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– B39 –

– B38 –

Prohibited

Disassembling for inspection and repair should
be carried out only by authorized dealers or ser-
vice company.

Daily

Annual

• Ambient temperature, humidity, speck, dust or foreign object
• Abnormal vibration and noise
• Main circuit voltage
• Odor
• Lint or other particles at air holes
• Cleanness at front portion of the driver and connecter
• Damage of the cables
• Loose connection or misalignment between the motor and 
  machine or equipment 
• Pinching of foreign object at the load

• Loose tightening
• Trace of overheat
• Damage of the terminals

Type

Cycles

Items to be inspected

Daily 
inspection

Periodical 
inspection

Driver

Motor

Motor with

gear reducer

Smoothing condenser

Cooling fan

Aluminum electrolytic 
capacitor (on PCB)

Rush current 
preventive relay

Rush current 
preventive resistor

Bearing

Oil seal

Encoder

Battery 
for absolute encoder

Gear reducer

Approx. 5 years 

2 to 3 years

(10,000 to 30,000 hours)

Approx. 5 years

         

Approx. 100,000 times

(depending on working

condition)

Approx. 20,000 times

(depending on working

condition)

3 to 5 years

(20,000 to 30,000 hours)

5000 hours

3 to 5 years

(20,000 to 30,000 hours)
Life time varies depending 
on working conditions. 
Refer to the instruction 
manual attached to the 
battery for absolute 
encoder.

10,000 hours

Product

Component

Standard replacement

 cycles (hour)

Note

These hours or cycles are 
reference.
When you experience any 
error, replacement is re-
quired even before this 
standard replacement cy-
cle.

6. Maintenance and Inspections

 • Routine maintenance and inspection of the driver and motor are essential for the

proper and safe operation.

Notes on Maintenance and Inspection

1) Turn on and turn off should be done by operators or inspectors themselves.
2) Internal circuit of the driver is kept charged with high voltage for a while even after

power-off. Turn off the power and allow 15 minutes or longer after LED display of the
front panel has gone off, before performing maintenance and inspection.

3) Disconnect all of the connection to the driver when performing megger test (Insulation

resistance measurement) to the driver, otherwise it could result in breakdown of the
driver.

Inspection Items and Cycles

General and normal running condition

Ambient conditions : 30˚C (annual average), load factor of 80%
or lower, operating hours of 20 hours or less per day.

Perform the daily and periodical inspection as per the items below.

<Notes>

Inspection cycle may change when the running conditions of the above change.

Guideline for Parts Replacement

Use the table below for a reference. Parts replacement cycle varies depending on the
actual operating conditions. Defective parts should be replaced or repaired when any
error have occurred.

Summary of Contents for MHMD042P1C

Page 1: ...ess mainly focus on the distribution of electronic components Line cards we deal with include Microchip ALPS ROHM Xilinx Pulse ON Everlight and Freescale Main products comprise IC Modules Potentiometer IC Socket Relay Connector Our parts cover such applications as commercial industrial and automotives areas We are looking forward to setting up business relationship with you and hope to provide you...

Page 2: ... Overall Wiring Connecting Example of C frame 3 phase B10 Overall Wiring Connecting Example of E frame B12 Driver and List of Applicable Peripheral Equipments B14 Wiring of the Main Circuit A to D frame B16 Wiring of the Main Circuit E and F frame B17 Wiring method to connector A to D frame B18 Wiring to the Connector CN X6 Connection to Encoder B22 Wiring for Typical Control Modes to the Connecto...

Page 3: ...ith Symbol A B S T Shaft Holding brake Oil seal Without With Round Key way Without With Symbol MSMA MDMA MFMA MGMA MHMA C D G H Shaft Holding brake Oil seal Without With Round Key way Without With Symbol 1 2 2 Products are standard stock items or build to order items For details inquire of the dealer 1 Introduction On Opening the Product Package Make sure that the model is what you have ordered Ch...

Page 4: ...arts MADD MBDD MCDD MDDD E and F frame Mounting bracket 2 Installation How to Install 1 Rack mount type Install in vertical position and reserve enough space around the servo driver for ventilation Base mount type rear mount is standard A to D frame 2 Use the optional mounting bracket when you want to change the mounting face Mounting Direction and Spacing Reserve enough surround ing space for eff...

Page 5: ... countermeasure 2 Vertical mounting Use the motor with oil seal non standard when mounting the motor with gear reducer to prevent the reducer oil grease from entering to the motor 3 For mounting dimensions refer to the technical reference DV0P4210 Oil Water Protection 1 Don t submerge the motor cable to water or oil 2 Install the motor with the cable outlet facing downward 3 Avoid a place where th...

