Panasonic SD-206 Service Manual Download Page 67

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Summary of Contents for SD-206

Page 1: ...igital timer up to 13 hours Protective device Self resetting motor protector Open 248 F Reset 169 F Dimensions H W D Approx 35 5cm 34cm 23 2cm Weight Approx 7 1kg Accessories Included Measuring cup 1cup 240ml Measuring spoon 1998 Matsushita Electric Industrial Co Ltd All rights reserved Unauthorized copying and distribution is a violation of law TOP NEXT ...

Page 2: ...1 Operating Instructions TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

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Page 63: ...2 Cookery book TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

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Page 96: ...3 SCHEMATIC DIAGRAM TOP PREVIOUS NEXT SCHEMATIC DIAGRAM TOP PREVIOUS NEXT ...

Page 97: ...4 WIRING CONNECTION DIAGRAM TOP PREVIOUS NEXT BASIC WIRING DIAGRAM WIRING CONNECTION DIAGRAM ...

Page 98: ...TOP PREVIOUS NEXT ...

Page 99: ...SIC DOUGH PROCESS 5 6 BASIC DOUGH RAISIN PROCESS 5 7 WHOLE WHEAT BAKE PROCESS 5 8 WHOLE WHEAT BAKE RAISIN PROCESS 5 9 WHOLE WHEAT BAKE SANDWICH PROCESS 5 10 WHOLE WHEAT BAKE RAPID PROCESS 5 11 WHOLE WHEAT DOUGH PROCESS 5 12 WHOLE WHEAT DOUGH RAISIN PROCESS 5 13 MULTIGRAIN BAKE PROCESS 5 14 MULTIGRAIN DOUGH PROCESS 5 15 FRENCH BAKE PROCESS 5 16 FRENCH DOUGH PROCESS 5 17 PIZZA DOUGH PROCESS ...

Page 100: ...5 18 BAKE ONLY PROCESS TOP PREVIOUS NEXT ...

Page 101: ...5 1 BASIC BAKE PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 102: ...5 2 BASIC BAKE RAISIN PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 103: ...5 3 BASIC BAKE SANDWICH PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 104: ...5 4 BASIC BAKE RAPID PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 105: ...5 5 BASIC DOUGH PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 106: ...5 6 BASIC DOUGH RAISIN PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 107: ...5 7 WHOLE WHEAT BAKE PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 108: ...5 8 WHOLE WHEAT BAKE RAISIN PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 109: ...5 9 WHOLE WHEAT BAKE SANDWICH PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 110: ...5 10 WHOLE WHEAT BAKE RAPID PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 111: ...5 11 WHOLE WHEAT DOUGH PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 112: ...5 12 WHOLE WHEAT DOUGH RAISIN PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 113: ...5 13 MULTIGRAIN BAKE PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 114: ...5 14 MULTIGRAIN DOUGH PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 115: ...5 15 FRENCH BAKE PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 116: ...5 16 FRENCH DOUGH PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 117: ...5 17 PIZZA DOUGH PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 118: ...5 18 BAKE ONLY PROCESS TOP PREVIOUS NEXT TOP PREVIOUS NEXT ...

Page 119: ... PREVIOUS NEXT 6 1 Quick check of the circuit board LCD display test 6 1 1 Initial test mode 6 2 Function performance confirmation test 6 2 1 Motor operation test 6 2 2 RISE mode confirmation test 6 2 3 BAKE mode confirmation test TOP PREVIOUS NEXT ...

Page 120: ...cuit board to determine whether or not the circuit board is faulty Follow the procedure below If there are no problems and all of the functions operate correctly the circuit board assembly can be considered to functioning properly Note With the exception however of motor operation and temperature control for rising and baking 6 1 1 Initial test mode TOP PREVIOUS NEXT ...

Page 121: ...taneously pressing all three of the MENU SELECT and TIMER pads If the circuit board is functioning properly the initial test mode will be displayed as shown 2 Form this mode you can proceed to the following performance check functions To cancel press the START STOP pad Initial test mode TOP PREVIOUS NEXT ...

Page 122: ...e following procedure to perform the function performance check and refer to the CHECK POINT to find the locations of the malfunctions and carryout the appropriate correction measures 6 2 1 Motor operation test 6 2 2 RISE mode confirmation test 6 2 3 BAKE mode confirmation test TOP PREVIOUS NEXT ...

Page 123: ... test LCD 3 The motor will begin operation in the order shown by fig Motor operation test table 4 To return to Initial test mode page press START STOP pad once Motor operation test LCD Motor operation test table 1 Forward clock wise revolution for 1 0 second 2 times repeat 2 1 0second off 3 Continuous forward clockwise revolution 4 Stop for ten minute after and initial test mode will light up TOP ...

Page 124: ...2 10 percent in order to maintain a bread case temperature of approximately 95 F 35 0 C In order to measure the rising temperature of the Bread pan thermometer Allow the unit to sit in this condition for at least approximately one hour check the temperature in the bread pan with a mercury thermometer The unit is functioning properly if the temperature is between 88 F 31 C and 102 F 39 C 4 To retur...

