill EXPLODED DRAWING T561 110V Section 5 20 T561 110V Update 2007 08 08 ...

Page 80: ...HS Consumer Treadmill EXPLODED DRAWING T561 110V Section 5 21 ...

Page 81: ...HS Consumer Treadmill EXPLODED DRAWING T561 110V Section 5 22 ...

Page 82: ...HS Consumer Treadmill EXPLODED DRAWING T561 110V Section 5 23 ...

Page 83: ...HS Consumer Treadmill EXPLODED DRAWING T561 110V Section 5 24 ...

Page 84: ...Wheel moving 1 12 Washer roller 4 13 Washer flat 15 14 Coating frame main 1 15 Cushion deck 4 16 Shaft release 1 17 Cap pin lock 1 18 Assy pin lock 1 19 Cap pin lock 1 20 Screw dome 4 21 Coating bracket switch 1 22 Slider track 2 23 Shaft wheel incline 2 24 Coating frame incline 1 25 Washer frame support 6 26 Motor YC 1 27 Sensor speed w cable 1 28 Assy motor incline 110V 1 29 PCB controller 110V ...

Page 85: ...e 1 44 Cover base console top 1 45 Cylinder hybrid 2 46 Assy roller front 1 47 PCB console 1 48 Cover handle top R 1 49 Contact sensor 2 50 Coating base console 1 51 Coating tube bar handle 2 52 Foam bar handle 2 53 Cover handle btm R 1 54 Cap handle 2 55 Switch micro positive action 1 56 Plate switch micro 1 57 Chip iron key safety 1 58 Cam safety key 1 59 Key safety 1 60 Cover base console btm 1...

Page 86: ...2 WASHER SPRING 2 73 Screw dome 1 74 Washer flat 2 75 Screw hex 1 76 Screw dome 4 77 Nut nylon 2 78 Screw hex 1 79 Bar handle 2 80 Screw countersunk 6 81 Bracket landing side 6 82 Screw dome 10 83 Screw socket 2 84 Washer flat 2 85 Screw socket 2 86 Screw dome 2 87 Nut Hex 2 88 Nut nylon 2 89 Screw dome 11 90 Screw dome 14 91 Screw dome 16 92 Screw dome 4 93 Screw dome 2 94 Screw phillips 2 95 Axe...

Page 87: ...8 T561 110V Update 2007 08 08 97 Washer curve 6 98 Washer star 6 99 Screw dome 4 100 Screw dome 2 101 Inlet AC 1 102 Breaker circuit 110V 1 103 Switch power 1 104 Speaker 2 105 Board receiver wireless 1 106 Cable MP3 CD console 1 Explode drawing part list 070808 ...

Page 88: ...HS Consumer Treadmill EXPLODED DRAWING T561 230V Section 5 29 T561 230V Update 2007 08 08 ...

Page 89: ...HS Consumer Treadmill EXPLODED DRAWING T561 230V Section 5 30 ...

Page 90: ...HS Consumer Treadmill EXPLODED DRAWING T561 230V Section 5 31 ...

Page 91: ...HS Consumer Treadmill EXPLODED DRAWING T561 230V Section 5 32 ...

Page 92: ...HS Consumer Treadmill EXPLODED DRAWING T561 230V Section 5 33 ...

Page 93: ...Wheel moving 1 12 Washer roller 4 13 Washer flat 15 14 Coating frame main 1 15 Cushion deck 4 16 Shaft release 1 17 Cap pin lock 1 18 Assy pin lock 1 19 Cap pin lock 1 20 Screw dome 4 21 Coating bracket switch 1 22 Slider track 2 23 Shaft wheel incline 2 24 Coating frame incline 1 25 Washer frame support 6 26 Motor YC 1 27 Sensor speed w cable 1 28 Assy motor incline 110V 1 29 PCB controller 110V ...

Page 94: ...brane 1 44 Cover base console top 1 45 Cylinder hybrid 2 46 Assy roller front 1 47 PCB console 1 48 Cover handle top R 1 49 Contact sensor 2 50 Weldment base console 1 51 Tube bar handle 2 52 Foam bar handle 2 53 Cover handle btm R 1 54 Cap handle 2 55 Switch micro positive action 1 56 Plate switch micro 1 57 Chip iron key safety 1 58 Cam safety key 1 59 Key safety 1 60 Cover base console btm 1 61...