Page 6: ... 2 Installation Console Installation Place 1 Indoors where the products are not subjected to rain or direct sun beam The prod ucts are not waterproof 2 Where the products are not subjected to corrosive atmospheres such as hydrogen sulfide sulfurous acid chlorine ammonia chloric gas sulfuric gas acid alkaline and salt and so on and are free from splash of inflammable gas grinding oil oil mist iron ...

Page 7: ... motor driving phase and ground High voltage X1 X2 L1 Pin 5 L2 Pin 4 L3 Pin 3 L1C Pin 2 L2C Pin 1 Pin RB1 6 pin RB2 4 pin and RB3 5 pin RB2 and RB3 to be kept shorted for normal operation When the capacity shortage of the regenerative resister is found disconnect a shorting bar be tween RB2 and RB3 then connect the external regenerative resister between RB1 and RB2 Note that no regenerative resist...

Page 8: ...r Junction cable for encoder From a top Wiring to Connector CN X7 Connection to external scale Connection to motor driving phase and ground Regenerative resistor optional Remarks When you use an external regenerative resister install an external protective apparatus such as thermal fuse without fail For resistor value and capacity refer to the downloaded Instruction Manual from our Web Site Therma...

Page 9: ...HMA MSMA MFMA MGMA MDMA MHMA MSMA 3 phase 200V 2 0kW 3 0kW 4 0kW 4 5kW 5 0kW approx 3 8kVA approx 4 5kVA approx 6kVA approx 6 8kVA approx 7 5kVA approx 7 5kVA 50A DV0P3410 DV0P1450 DV0P1460 BMF6352N 3P 2a2b BMF6652N 3P 2a2b 3 5mm2 AWG12 5 3mm2 AWG10 0 75mm2 AWG18 Terminal block M5 11 0 or smaller ø5 3 Driver and List of Applicable Peripheral Equipments Select a single and 3 phase common specificat...

Page 10: ... the dimension as the right fig shows 2 Insert the cable to the connector detached from the driver See P B18 for details 3 Connect the wired connector to the driver 8 9mm Surge absorber Motor DC 24V Power supply DC power supply for brake NFB NF MC L1 U V W E L2 L3 r t P B1 B2 U V W L Ground resistance 100Ω max For applicable wire refer to P B14 and B15 Red Black Green yellow Yellow X2 Check the na...

Page 11: ...pring Insert the peeled cable while pressing down the screw driver until it hits the insertion slot round hole Release the screw driver Wiring method to connector A to D frame Wiring Diagram Compose the circuit so that the main circuit power will be shut off when an error occurs Noise filter Main power supply Control power supply Motor ALM 37 ALM L3 L1C L2C RB1 MC NFB RB3 RB2 U V W L1 CN X2 Surge ...

Page 12: ...2 to 24V 5 CN X5 CN X2 CN X1 CN X5 ALM 37 ALM ALM 36 DC12 to 24V 5 MC ALM ON OFF MC ALM ON OFF Use a reactor for 3 phase Noise filter Noise filter Main power supply Control power supply Motor connection Main power supply Control power supply Motor connection Power supply Single phase 200V to 240V 10 15 10 15 Power supply 3 phase 200V to 240V 10 15 10 15 Red White Black Green External regenerative ...

Page 13: ...400W to 4 5kW MGMA 900W to 4 5kW 3 System Configuration and Wiring MSMD 50W to 750W MAMA 100W to 750W MQMA 100W to 400W motor 1 5V 0V 5V 0V 2 3 4 5 6 1 battery battery 2 7 8 4 5 3 Twisted pair Junction cable by Tyco Electronics AMP 172161 1 172169 1 by Tyco Electronics AMP Motor side Driver side Black Purple Yellow Green White Light Blue Pink Red E5V E0V E5V E0V BAT BAT PS PS motor Japan Aviation ...

Page 14: ...esistor with 12V and 24V power supply 2 When you do not use the external resistor with 24V power supply CCW torque limit input 0 to 10V CW torque limit input 10 to 10V Velocity monitor output Torque monitor output represents twisted pair Command pulse input A Use with 500kpps or less 7 4 7kΩ COM PULS2 SIGN1 SIGN2 GND OA OA OB OB OZ OZ GND CZ SPR TRQR GND CCWTL TRQR GND CWTL SP IM 3 2 1 4 5 6 13 21...

Page 15: ... 4 Parameter Outline of Parameter This driver is equipped with various parameters to set up its characteristics and func tions This section describes the function and purpose of each parameter Read and comprehend very well so that you can adjust this diver in optimum condition for your running requirements How to Set You can refer and set up the parameter with either one of the following 1 front p...

