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440 GYM SYSTEM

CLASS H
PART # 7031801
REV. E

Revision: 07/10/01

USER’S GUIDE

WARNING:

Read and follow all directions
for each step to insure proper
assembly of this product.

Version: 440101

Summary of Contents for 440 GYM SYSTEM

Page 1: ...1 440 GYM SYSTEM CLASS H PART 7031801 REV E Revision 07 10 01 USER S GUIDE WARNING Read and follow all directions for each step to insure proper assembly of this product Version 440101...

Page 2: ...se the machine if found in this condition DO NOT attempt to fix Notify your authorized ParaBody dealer 7 Inspect cables and their connections before using machine Pay particular attention to the cable...

Page 3: ...OFTHE HEAD OFTHE BOLT BOLT LENGTH RULER This product must be assembled on a flat level surface to assure its proper function DO NOT securely tighten any frame connections until the entire frame has be...

Page 4: ...1 Square 1 X 1 4 9 1 2 3 4 5 6 7 8 1 9 6 5 4 3 2 8 7...

Page 5: ...X 3 4 PARAGLIDE SPRING PINASSEMBLY 5 16 DIA SNAP LINK STARLOCK COLLAR WEIGHTPLATE 3 X 2 END CAP 2 SQ END CAP 1 3 4 SQ END CAP HINGE TAB 3 1 2 PULLEY WEIGHTSTACK SHAFT HEAD PLATE STRAPAB CRUNCH LOW ROW...

Page 6: ...two 3 1 2 PULLEYS 79 into BASE 10 using two 3 8 X 2 3 4 BOLTS 38 four 3 8 FLANGE SPACERS 66 and two 3 8 LOCKNUTS 48 NOTE Make sure LEG EXT CABLE ASSEMBLY 90 is routed under PULLEYS and BOLTS Insert fo...

Page 7: ...OP 12 to WEIGHT STACK BASE 3 using two 1 2 X 3 BOLTS 42 two 1 2 WASHERS 52 and two 1 2 LOCKNUTS 49 Attach SWIVEL PULLEY BRACKET 23 to the WEIGHT STACK BASE 3 using one 1 2 LOW HEIGHT LOCKNUT 50 NOTE S...

Page 8: ...IGHT 16 See FIGURE 3 Securely assemble one 3 1 2 PULLEY 79 to PRESS ARM LEVER 9 using one 3 8 X 3 3 4 BOLT 40 two 3 8 WASHERS 51 one 2 3 8 RETAINING CLIP 58 and one 3 8 LOCKNUT 48 STEP 4 Apply eight 1...

Page 9: ...e 1 2 LOW HEIGHT LOCKNUT 50 NOTE Securely tighten then back nut off 1 4 turn to allow the RECEIVING TUBE 13 to rotate freely Insert the ADJUSTMENT TUBE 6 into the RECEIVING TUBE 13 as shown in FIGURE...

Page 10: ...ce with one E RING 62 as shown in FIGURE 8 Securely assemble the PUSH PULL CABLE to the CONTROL LEVER 59 using one 3 8 IN JOINT CONNECTOR CAP 61 one 10 FLAT WASHER 63 and one 8 32 X 3 16 IN SCREW 60 a...

Page 11: ...til the SPRING PIN of the PUSH PULL CABLE engages in one of the adjustment holes Thread the second 1 4 28 IN NUT onto the threaded end of the CABLE and cinch the two 1 4 28 IN NUTS around the flat Use...

Page 12: ...four 3 8 WASHERS 51 and two 3 8 LOCKNUTS 48 as shown in FIGURE 12 NOTE Make sure cable is routed under the bolts Loosely attach FRAME SUPPORT 1 to the FRONT UPRIGHT 11 using two 3 8 X 4 BOLTS 41 four...

Page 13: ...8 FLANGE SPACERS 66 and four 3 8 LOCKNUTS 48 as shown in FIGURE 13 NOTE Make sure the cable is routed under all the pulleys All FLANGE SPACERS LOCKNUTS are 3 8 FLANGE SPACERS 66 3 8 LOCKNUTS 48 74 48...

Page 14: ...nds of the GUIDERODS 33 Swing the GUIDE RODS 33 under the TOP BOOM 7 as shown on FIGURE 16 Slide the head plate assembly down over the GUIDE RODS 33 onto the weight stack Attach the WEIGHT STACK LABEL...

Page 15: ...17 Securely tighten all loose frame connections made to this point Tighten the REAR UPRIGHT 16 to the BASE 10 TIGHTEN FRONT UPRIGHT 11 to the BASE 10 TOP BOOM 7 to the REAR UPRIGHT 16 and the TOP BOOM...

Page 16: ...HOUSING 17 and the CENTER PULLEY BRACKET 21 to the FRONT UPRIGHT 11 as shown in FIGURE 19 using two 1 2 X 4 1 2 BOLTS 45 four 1 2 WASHERS 52 and two 1 2 LOCKNUTS 49 NOTE The conntector plates on the...