Page 125: ...ation test LCD will appear and the operation LED Red will light up One second 3 The heater will be heated at relay current flow ratio of 32 32 100 percent When the 329 F 165 C the display will return to the initial test mode after about 7 minutes 4 To return to Initial test mode page press START STOP pad once BAKE mode confirmation test LCD TOP PREVIOUS NEXT ...

Page 126: ...t sufficient Too light baking color 7 1 2 Symptom Too dark baking color 7 1 3 Symptom No bread rising Insufficient rising 7 1 4 Symptom Too much rising of bread 7 1 5 Symptom Inside the bread is hollow 7 1 6 Symptom Wet bread bottom or dented bread s side faces 7 2 CHECK POINT TOP PREVIOUS NEXT ...

Page 127: ...ers on their conditions of using the bread maker and specify the cause When checking the main body perform the simplified FUNCTION QUICK CHECK TEST PROCEDURE MODES 7 1 1 Symptom Baking is not sufficient Too light baking color 7 1 2 Symptom Too dark baking color 7 1 3 Symptom No bread rising Insufficient rising 7 1 4 Symptom Too much rising of bread 7 1 5 Symptom Inside the bread is hollow 7 1 6 Sy...

Page 128: ... Select correct baking color Bread maker problems 1 Cord disconnection no LCD indication 2 Fuse operation no LCD indication 3 Fuse defects no LCD indication 4 Temperature sensor disconnection LCD indicates H01 5 Heater defects Normal about 104Ω 240 V Normal about 96Ω 230V 6 PC board defects 1 Replace the cord 2 Replace the fuse 3 Replace the fuse 4 Replace the temperature sensor 5 Replace the heat...

Page 129: ...oblems 1 Too much sugar 2 Incorrect selection of baking color 1 Reduce sugar quantity 2 Select correct baking color Bread maker problems 1 Temperature sensor defects Normal about 27kΩ 25 C 2 PC board defects 1 Replace the temperature sensor 2 Replace the PC board TOP PREVIOUS NEXT ...

Page 130: ... 3 Purchase a new one and store it sealed in the refrigerator 4 Use at 15 to 25 C ambient temperature 5 Use extra strength flour high protein 6 Use new flour and store it sealed in the refrigerator 7 Observe the amount mentioned in the cookery book 8 Observe the amount mentioned in the cookery book 9 Observe the amount mentioned in the cookery book Bread maker problems 1 Temperature sensor defects...

Page 131: ... of bread TOP PREVIOUS NEXT Cause Remedy User side problems 1 Too much yeast 2 Too much flour 3 Use at high elevations 1000m or more 1 Reduce yeast 2 Observe the amount mentioned in the cookery book 3 Reduce yeast TOP PREVIOUS NEXT ...

Page 132: ...e connector at the back of the bread pan 1 Reduce water 2 Observe the amount mentioned in the cookery book 3 Do not tighten the connector too much Bread maker problems 1 Insufficient gas let out resulting from defective kneading blade rotation Defect caused by the bread pan s mounting shaft unit defects 1 Replace the mounting shaft unit TOP PREVIOUS NEXT ...

Page 133: ...ptom Wet bread bottom or dented bread s side faces TOP PREVIOUS NEXT Cause Remedy User side problems 1 Leaving of the bread in the bread pan 1 Take out the bread soon after baking is completed TOP PREVIOUS NEXT ...

Page 134: ...7 2 CHECK POINT TOP PREVIOUS NEXT CHECK POINT ...

Page 135: ...TOP PREVIOUS NEXT ...

Page 136: ...f PCB A 8 2 Remove of PCB B 8 3 Bottom plate and body Disassembly 8 4 Power cord 8 5 Temperature sensor fuse assembly 8 6 Top lid 8 7 Inner lid 8 8 Steam vent 8 9 Heater 8 10 Belt Pulley and Connector lower Fig 16 8 11 Heater case base heater case 8 12 Bread pan Mounting shaft unit 8 12 1 ASSEMBLY INSTRUCTIONS TOP PREVIOUS NEXT ...

Page 137: ...e the one screw which secures PCB cover assembly Fig 4 Removal of Positive Lock connector The positive lock connector is a specialty designed loose free connector To remove this connector pull the lead wire by pressing an extruded lever in the center receptance terminal 4 Remove the PCB cover assembly by lifting up from the right side 5 To separate the PCB from the cover assembly bend back the six...

Page 138: ...Fig 3 Fig 4 Fig 5 ...

Page 139: ...TOP PREVIOUS NEXT ...

Page 140: ...h secure the heater case from the sides and then pull upward on the heater case to remove it Fig 7 Fig 8 4 Pull out and disconnect the connector on the circuit board Removal of Positive Lock connector The positive lock connector is a specialty designed loose connector To remove this connector pull the lead wire by pressing an extruded lever in the center of receptance terminal 5 Remove the screw 6...