Page 16: ...rameter setup mode 5 Auxiliary function mode 3 EEPROM write mode 6 Copy mode Outline of PANATERM With the PANATERM you can execute the followings 1 Setup and storage of parameters and writing to the memory EEPROM 2 Monitoring of I O and pulse input and load factor 3 Display of the present alarm and reference of the error history 4 Data measurement of the wave form graphic and bringing of the store...

Page 17: ...que filter Velocity feed forward Time constant of feed forward filter For manufacturer s use A to C frame D to F frame Composition and List of Parameters Group Outline Parameter No Pr Functional selection Adjustment Position Step Control Velocity Control Torque Control Sequence Full Closed Control 00 to 0F 10 to 1F 27 to 2E 20 to 26 2F 30 to 3F 40 to 4F 50 to 5A 74 to 77 5B to 5F 60 to 6F 70 to 73...

Page 18: ...ing Setup of action at normal mode auto gain tuning Setup of software limit Adaptive filter frequency Default A to C frame D to F frame Set up of parameter Range Unit Related control mode Parameter No Pr Default 30 31 32 33 34 35 36 37 38 39 3A 3B 3C 3D 3E 3F 0 to 1 0 to 10 0 to 10000 0 to 20000 0 to 20000 0 to 10000 0 to 5 0 to 10000 0 to 20000 0 to 20000 0 to 500 1 0 30 50 33 20 0 0 0 0 300 166µ...

Page 19: ...Setup of in position output For manufacturer s use Selection of LV trip at main power off Sequence at run prohibition Sequence at main power off Sequence at alarm Sequence at servo off Setup of mechanical brake action at stall Setup of mechanical brake action in motion Selection of external regenerative resister Detection time of main power shut off Setup to torque at emergency stop For manufactur...

Page 20: ...r code No 38 Motor self recognition error protection Error code No 95 11 12 13 14 15 16 18 21 23 24 25 26 27 28 29 34 35 36 37 38 Protective function Error code No 39 40 41 42 44 45 47 48 49 50 51 52 53 54 55 65 66 95 Other No Protective function Error code No Control power supply under voltage protection Analog input excess protection Absolute system down error protection Absolute counter over er...

Page 21: ...coder 10 000 hours Product Component Standard replacement cycles hour Note These hours or cycles are reference When you experience any error replacement is re quired even before this standard replacement cy cle 6 Maintenance and Inspections Routine maintenance and inspection of the driver and motor are essential for the proper and safe operation Notes on Maintenance and Inspection 1 Turn on and tu...

Page 22: ...conform to the EU unified standards and to furnish the CE marking on the products However our AC servos meet the relevant EC Directives for Low Voltage Equipment so that the machine or equipment comprising our AC servos can meet EC Directives EMC Directives MINAS Servo System conforms to relevant standard under EMC Directives setting up certain model condition with certain locating distance and wi...

Page 23: ...part No DV0P4170 Single phase 100V 200V Applicable driver frame A and B frame Manufacturer s part No SUP EK5 ER 6 Manufacturer Okaya Electric Ind Option part No DV0P3410 Three phase 200V Applicable driver frame F frame Manufacturer s part No 3SUP HL50 ER 6B Manufacturer Okaya Electric Ind LABEL LABEL A B C H 10 F E D G Earth terminal M4 Screw for cover M3 M4 Cover Body Terminal cover transparent 2...

Page 24: ... 62 8g Option part No Manufacturer s part No Manufacturer DV0P1460 ZCAT3035 1330 TDK Corp 8 Built in Holding Brake In the applications where the motor drives the vertical axis this brake would be used to hold and prevent the work moving load from falling by gravity while the power to the servo is shut off Use this built in brake for Holding purpose only that is to hold the stalling status Never us...

Page 25: ...ove values except static friction torque releasing voltage and excitation current represent typical values Backlash of the built in holding brake is kept 1 or smaller at ex factory point Permissible angular acceleration 30000rad s2 for MAMA series 10000rad s2 for MSMD MQMA MSMA MDMA MHMA MFMA and MGMA series Service life of the number of acceleration deceleration with the above permissible angular...

Page 26: ...supply Motor series Applicable motor Applicable driver 2000r min 1000r min Rated rotational speed 400W 1 5kW 2 5kW 4 5kW 900W 2 0kW 3 0kW 4 5kW Rated output MFMA042P1 MFMA152P1 MFMA252P1 MFMA452P1 MGMA092P1 MGMA202P1 MGMA302P1 MGMA452P1 Model C frame D frame E frame F frame D frame F frame Frame MCDDT3520 MDDDT5540 MEDDT7364 MFDDTB3A2 MDDDT5540 MFDDTA390 MFDDTB3A2 Model Single phase 200V 3 phase 2...

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