Page 17: ...FLANGE BEARINGS 69 in the BEARING HOUSING 17 on their respective side as shown and secure them in place with two 3 4 STARLOCK COLLARS 73 Slide two PEC DEC ROLLER PADS 32 onto the LEFT 20 RIGHT 19 PEC...

Page 18: ...GURE 22 NOTE Securely tighten then back nut off 1 4 turn to allow the 2 X 16 1 2 PLATES 18 to rotate freely Securely fasten the LEG SUPPORT 15 to the BASE 10 using two 1 2 X 3 BOLTS 42 two 1 2 WASHERS...

Page 19: ...UPPORT 14 using one 1 2 X 3 1 2 BOLT 43 and one 1 2 LOW HEIGHT LOCKNUT 50 NOTE Securely tighten then back nut off 1 4 turn to allow the BACK PAD SUPPORT 14 to rotate freely See FIGURE 23 Slide one HIN...

Page 20: ...S 97 two BOLTCOVERWASHERS 98 and one 1 2 LOWHEIGHTLOCKNUT 50 NOTE Securely tighten then back nut off 1 4 turn toallowtheLEGCURL EXTENSION 4 to rotate freely 35 3 8 X 1 42 1 2 X 3 50 4 48 67 90 1 2 LOW...

Page 21: ...S 30 and four STARLOCKCOLLARS 73 FIGURE 27 AssembletwoROLLERPAD 31 tothetubesonFRAMESUPPORT 1 using twoSTARLOCKCOLLARS 73 asshowninFIGURE26 STEP 27 Assemble one 3 1 2 PULLEY 79 to the FLOATING PULLEY...

Page 22: ...CABLE GUIDE 22 227 5 8 73 101 1 2 77 5 8 90 LEG EXT CABLE 91 AB CABLE 92 LAT CABLE 93 PEC DEC CABLE...

Page 23: ...ACKET 22 as shown ScrewthethreadedendofLATCABLE 92 intotheendoftheWEIGHTSTACKSHAFT 80 untiltheFLOATINGPULLEYBRACKET 22 firmly contacts the end cap on the TOP BOOM 7 and the CABLE 92 slightly pulls on...

Page 24: ...y in lower FLOATING PULLEY BRACKET 22 as shown in FIGURE 30 FIGURE 31 STEP 31 Assemble one 3 1 2 PULLEY 79 around the LEG EXT CABLE 90 and to the upper FLOATING PULLEY BRACKET 22 using one 3 8 X 1 3 4...

Page 25: ...ned to align cable retaining clip with cable Route ball end of LEG EXT CABLE 90 under pulley and cable retaining clip on PRESS ARM LEVER 9 NOTE The bolt holding pulley and cable retaining clip may nee...

Page 26: ...3 STEP 35 Slide the ends of the PEC DEC CABLE 93 into the bushings on the PEC CAMS 24 as shown on FIGURE 35 Lay the PEC DEC CABLE 93 over the pulleys and under the cable retaining clips in the CENTER...

Page 27: ...SPACERS 66 two 3 8 WASHERS 51 and two 3 8 LOCKNUTS 48 NOTE The AB CABLE 91 should be routed underneath the retaing bolt as shown in DETAIL 36 FIGURE 37 STEP 37 11 3 8 X 2 3 4 38 51 48 79 66 91 79 Rou...

Page 28: ...n the cable system adjust the threaded end of the LAT CABLE 92 accordingly and retighten the jam nut If there is excess slack in the AB or PEC DEC cable system adjust the threaded end of the AB CABLE...

Page 29: ...in the cables For maximum performance the HEAD PLATE should should just barely sit on the top WEIGHT PLATE and the UPPER FLOATING PULLEYBRACKET should firmly contact the end cap in theTOPBOOM and the...

Page 30: ...nd of cable using one 5 16 SNAP LINK 72 STEP 41 Attach the AB CRUNCH STRAP 82 to the ball end of cable using one 5 16 SNAP LINK 72 Attach the LOW ROW BAR 83 to the ball end of cable using two 5 16 SNA...

Page 31: ...stomer service representative at 800 328 9714 Inspect equipment daily Tighten all loose connections are replace worn parts immediately Failure to do so may result in serious injury Lubricate guide rod...

Page 32: ...ve charges for returning parts to ParaBody and c all necessary or incidental costs related to installation of the replacement parts 6 SHIPPING If shipping by the Owners is deemed necessary in sole dis...

Page 33: ...ax 31 180 64 66 99 LifeFitness 14150 Sunfish Lake Blvd Ramsey Minnesota 55303 U S A Tel 763 323 4500 Fax 763 323 4797 800 328 9714 Toll free within the U S and Canada www parabody com 33 LifeFitness E...

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