Panasonic MGSD Series Instruction Manual Download Page 21

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Recommended circuit breakers

Sensata Technologies, Inc.

Type single-phase: IELH-1-11-63-5A-M

Rated current 5 A, current breaking characteristic DELAY63

Recommended current breaking characteristic: DELAY61-63

Installation environment

Use the speed controller in pollution degree 2 or 1 as specified in

IEC60664-1.

(Example: Installed the controller in IP54 control board)

Manufacturer of peripherals

East Japan : 03-4544-7040

West Japan : 06-6341-8815

East Japan : 03-3515-9151

West Japan : 06-6263-6781

0120-101-550

049-283-7575

Okaya Electric Industries

Co., Ltd.
NEC Tokin Corporation
Panasonic Corporation

Sensata Technologies, Inc.

Manufacturer

TEL

As of September 2014

Power

supply

Surge

absorber

Noise

filter

Protective earth (PE)

Motor

Circuit

breaker

fuse

Speed

controller

Control board

Capacitor

The length of connection cable between the speed controller and motor

should be shorter than 3 m.

7. Compatible with international standards

Peripherals layout practices

· 100 V system: 1-p 100-120 V

10 %, 50/60 Hz

200 V system: 1-p 200-240 V

10 %, 50/60 Hz

· Use it in environment of overvoltage category II

specified in IEC 60664-1.

· When using in overvoltage category III environment, connect

an insulating transformer conforming to EN standard or IEC

standard to the input of the speed controller.

· Electric wire size should be compatible with EN 60204-1.

Connect a specified UL and IEC standard approved

circuit breaker or UL approved fuse between the power

source and the noise filter. This configuration meets

requirements of UL508 (file No.E228869).

Product

Noise filter

Surge absorber

Option part No.

DV0P4190

Manufacturer part No.

MR-2043

R.A.V-781BWZ-4

Manufacturer

NEC Tokin Corp.

Power

source

Circuit

breaker

or fuse

When using two or more speed controllers together with

one noise filter, consult the noise filter manufacturer.

Noise

filter

Connect a surge absorber to the primary side of the noise

filter. Disconnect the surge absorber before conducting

withstand voltage test of machine/device to protect the

surge absorber.

Surge

absorber

Connect the protective earth (PE) to the motor and noise

filter connected to the speed controller.

Ground

Okaya Electric

Industries Co., Ltd.

Speed controller and peripherals

Summary of Contents for MGSD Series

Page 1: ...autions pp 3 9 contains very important information concerning safety and reliable operation Keep this manual in a safe location where it can be easily accessed for reference This product is for industrial equipment Don t use this product at general household The user and operator should always refer to this manual Instruction Manual Speed Controller for Small Geared Motors MGSD Series ...

Page 2: ...le with international standards 38 8 Specification 42 9 Inspection and maintenance 44 Inspection 44 Troubleshooting 45 10 After Sale Service Repair 46 page Contents Please strictly observe safety precautions described below to prevent personal injury and property damage The below explains what will happen if someone fails to heed a particular precaution statement Danger Indicates hazards or unsafe...

Page 3: ...ctric shock personal injury fire malfunction or damage Failure to heed these requirements will result in electric shock personal injury fire malfunction or damage Don t use the speed controller in or near environment containing water corrosive gas flammable gas or flammable material Don t damage leadwires or subject leadwires to excessive stress such as strong pressure heavy object and clamping lo...

Page 4: ...on dismantle or repair Don t lock the motor shaft while the motor is running Don t clog or put an object into the radiating hole of the motor Locked motor will cause fire electric shock or malfunction Failure to heed this instruction will result in fire Don t move the product by holding leadwires or motor shaft Don t put the machine into unstable operation Don t apply excessive shock to the motor ...

Page 5: ...nation with the specified motor Failure to heed this instruction will result in fire Failure to heed these instructions will result in personal injury or malfunction Operation from a voltage outside the rated voltage will cause electric shock personal injury or fire Provide protection device against idling of electro magnetic brake or gear head or grease leakage from gear head Lack of protection w...