Page 141: ...Fig 8 Fig 9 Note ...

Page 142: ...Before turning the body upside down remove the kneaded and bread case TOP PREVIOUS NEXT ...

Page 143: ...remove the four foot mounting screws in order to remove the feet Fig 6 2 Remove the two Bottom plate mounting screws in order to remove the Bottom plate 3 Remove the six screws which secure the heater case from the sides and then pull upward on the body to remove it Fig 7 Fig 8 Fig 6 Fig 7 ...

Page 144: ...Fig 8 TOP PREVIOUS NEXT ...

Page 145: ...8 4 Power cord TOP PREVIOUS NEXT 1 Disconnect the power cord connectors 2 Push the cord bushing and push out Fig 10 Fig 10 TOP PREVIOUS NEXT ...

Page 146: ...ensor fuse assembly TOP PREVIOUS NEXT 1 Remove the sensor mounting screw 2 Pull out and disconnect the CN1 CN2 CN4 and heater terminal connector black lead wires for power cord connector Fig 11 Fig 12 TOP PREVIOUS NEXT ...

Page 147: ...8 6 Top lid TOP PREVIOUS NEXT 1 Remove the two screws which secure the inner lid TOP PREVIOUS NEXT ...

Page 148: ...7 Inner lid TOP PREVIOUS NEXT 1 Remove the two screws which secure the inner lid 2 Remove the four tabs which secure the inner lid Order Remove the tabs in the order given Fig 13 Fig 13 TOP PREVIOUS NEXT ...

Page 149: ...8 8 Steam vent TOP PREVIOUS NEXT 1 Remove the steam vent Fig 14 Fig 14 TOP PREVIOUS NEXT ...

Page 150: ...the two heater terminal disconnect 2 Press the heater bobbin B two from outside the heater case Fig 15 3 Remove the screw which secure heater bobbin A and remove the heater Assembly instruction Set up the tabs three Fig 15 TOP PREVIOUS NEXT ...

Page 151: ...t Pulley and Connector lower Fig 16 TOP PREVIOUS NEXT 1 Remove the belt 2 Remove the nut and the pulley B 3 Remove the U ring and pull out the connector lower from the heater case side Fig 16 TOP PREVIOUS NEXT ...

Page 152: ...8 11 Heater case base heater case TOP PREVIOUS NEXT 1 Remove the four screws which secure the heater case base and remove the heater case base and the heater case Fig 17 Fig 17 TOP PREVIOUS NEXT ...

Page 153: ...haft unit TOP PREVIOUS NEXT 1 Turn the bread pan upside down remove the three screws securing the molting shaft and remove the mounting shaft Fig 18 2 Remove the rubber seal Fig 18 8 12 1 ASSEMBLY INSTRUCTIONS TOP PREVIOUS NEXT ...

Page 154: ... Install and align the mounting shaft with the three screw holes on the bread pan Fig 20 3 Reinsert screws and tighten Caution Do not forget to insert the rubber seal when assembling Also be sure not to twist this seal during assembly When replacing the shaft mounting unit be sure to use a new rubber seal Packing and three new screws Fig 19 Fig 20 ...

Page 155: ...TOP PREVIOUS NEXT ...

Page 156: ...9 PARTS LOCATION TOP PREVIOUS NEXT PARTS LOCATION TOP PREVIOUS NEXT ...

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Page 159: ...A11R107 Temp sensor Thermistor W Temp fuse 5 ADA30R107 Ground wire A 6 ADP97A107 Lead wire B White for heater 7 ADA10N117 Kneading motor 230V 8 ADA24G117 Power cord Ass y 9 ADD01A117 W Top lid 10 ADD05A117 Steam vent 11 ADD02A117 Inner lid 12 ADA07R129 Control panel 13 ADT03A115 P C B cover 14 ADD08A121 Kneading blade B Plastic 15 ADA12A11510S Bread pan 16 ASD191U103 K Packing 17 ADA29A115 Mountin...

Page 160: ...plate 35 ADA28A107 Rubber foot 36 ADD14A103 Measuring cup 37 ASD911U112BK Measuring spoon SMALL STANDARIZED METAL PARTS Ref No Part No Part Name Description Remarks A ADJ15A107 Screw B XTT4 10BFC Screw C ADJ06A121 Screw D XTN4 16CFX Screw E ASD934U103 Screw F XUB8V C clip G ADJ17A115 Screw H XUE6FT U clip I XTT4 18HFN Screw J ADJ03A121 Screw K XTT4 8FFN S Screw L XYC4 CF10 Screw M XTT4 20FFX Screw...

Page 161: ...crew driver Use of Ref No P PACKING SPECIFICATIONS Ref No Part No Part Name Description Remarks ADZ50E129 Operating Instructions ADZ54B129 Cookery Book ADZ01B129 Individual carton ADZ47A115 Carton filler TOP PREVIOUS NEXT ...

Page 162: ...11 PACKAGING TOP PREVIOUS PACKAGING TOP PREVIOUS ...

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