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3.3. Agitator Assembly

Replacement

3.3.1. Removal

 1. The brushes are replaceable separately. When the brushes

need replacing, the agitator assembly will have to be
removed.

 2. Remove the lower plate as outlined in the LOWER PLATE

REPLACEMENT section.

 3. Remove the agitator assembly as outlined in the BELT

REPLACEMENT section. .

3.3.2. Installation

 1. Place the belt around the motor shaft.

 2. Start the new agitator assembly back into the nozzle

housing by placing the side opposite the belt partially into
the slot. The small tabs should be aligned with the nozzle
and the other against the lower plate. This will hold the
agitator in place and leave both hands free to place enough
tension on the belt to allow that side of the agitator to return
to the nozzle housing slot.

 3. Place the belt around the agitator pulley on the agitator

assembly.

 4. Use both hands to pull the belt tight, slide the agitator

assembly firmly into the slots on each end of the nozzle
housing.

 5. Rotate the agitator assembly by hand to insure nothing

rubs and to check for correct assembly.

 6. Replace the lower plate as outlined in the LOWER PLATE

REMOVAL/INSTALLATION section.

3.4. Carpet/Bare Floor and Handle

Release Assembly

3.4.1. Removal

 1. Place the carpet/bare floor pedal in the carpet position.

Insert a screwdriver under the back of the pedal cover and
pry up to remove it from the pedal assembly. Take care not
to scratch the nozzle housing.

NOTE: Every time the pedal cover is removed for any
reason, it should be replaced with a new one. See Nozzle
Exploded View and Parts List for correct replacement part
number.

 2. Turn the vacuum over and remove the lower plate, belt and

agitator as outlined in their respective removal sections.

 3. Remove the nozzle housing.
 4. Remove the three (3) screws that secure the carpet/bare

floor & handle release assembly to the nozzle housing.

 5. Remove the pedal/frame assembly by sliding it out through

the bottom of the nozzle housing.

 6. Once the carpet/bare floor & handle release assembly is

out it can be disassembled for parts replacement as shown
in the Exploded View diagram.

NOTE: For general servicing, it is necessary to eliminate
pinching of any wire during reassembly. After servicing
any electrical component or electrical enclosure, the unit
should be reassembled and checked for dielectric
breakdown or current leakage.

3.4.2. Installation

 1. Slide the carpet/bare floor & handle release assembly back

into the slot in the nozzle housing.

 2. Replace the three screws that hold the frame and pedal

shaft onto the nozzle housing.

 3. Install the new pedal cover by pushing it onto the pedal

assembly until the tab snaps into place.

 4. Replace the nozzle housing.
 5. Install the belt, agitator assembly, and the lower plate

according to the respective instructions.

3.5. BRUSH REPLACEMENT

 1. The agitator brushes should be replaced when the brushes

are worn. Brushes should be checked by holding a card

11

MC-UG589-00

Summary of Contents for MC-UG589-00

Page 1: ... OF PANSONIC CORPORATION OF NORTH AMERICA All rights reserved Unauthorized copying and distribution is a violation of law MC UG589 00 Vacuum Cleaner Specifications are subject to change without notice for further improvement Order Number MAC0803006CE ...

Page 2: ...ing Materials 9 3 REPLACEMENT INSTRUCTIONS 10 3 1 Lower Plate Replacement 10 3 2 Belt Replacement 10 3 3 Agitator Assembly Replacement 11 3 4 Carpet Bare Floor and Handle Release Assembly 11 3 5 BRUSH REPLACEMENT 11 3 6 Headlight Bulb Replacement 12 3 7 Power Cord On Off Switch Replacement 13 3 8 Motor Replacement 13 CONTENTS Page Page 2 MC UG589 00 ...

Page 3: ...1 WIRING DIAGRAM AND DRAWING 1 1 Wiring Diagram 3 MC UG589 00 ...

Page 4: ...ing of any wire during reassembly After servicing any electrical component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage Use part number AC79FCWZZ000 FIBERGLASS CLOTH TAPE whenever original tape is removed 4 MC UG589 00 ...