Page 6: ...order sheet Damage in transit is not found Should you find any discrepancy in the product consult your local dealer General description of the speed controller The MGSD type speed controller is designed to operate with a small geared motor to adjust and vary its speed The speed is adjusted from the speed setting knob The input voltage can be single phase 100 120 VAC or single phase 200 240 VAC The...

Page 7: ...ible motor Compatible reversible motor with electromagnetic brake to to 1 Introduction Motor Part Number M 9 1 Z 9 0 G V 4 L G Size M6 Sq 60 mm M7 Sq 70 mm M8 Sq 80 mm M9 Sq 90 mm 5 6 1 2 Series 1 Induction motor R Reversible motor Output Series X 40 W or lower Z 60 W or higher 3 Shape of shaft G Pinion S Round Variable speed V Variable without brake BV Variable with electromagnetic brake No of po...

Page 8: ...l2 etc or flammable gas 3 Well ventilated dry and clean location containing negligible amount of oil or dust Environmental condition Item Operating temperature Storage temperature Operating humidity Allowable vibration Altitude 10 C 50 C 90 RH or below no dewing 4 9 m s2 or below 10 Hz 60 Hz 1000 m max Condition 20 C 60 C 2 Names and functions Speed control knob Pin Pin number Caution plate Namepl...

Page 9: ... installed inside the control board Orientation of the product in the control board is not limited Caution Special care is always given to our products during manufacturing and delivery to keep quality from deteriorating Customer is also required to keep the quality by designing and providing failsafe and safety operating field and condition so that external noise electro static charge wrong wirin...

Page 10: ... V Precautions The input voltage must be in the range of rated voltage compatible with the motor specification Install a noise filter and surge absorber to protect against external noise and lightning surge Miniature DIN terminal block AT7803 Panasonic See Section 6 References Capacitor supplied with the motor For wiring connection of the capacitor see the motor instruction manual Wiring diagram T...

Page 11: ...de a motor halt period Switch over SW2 after complete stop of the motor To change rotation direction of reversible motor A motor halt period is not necessary Switch over SW2 while keeping SW1 turned ON When configuring SW2 with relay contacts use a relay having large gap between contacts e g HL relay Panasonic to prevent malfunction due to short circuited capacitor 4 Wiring diagram Standard electr...

Page 12: ...em 5 A or more at 250 VAC SW3 10 mA at 10 VDC Spark killer R1 C1 DV0P008A option External braking resistor R2 DV0P003 option Run Braking Braking Run RUN RUN SW2 SW3 SW1 Stop ON STOP SW1 Power switch SW2 RUN STOP switch SW3 Braking start switch Spark killer Spark killer Speed controller Speed controller Precautions When SW2 and SW3 are switched from RUN to STOP electric braking is applied for appro...

Page 13: ... Black Motor Feed motor rated voltage SW1 SW5 SW4 CW CW CCW CCW 0 7 sec or longer Normal Reverse Stop STOP RUN RUN SW1 SW2 SW3 SW4 SW5 CW CCW Braking Braking ON Speed controller Precautions When SW2 and SW3 are switched from RUN to STOP electric braking is applied for approx 0 5 sec and the motor stops instantly Difference in switching time between SW2 and SW3 must be 0 1 sec or smaller Precaution...

Page 14: ... is an automatic reset type To prevent hazards caused by restarting of TP operate it by connecting wiring as shown below Don t connect TP directly to the power supply SW A Momentary N O contact SW B Momentary N C contact Relay 100 V supply system AC125 V 5 A or more 3a contact Ry 200 V supply system AC125 V 5 A or more 3a contact 2 1 TG TG Pink TP Blue or yellow F Black TP M Black White Gray TP Bl...

Page 15: ...6 8 Ω 10 W or larger ø3 8 12 33 3 0 0 5 4 8 0 5 ø2 5 9 3 1 3 10 5 1 5 2 2 0 8 6 0 5 14 1 10 5 1 5 48 2 0 6 Unit mm 5 Options Tachometer DV0P001 This tachometer is especially designed to operate with our speed controller so that it can provide easier displaying of motor speed 65 max40 12 2 8 1 8 5 60 48 0 3 ø 5 4 1 48 48 Input terminal Potentiometer for calibration 2 M3 Mounting screw 48 0 3 Panel ...

