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Doc id: ENG_OMM_SB60_P14

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© Rosenqvist Rail AB

6. Maintenance

IMPORTANT! FOR UK MARKET USE Maintenance Manual DOC ID “ENG_MM_SB60”.

MAINTENANCE AND OVERHAUL IS TO BE CARRIED OUT BY QUALIFIED 

PERSONNEL ONLY.
The Sleeper Replacer SB60 is designed for the absolute minimum of maintenance. All its 

components have been chosen for a long working-life and are of high quality.

The Sleeper Replacer SB60 requires:
•  A minor maintenance before every working shift
•  A more thorough overhaul once a year

Warranty applies on consumable parts and spares delivered by Rosenqvist Rail AB.

6.1  Ocular inspection, before and after use

•  Check for leakage from the hydraulic components or hoses. If necessary, tighten the 

couplings or replace damaged parts.

•  Check that the gripping pads and installation arms are not damaged andadjust or 

replace if necessary.

•  Check that the sleeper grab plates, pistons and hydraulic motor are not damaged and 

adjust or replace if necessary.

•  Make sure that all screws and nuts are tightened, use a spanner if necessary. Some 

screws on the SB60 may require tightening after a period of use due to vibration.   

Note! Also check bolt connection for rotation motor inside the unit.

•  See to that the machine is kept clean to prevent corrosion. Wash with warm water and 

washing up liquid or similar cleaning solutions. Grease and lubricate when the Sleeper 

Replacer is dry again.

6.2  Annual overhaul

Once a year, dismount the SB60 and inspect: 
•  Shafts
•  Bearings
•  Hydraulic cylinders
•  Motor seals and pistons
•  Wear parts such as pads, rubber and plastics

Repair damaged paintwork by applying original paint (RAL 1004) to prevent rust.

WARNING!

    Machine engine and hydraulics must be turned OFF before all  

 

 

service and overhaul work. Failure to do so could lead to fatal  

  injury.

Summary of Contents for Rosenqvist SB60

Page 1: ...2018 02 19 Dokument ID SWE_OMM_SB60 Revision 14 Original instructions Rosenqvist Rail AB Hyggesv gen 4 824 34 Hudiksvall SWEDEN Phone 46 0 650 16505 www Rosenqvistrail com info rosenqvistrail se The...

Page 2: ...erves the right to change specifications equipment instructions and maintenance guidelines without prior notice The manual contains instructions about the following topics Installation Operation Safet...

Page 3: ...Qualified personnel 9 2 6 Warning Labels and Information Symbols 10 3 Description 11 3 1 Functions 11 3 2 Configurations 12 4 Technical data 13 5 Installation 14 5 1 Main functions 14 5 2 Manoeuvring...

Page 4: ...r personnel or equipment Make sure that unqualified persons are not in the operating area during installation use or maintenance Safety regulations regarding personnel in operating area for the SB60 a...

Page 5: ...ea when working the machine particularly when sleepers are carried by the S60 1 5 Pressurized hydraulic oil High pressure fluid is present in operational hydraulic systems Fluids under high pressure a...

Page 6: ...Special precautions must be taken to ensure that operation of the machine will not result in severe injury or death and or damage to the equipment To avoid accidents make sure no one is in the vicini...

Page 7: ...hen operating the equipment Both hydraulic cylinders are equipped with hydraulic locks which prevents the cylinders to open in case a hose should break in the hydraulic system Personnel working with h...

Page 8: ...rm the personnel The operator of the SB60 should exercise extra caution while the clips are installed on to the sleepers All personnel must have good knowledge of how the S60 is used and have a good c...

Page 9: ...machine Keep all personnel clear of working area when lifting machine 2 5 Qualified personnel The Sleeper Replacer SB60 is only to be used by qualified personnel thoroughly familiar with and trained...

Page 10: ...chine If any of these labels become damaged or lost they are to be replaced with new original warning labels that are available from Rosenqvist Rail AB 710016 Read manual 710048 Wear safety goggles 71...

Page 11: ...is also designed for effective movement and recessing of the ballast The high performance Sleeper Replacer SB60 holds a key function in a versatile high output cost efficient and safe working method T...

Page 12: ...uilt and different options are available as below Support option Automaster Grapple claw 4x Machine bracket plate Wet spot bucket option Excavator blade Worm gear rotor with quick hitch Rotor unit Rig...

Page 13: ...ard gauge 1435 mm 1050 kg Rail type Europe standard 60 kg m 50 kg m Clamping force 6000 kg Torque 295 dNm 180 bar Electrics Standard Customer adjusted 24 volt DC negativ ground 12 volt DC negativ grou...

Page 14: ...alve as well as an accumulator to maintain grip on the sleeper Turning The unit can rotate the sleeper 360 degrees with the speed adjusted by a flow control valve Tilting Within a range of 15 degrees...

Page 15: ...plastic ties 3 Fasten the other end with the electrical contact on the digging arm close to the hydraulic outlets or the machine coupling 4 Connect the electrical contact with the equivalent contact...

Page 16: ...carrier s digging arm Make sure the SB60 is positioned so that the excavation blade is pointing towards the driver s cabin 2 Close the engine and all hydraulic power outlets 3 Connect 4 hydraulic hose...

Page 17: ...Rosenqvist Rail AB 5 4 Connection of electricity The power to the rotation tilting and gripping features are connected on to the side where the female fittings to hydraulics is located Fig 12 Power c...

Page 18: ...e engine and activate the hydraulics for the Sleeper Replacer SB60 Test functions Sleeper grabber two way function no 1 Rotation function two way function no 2 Tilt function two way functions no 1 tog...

Page 19: ...grabbing sleepers is required the oil pressure can be regulated 1 Loosen the 8 screws 1 with a 6 mm allen key 2 Loosen 2 then adjust the oil pressure 3 by using a 5 mm allen key and a 17 mm U key 3 Th...

Page 20: ...usted by changing the blade support rolls To change rolls you need two 24 mm spanners See fig below Depending on the driver and how much the smaller rollers are used it could be difficult to mount the...

Page 21: ...ust take all the necessary precautions to ensure safe operation of the equipment The driver is responsible for ensuring that nobody interferes with the machine and equipment whilst it is in use The pe...

Page 22: ...arms are not damaged andadjust or replace if necessary Check that the sleeper grab plates pistons and hydraulic motor are not damaged and adjust or replace if necessary Make sure that all screws and n...

Page 23: ...leeper Replacer has several moving parts that require to be lubricated daily Lubricate with multipurpose grease after every 8 hour shift or more frequently if necessary There are totally 10 lubricatio...

Page 24: ...the blade and the sleeper replacer The SB60 can be disconnected from the rotator by using the hydraulic outlets Plugged from factory fig 25 7 1 Lubrication The rotator has several lubrication points...

Page 25: ...to fire electrical storms or excessive voltage Warranty applies to consumable items and spare parts supplied by Rosenqvist Rail AB Service Service is offered after the expiration of the guarantee Ple...

Page 26: ...Rosenqvist Rail AB Hyggesv gen 4 824 34 Hudiksvall Phone 46 0 650 16505 www Rosenqvistrail com info rosenqvistrail se SWEDEN...

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