Panasonic YC-315TX Operating Instructions Manual Download Page 3

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Table of Contents

SAFETY·············································· I

ARNING SYMBOLS FOR SAFE USAGE

················ I

AFETY PRECAUTIONS

································· II

SUMMARIZE ······································ 1

RATING ············································· 1

PECIFICATIONS TABLE

································ 1

ACCESSORIES ··································· 2

TANDARD ACCESSORIES

····························· 2

PTIONAL ACCESSORIES

······························ 2

PREPARATION ··································· 3

OWER SUPPLY AND CONNECTING CABLE

··········· 3

ROUNDING

············································· 3

QUIPMENT AN DMATERIALS

·························· 4

NSTALLATION LOCATION

······························· 4

ELECTION OF TUNGSTEN ELECTRODE

·············· 4

HIELDING GAS

········································· 4

ILLER WIRE

············································· 5

OOLING WATER

········································ 5

FUNCTION ········································· 6

CONNETION ······································ 8

OPERATION ······································· 9

PERATION AT TIG WELDING

·························· 9

TICK WELDING OPERATIONG

························· 9

MAINTENANCE AND CHECKING ·········· 10

CAUTION ·········································· 12

FPRECAUTIONS FOR FILTER ·············· 13

TROUBLESHOOTING ························· 14

TCIRCUIT DIAGRAM··························· 16

PARTS LIST ······································ 16

OUTLINE DRAWING ··························· 19

Summary of Contents for YC-315TX

Page 1: ... please read the instructions carefully and save this manual for future use First of all please read Safety precautions or Safety manual SPEC No YC 315TX3HJF Panasonic Welding Systems Tangshan Co Ltd Model No YC 315TX Operating Instructions TSM50188 01 IGBT controlled DC TIG Arc Welding Power ...

Page 2: ...ance Please bear in mind that this product may not be brought as is into the EU The same restriction also applies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ...

Page 3: ...POWER SUPPLY AND CONNECTING CABLE 3 GROUNDING 3 EQUIPMENT AN DMATERIALS 4 INSTALLATION LOCATION 4 SELECTION OF TUNGSTEN ELECTRODE 4 SHIELDING GAS 4 FILLER WIRE 5 COOLING WATER 5 FUNCTION 6 CONNETION 8 OPERATION 9 OPERATION AT TIG WELDING 9 STICK WELDING OPERATIONG 9 MAINTENANCE AND CHECKING 10 CAUTION 12 FPRECAUTIONS FOR FILTER 13 TROUBLESHOOTING 14 TCIRCUIT DIAGRAM 16 PARTS LIST 16 OUTLINE DRAWIN...

Page 4: ...nd periodical check of this product Any problem arising out of any force majeure including but not limited to act of god Any malfunction or defect of this product that is directly or indirectly the result of any malfunction or defect of one or more related parts or products that are not supplied by PWST Or any problem arising out of or directly or indirectly attributable to the combination of this...

Page 5: ...in case of working above floor level 9 Turn off all equipment when not in use 10 Perform periodic checks without fail and repair or replace any damaged parts before using the power source Ventilation and protective equipment Oxygen deficit fume and gas generated during welding can be hazardous 1 When conducting welding in the bottom of the tank boiler or hold as well as legally defined sites use a...

Page 6: ... feed roller of the wire feeder or hand finger s hair or part of your clothes may be caught by the parts resulting in injury 2 Keep all covers panels and cases closed when using the product 3 Maintenance work and repair should be perform only by educated and or skilled persons who thoroughly understand welding machines While performing maintenance work or repair work provide fence or the like arou...

Page 7: ...ical equipment e g guarding of industrial equipment e The health of the people around e g the use of the pacemaker and hearing aids f Equipment used for calibration or measurement g The immunity of other equipment in the environment the user shall ensure that other equipment being used in the environment is compatible this may require additional protection measures h The time of day that welding o...

Page 8: ... damage caused by over current conditions Range of fluctuant power voltage 10 Application Widely applied to the petrochemical industry power plant construction industry pipe line construction and so on Rating Specifications table Item Type YC 315TX3HJF Rated Input Voltage V 415 Allowable fluctuation V 415 10 No of Phase 3 Rated Frequency Hz 50 60 Rated input TIG KVA 10 37 STICK 14 33 Rated input T...

Page 9: ...ng device is activated The switch is set to ON position at shipment Accessories Standard accessories YC 315TX3HJF Gas hose TWG75104 01 3 m 1 Operation manual TSM50187 1 Filter CJX30101 1 Adapter CJM30101 1 Optional accessories We manufacture and sell various attachments as optional accessories to suit a wide rang of TIG welding processes Cooling system YX 09KBA1HGE Feature This system is convenien...

Page 10: ...m 3 If an engine generator is used it should be provided with an inverter of capacity from three to five times of that of the welder or with compensating winding for thyristor equipment 4 When using single phase connect to U and V terminals And keep the output current below 180 A Grounding Protection against electric shock caused by degraded insulation of welder Ground the case to prevent electric...

