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For Technical Support: www.panduit.com/resources/install_maintain.asp

INSTALLATION INSTRUCTIONS     PN256D

3.2.8 Repeat for the second fiber.

3.3

FERRULE ATTACHMENT

           

Instructions intended for anaerobic adhesive only.

3.3.1 Clean bare fiber using an alcohol (90% minimum 

concentration) soaked lint-free wipe. The fibers should be 
free of all coating and residue after cleaning. Insert fiber 
without adhesive or primer into ferrule assembly to ensure 
a proper fit and to remove any debris which may be 
blocking the ferrule hole. Remove fiber, clean fiber again, 
and proceed to the next step.

3.3.2 Apply primer onto the bare fiber with the brush from the 

primer bottle, and onto the first 1/8" (3.2 mm) of the buffer 
next to the exposed fiber. Set fiber aside such that it will 
not collect debris while completing the next three steps.

3.3.3 Insert the needle of the adhesive filled syringe into the 

ferrule assembly until the needle bottoms against the rear 
of the ferrule. 

3.3.4 While pressing the needle firmly against the rear of the 

ferrule, gently squeeze the syringe plunger until you see a 
small bead of adhesive form on the front tip of the ferrule. 
Pull syringe out of the ferrule assembly.                        

Note: If a heat cured epoxy is used rather than the 
anaerobic adhesive, do not expose the connector to 
temperatures in excess of 75°C (167°F).

 

3.3.5 Carefully but quickly insert the bare fiber through the 

ferrule in a smooth forward motion. The fiber is fully 
inserted when the buffer bottoms against the rear of the 
ferrule. The adhesive will begin to set within seconds.      

Note:

 

If adhesive oozes out the back of the assembly, 

you have injected too much. It is critical to the 
function of the connector that you wipe away all 
excess adhesive.

3.3.6 To speed hardening of the adhesive, apply a small drop of 

primer to the adhesive bead on the ferrule tip using the 
primer filled syringe.  Do not allow the primer to come in 
contact with the plastic housing of the ferrule assembly.   
Absorb any primer and unhardened adhesive from the 
ferrule tip by gently dabbing it with the corner of a lint-free 
wipe.  

Be careful not to break the fiber.

  

3.3.7 Repeat for the second fiber.
3.3.8 Allow one minute for the adhesive to harden before 

cleaving.

BUFFER STRIPPER GUIDELINES: 

PANDUIT

 recommends that you remove no more than 1/4" 

(6.4mm) of buffer at a time to avoid breaking the fiber. Refer to 
cable manufacturer’s buffer stripping guidelines for specific 
recommendations.

• Hold the buffer stripper such that the arrow on the tool points in 

the direction of buffer removal.

• Noting the location of the tool’s blades, position the fiber in the 

tool’s V-notches. Squeeze the handles firmly and pull tool in the 
direction of the arrow on the tool.

• Clean the buffer stripper blades after each strip by holding the 

handles open, pulling the casings back away from the blades, 
and letting them snap back against the blades.

3.3.1

Adhesive Bead

3.3.4

3.3.5

3.3.6

Drop of Primer

1/4" (6.4mm) MAX

3.2.8

Page 4 of 8

Summary of Contents for FJJGM2.0C

Page 1: ...ETED STRIPPING DIMENSIONS 1 5 JACKETED STRIPPING DIMENSIONS 1 3 900 m BUFFERED STRIPPING DIMENSIONS 1 1 JACK ASSEMBLY JACK 1 4 PLUG ASSEMBLY PLUG IMPORTANT Due to printing variations use a rigid or th...

Page 2: ...e connector or when han dling bare optical fiber The bare fiber is very sharp and can easily damage the eye 2 2 ISOPROPYL ALCOHOL WARNING Isopropyl alcohol is flammable Contact with the alcohol can ca...

Page 3: ...maintain proper orientation of the fibers by using the A and B marks on the plug insert and boot to your specific wiring convention 3 2 3 For jacketed cable only To reduce wear on the jacket stripper...

Page 4: ...h the ferrule in a smooth forward motion The fiber is fully inserted when the buffer bottoms against the rear of the ferrule The adhesive will begin to set within seconds Note If adhesive oozes out th...

Page 5: ...t the flange of the backbone crimp the large end of the crimp sleeve using a 151 hex of the FCRP5 Universal Crimp Tool Using the 128 hex of the crimp tool crimp the small end of the crimp sleeve over...

Page 6: ...Clean the ferrule tip pad and bottom of the puck with an alcohol soaked wipe 4 5 Place a sheet of 1 m diamond polishing film onto the polishing pad Place several drops of distilled water on the diamon...

Page 7: ...JACK ASSEMBLY 6 1 Turn the snap on jack cover over in your hand so that the A and B marks inside the cover are facing you and are upright Then place each ferrule assembly in the jack cover Maintain p...

Page 8: ...of the insert Be careful not to pinch the cable The A and B on the insert should line up with the A and B on the boot 7 2 Slide the insert inside the boot until the tabs on the insert lock into the ho...

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