Page 5: ...2 EXPLODED VIEW AND PARTS LIST 2 1 Body 2 1 1 Exploded View 5 MC UG589 00 ...

Page 6: ...SE ASSEMBLY 1 29 AC02HYUZV06 COVER 1 30 AC53RJPZV06 HOSE RING 1 31 AXTN4 16BFY SCREW HOSE 2 SHIPPED 10 PER PACKAGE 32 AC92FDDWZ000 MOTOR 1 33 AC99WDACZ000 LEAD WIRE FUSE 1 34 AC26FDDWZU01 MOTOR CAP 1 35 AC99GAMMZ00 NOISE SUPPRESSOR 1 36 AC02FJPZ00 MOTOR SUPPORT FRONT 1 37 AMC03F V00 MOTOR SUPPORT REAR 1 38 AC25SCWZZ000 FLANGE UK 1 39 AXTN4 8JFY SCREW TAPTITE 2 SHIPPED 10 PER PACKAGE 40 AC83DDAAZU0...

Page 7: ...2 2 Nozzle Housing 2 2 1 Exploded View 7 MC UG589 00 ...

Page 8: ...dal 1 17 AC11S2VZW00 Belt Cover Assembly 1 18 AC93HURZ00 Bulb Socket 1 19 AC28GADFZ00 Bulb 1 20 AC28SCZPZ000 Belt 1 21 AC02ACRS1W0H Body Upper 1 22 AC12ACRSZW0H Cap Body 1 23 AMC68A V30 Screws 2 Shipped 10 per package 24 AC93QAGZZV06 Wheel 2 25 AC16CNXZ00 Shaft Wheel 2 26 AC91ACRS1000 Lower Plate Assembly 1 Includes items 27 28 29 30 31 37 and 38 27 AMC68N V30K Latch Lower Plate 2 28 AC70NYUZ00 Sp...

Page 9: ... 3 1 Exploded View 2 3 2 Parts List Packing Materials Ref No Part No Part Name Description Quantity Remarks 1 AC61ZCRJZ000 Packing Assembly 1 Includes 1 and items a thru f 2 AC01ZDEYZ000 Operating Instructions 1 9 MC UG589 00 ...

Page 10: ...For general servicing it is necessary to eliminate pinching of any wire during reassembly After servicing any electrical component or electrical enclosure the unit should be reassembled and checked for dielectric breakdown or current leakage 3 2 Belt Replacement 3 2 1 Removal 1 Remove lower plate 2 Lift rear belt cover 3 Remove agitator by carefully lifting out 4 Remove worn or broken belt 5 Clean...

Page 11: ...he pedal assembly Take care not to scratch the nozzle housing NOTE Every time the pedal cover is removed for any reason it should be replaced with a new one See Nozzle Exploded View and Parts List for correct replacement part number 2 Turn the vacuum over and remove the lower plate belt and agitator as outlined in their respective removal sections 3 Remove the nozzle housing 4 Remove the three 3 s...

Page 12: ...from the agitator shaft do not misplace Remove the right brush support Pull the agitator shaft out of the opposite end of the 5 Pull or pry out the agitator pulley and agitator holder 6 Push each brush out of the agitator 7 Install new brushes by reversing procedure 8 Reinstall agitator holder and agitator pulley completely 9 Reinstall the agitator shaft end cap and E clip 10 Position belt over ag...

Page 13: ...NLY USE A NEW CORD RETAINER DO NOT REUSE A CORD RETAINER 2 For switch replacement only insert the new ON OFF switch with the numbers 1 2 3 facing toward you into the dust compartment until secured by the retaining tabs Use a wire tie in the location illustrated taking care not to overtighten it Tuck the wire connectors back into the dust compartment as illustrated in the close up view 3 Ensure tha...

Page 14: ...ge and the motor support rubber front Place these items on the new motor 3 8 2 Installation 1 Place the motor back into the dust compartment with brushes aligned parallel to the front edge of the dust compartment 2 Rewire per the Pictorial Diagram 3 Replace the motor case and the four 4 screws 4 Turn the vacuum back over and replace the plastic shaft light bulb assembly nozzle housing belt agitato...

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