Page 11: ... 40 C degree At least 20 cm clearance from nearest wall Free of unusual vibration or shock No generation of oil vapor or harmful corrosive gas N B 1 Remove corrugated fiberboard packing or vinyl cover 2 Where two or more welders are used and they are set side by side they must be separated by clearance of at least 30 cm 3 When using a water cooled torch use it in a temperature range of 0 40 C Sele...

Page 12: ...of filler wire diameter Welding Current A Filler Wire Diameter mm 10 20 1 0 20 50 1 6 50 100 1 0 2 4 100 200 1 6 3 0 200 315 2 4 4 5 Cooling water When using a water cooled torch supply cooling water of specified quantity 1 liter per minute minimum when using torch of our production to torch by means of water supply or cooling system Care should be taken in this case because the welder does not op...

Page 13: ...his switch at Weld when performing normal welding set it at Check when adjusting the flow of argon gas 3 Crater control switch Crater ON OFF and repeat are controlled by this switch at TIG welding 4 Power lamp Turn on when the power switch is ON 5 Torch select switch Cooling type water cooling or AIR is selected according to the torch in use 6 Cooling water Temperature warning lamp ...

Page 14: ... control of TIG welding is ON or Repeat 13 Welding current adjustor Welding current is adjusted 14 Crater current adjustor Crater current is adjusted when crater control of TIG welding is ON or Repeat 15 Welding process switch Set this switch at TIG when performing DC TIG welding Set this switch at STICK when performing DC stick welding 16 Pulse current adjustor Pulse current is adjusted for pulse...

Page 15: ...Connection 8 Connection 1 TIG welding 2 DC stick welding INPUT POWER BASE METAL ...

Page 16: ...e crater control torch and pulsation switches f Welding work ends Close the argon gas cylinder after finishing welding work Stop the cooling water if used g Turn off the power switch on the front panel h Turn off the switch of the switch box Stick welding operation a Set the welding process switch on the torch select switch at Air b Turn on the switch of the switch box c Turn on the power switch o...

Page 17: ...tors transistors etc Also if dust accumulates between the windings of the transformer it may cause degradation of insulation Clean every part of the machine by blowing compressed dry air removing the top and side panels or the welder at least once every six months If the top or side panel is removed replace it correctly before operating again Care should be taken because transformers and semi cond...

Page 18: ...s and short circuit the three input terminals b Disconnect the secondary side current cable connected to two output terminals and short circuit the two output terminals c Short circuit the anode and cathode of the main circuit primary diode D1 the emitter and collector of the main transistor Q1 Q2 the anode and cathode of the secondary diode D2 D3 and thyristor d Remove case grounding The case is ...

Page 19: ...essure To protect the water cooled torch from burning the machine is provided with a flow switch which activates the water warning lamp and terminals work where water flow rate is too low If this happens increase water flow rate or install the water tank YX 0092UW to ensure necessary flow When the water tank is used change cooling water once or twice every six months Accumulated fur may stop rotat...

Page 20: ... fur Please fix the filter in the following way The way of setting the filter Put the filter in the adapter and setting it to the water inlet on the rear side of the welding machine set the water hose to the adapter Maintenance for filter When the water conduct comes to be used for a long time and dust or fur is accumulated in the filter there might be the case the Warning Lamp turns on and the ma...

Page 21: ...s other than the above because of possible main circuit trouble Neither high frequency wave nor arc is generated Welding process switch is set for stick welding Torch switch input is not connected Welding use shielding gas is not flowing Arc is not generated While high frequency voltage is generated Base metal side cable is not connected or connection is not effective Distance between torch electr...

Page 22: ...or welding rod is too small compared with current suitable for the diameter of rod Arc dies Distance between torch electrode and base mental is too long Tungsten electrode is excessively worn Welding current for tungsten is too high compared with current suitable for the diameter of electrode Shielding gas flow is short or gas post flow time is short Shielding gas is not flowing TIG torch is conne...

Page 23: ... Circuit diagram 16 Circuit diagram ...

Page 24: ...25C0B104 1 VR9 Potentiometer Potentiometer RK11K114F25C0B204 1 VR10 Potentiometer Gas post flow timer RK11K114F25C0B104 1 VR11 Potentiometer Spot time adjustor RK11K114F25C0C104 1 C1 2 Electrolytic Capacitor MKP LS20UF800V 2 C4 Capacitor MKP C20UF350VDC 1 Th switch OHD3 70B02 1 R9 Resistor SFW20A151 1 R5 6 Resistor RX274H40W5R0JW 2 Q1 2 IGBT SKM75GB12T4 2 D1 Diode MDS60 16W 1 D2 D3 Diode FRS300BA5...

Page 25: ...Parts list 18 SW5 Switch Torch SLE6A2 1 SW7 Switch Gas SLE6A2 1 P1 Pc board Control TSMPA178 1 P2 Pc board Adjustor TSMP447 1 P3 Pc board Driver TSM9515 1 P4 Pc board HF generator TSM9494 1 ...

Page 26: ...Outline drawing 19 Outline drawing 560 ...

Page 27: ...pplies to any country which has signed the EEA accord Please be absolutely sure to consult with us before attempting to relocate or resell this product to or in any EU member state or any other country which has signed the EEA accord ATTENTION The disposal of the product In case of disposal of the product please sign the assignment agreement on disposal treatment with the authorized organization a...

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