Page 16: ...00 0 2 0 88 0 75 0 5 0 12 0 10 0 50 0 60 0 7 0 2 0 11 6 13 0 6 M4 R Cx Cx Cy L Cy 2 1 3 4 Circuit diagram 5 Options Spark killer DV0P008A 0 1 µ F 120 Ω Precautions The capacitance of capacitor in the DV0P008A is 0 1 μF and the resistance of the internal resistor is 120 Ω When using commercially available spark killer choose one consisting of the following parts R1 10 200 Ω 1 4 W or larger C1 0 1 0...

Page 17: ...3 5 Unit mm Unit mm Unit mm Locking hook DIN rail terminal block 8 pin ATC180031 Compact timer protection cover AT7881 Rear panel terminal block AT78041 6 References Option common to compact timers Panasonic The following common timer option is available through your local agent for Panasonic 24 5 71 37 2 ø32 5 ø30 34 6 26 8 8 6 ø31 4 ø14 Unit mm Miniature DIN terminal block AT7803 8P cap AD8013 U...

Page 18: ...7811 AT7812 AT7813 Gray Black Silver gray AT7821 AT7822 Gray AT7831 AT7823 Part No ordered Control board mounting surface front view Mounting hole dimensions unit mm 2 ø4 5 48 58 50 74 58 88 H type K type MHP type MHP M type Distance between parallel holes 6 5 mm or more Distance between parallel holes 11 mm or more Distance between parallel holes 13 mm or more Distance between parallel holes 21 m...

Page 19: ...e with the body into the panel is impossible Note As the body touches the mounting frame rib push upper and lower hooks in the direction of arrow for locking For connecting wirings use 8P cap AD8013 and rear panel terminal block AT78041 Hook 8P cap Rear panel terminal block Arm Hook Protection cover Arm A C B 34 6 14 2 15 7 52 8 51 3 16 2 17 7 Mounting frame Dimension A Dimension B Dimension C H t...

Page 20: ...ectronics having specific functions and to be directly delivered to European Union EU These electronic products must meet safety standards commonly ap plicable to all EU member nations and must bear CE marking Our speed controllers are compatible with standards referenced by Low Voltage Directive so that the machines and devices incorporating these controllers will meet requirements of EC directiv...

Page 21: ... 120 V 10 50 60 Hz 200 V system 1 p 200 240 V 10 50 60 Hz Use it in environment of overvoltage category II specified in IEC 60664 1 When using in overvoltage category III environment connect an insulating transformer conforming to EN standard or IEC standard to the input of the speed controller Electric wire size should be compatible with EN 60204 1 Connect a specified UL and IEC standard approved...

Page 22: ...nge ø1 100 VAC 120 VAC ø1 200 VAC 240 VAC 50 Hz 60 Hz 1 0 A 2 0 A 1 0 A 3 W 40 W 60 W 90W 6 W 90W 50 Hz 90 1400 min 1 60 Hz 90 1700 min 1 5 standard 1000 min 1 Amount of change in speed at 80 rated toque Internal Active while electric braking current is flowing 0 5 s standard Amount of braking current is 2 3 times the rated current Not applicable 80 g Rated voltage 10 General specification Reversi...

Page 23: ...ou have any questions please contact us or your local agency 9 Inspection and maintenance Inspection Periodically check and maintenance to assure safe and reliable operation of the speed controller Practical considerations for checking and maintenance Turning off on of power supply must be done by the personnel responsible for the maintenance work hecking items and period of maintenance work Under...

Page 24: ...safe design and secure the safety in the operative range Failure of this product depending on its content may generate smoke of about one cigarette Take this into consideration when the application of the machine is clean room related Please be careful when using in an environment with high concentra tions of sulphur or sulphuric gases as sulphuration can lead to disconnection from the chip resist...

Page 25: ... Phone 81 72 871 1212 Technical information Technical information of this product Instruction Manual CAD data can be downloaded from the following web site http industrial panasonic com ww i_e 25000 motor_fa_e motor_fa_e html Panasonic Corporation Appliances Company Motor Business Division IMD98 P0209 3094 Panasonic Corporation 2014 Printed in China ...

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