Page 95: ...2 WASHER SPRING 2 73 Screw dome 1 74 Washer flat 2 75 Screw hex 1 76 Screw dome 4 77 Nut nylon 2 78 Screw hex 1 79 Bar handle 2 80 Screw countersunk 6 81 Bracket landing side 6 82 Screw dome 10 83 Screw socket 2 84 Washer flat 2 85 Screw socket 2 86 Screw dome 2 87 Nut Hex 2 88 Nut nylon 2 89 Screw dome 11 90 Screw dome 14 91 Screw dome 16 92 Screw dome 4 93 Screw dome 2 94 Screw phillips 2 95 Axe...

Page 96: ...Washer curve 6 98 Washer star 6 99 Screw dome 4 100 Screw dome 2 101 Inlet AC 1 102 Breaker circuit 110V 1 103 Switch power 1 104 Speaker 2 105 Board receiver wireless 1 106 Cable MP3 CD console 1 107 Sleeve screw 4 108 Filter 1 109 Screw phillips 4 110 Choke 1 Explode drawing part list 070808 ...

Page 97: ...HS Consumer Treadmill NOTES Section 5 38 Section V ...

Page 98: ...HS Consumer Treadmill Section 6 1 Section VI SECTION VI MISCELLANEOUS INFORMATION ...

Page 99: ...ANNUAL ANNUAL DISPLAY CONSOLE ASSEMBLEY Hardware Inspect Overlay Clean Inspect Emergency Switch Key Clean Inspect HANDLEBAR ASSEMBLY Hardware Inspect Handlebar Inspect Side Hand Rails Inspect FRAME ASSEMBLY Hardware Inspect Motor Cover Clean Drive Belt Inspect Front Roller Inspect Rear Roller Inspect ...

Page 100: ...e removing the treadmill from the carton 1 Remove the computer console box and uprights set carefully 2 Remove all the packaging materials 3 Find and read the assembly instructions before assembling the treadmill 4 Assemble the treadmill according to assembly instructions 5 Fold up and move out the treadmill from carton packaging ...

Page 101: ...midity DO verify the contents of the delivery carton against the accompanying parts listing prior to setting the cartons and shipping material aside If any part is missing contact Customer Support Services at the number listed on the back page of this assembly instruction booklet Save the shipping cartons in case of return DO read the entire Operation Manual prior to attempting to operate this mac...

Page 102: ...ection 6 5 Section VI T560 T561 PARTS DESCRIPTION 1 CONSOLE Qty 1 2 LEFT UPRIGHT POST Qty 1 3 RIGHT UPRIGHT POST Qty 1 4 SCREW DOME HEAD M8x15mm Qty 8 5 WASHER CURVE OD17xID8 5x1 5T Qty 6 6 SCREW DOME HEAD M8x50mm Qty 4 7 WASHER STAR OD15xID8 4x0 8T Qty 6 ...

Page 103: ...HS Consumer Treadmill PREVENTIVE MAITENANCE TIPS Section 6 6 ...

Page 104: ...the tool to tension the running belt in the future 1 ASSEMBLE THE UPRIGHT POSTS Connect the cable A with B before you assemble the upright posts to the base frame Secure upright posts 2 3 with two short screws 4 four long screws 6 and six washers 5and7 2 ASSEMBLE THE CONSOLE Secure the console base 1 to the upright posts 2 3 with six washers 5and7 and six screws 4 Be careful not to pinch or damage...

Page 105: ...roblem we have included for your convenience a FAX form on the following page Simply make a copy or copies of the FAX sheet and fill in the necessary information You may FAX us at any time 24 hours a day to either of the numbers shown A HS service representative will process your order or respond to your problem as quickly as possible ...

Page 106: ... NO DATE PHONE FAX CONTACT NAME METHOD OF SHIPMENT 1 DAY 2 DAY GROUND PARTS ORDER FORM ITEM NO PART NUMBER DESCRIPTION QUANTITY 1 2 3 4 5 6 PRODUCT TROUBLESHOOTING PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM PRODUCT NAME SERIAL NO DETAILED DESCRIPTION OF PROBLEM TIME RECEIVED TIME COMPLETED TECHNICIAN NAME Healthstream Taiwan Inc CUSTOMER SUPPORT SERVICES Address 16 3 Zichiang 1st Road ...

Page 107: ...HS Consumer Treadmill NOTES Section 6 10 ...

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