Panasonic KX-TDA0103XJ Service Manual Download Page 128

Page: 128 / 178

Ref.

No.

Part No.

Part Name & Description

Remarks

R654

R3120TC152

1.5k

R655

R3121TC682

6.8k

R656

R3121TC561

560

R659

R3133AC154

150k

R664

R3121TC561

560

R681

R3121TC103

R689

R3121TC681

680

R690

R3121TC333

33k

R692

R3123TC474

470k

R693

R3123TC184

180k

R694

R3123TC104

100k

R695

R3126TC364

360k

R696

R3126TC364

360k

R697

R3126TC364

360k

R698

R3121TC393

39k

R699

R3123TC104

100k

R703

R3121TC121

120

(COILS)

BEA1

L5051AQ002

COIL

BEA2

L5051AQ002

COIL

BEA3

L5051AQ002

COIL

BEA4

L5051AQ002

COIL

BEA301

L5051AQ002

COIL

BEA401

L5051AQ002

COIL

BEA601

L5051AQ002

COIL

BEA602

L5051AQ002

COIL

L1189RS600

COIL

L161

L1013SQ3R7

COIL

L402

L1183RS500

COIL

L403

L1243SL1R1

COIL

(PHOTO ELECTRIC TRANSDUCERS)

PC1

H7152AS001

PHOTO COUPLER

PC2

H7152AS001

PHOTO COUPLER

PC4

H7152AS001

PHOTO COUPLER

PC601

H7152AS001

PHOTO COUPLER

(THERMISTORS)

PTC501

D8002AQ900

THERMISTOR

PTC502

D8002AQ900

THERMISTOR

(THYRISTOR)

T1237BR001

THYRISTOR

(TRANSFORMERS)

L2000VL045

TRANSFORMER

T301

L2000DS170

TRANSFORMER

T401

L2606AS001

TRANSFORMER

T402

L2000BS035

TRANSFORMER

T601

L2000VL046

TRANSFORMER

(RELAY)

RL1

K3103AL001

RELAY

(VARIABLE RESISTORS)

VR651

R8054EQ502

VARIABLE RESISTOR

VR652

R8054EQ102

VARIABLE RESISTOR

(VARISTORS)

D7106AR005

VARISTOR

D7106AR005

VARISTOR

(OTHERS)

MPS0501000

HEAT SINK

MPS0502000

HEAT SINK

MPS0503000

HEAT SINK

MPS0504000

HEAT SINK

PPS0120000

INSULATOR

PPS0117000

INSULATOR

PPS0121000

INSULATOR

PPS0122000

INSULATOR

Ref.

No.

Part No.

Part Name & Description

Remarks

KPS1023000

INSULATOR, SHEET (for Q401,
Q601, Q620)

KPS1026000

INSULATOR, SHEET (for PTC501,
PTC502)

MPS0510000

ANGLE, BRACKET (for Q6, Q7,
Q601, Q620)

MPS0511000

ANGLE, BRACKET (for D19)

UPS0035000

INSULATOR, TUBE (for PTC501,
PTC502)

WPS2242000

LEAD WIRE (Brown) (for CN553,
CN554)

WPS2243000

LEAD WIRE (White) (for CN551,
CN552)

WPS2244000

LEAD WIRE (Gray) (for CN602,
CN603)

WPS2249000

LEAD WIRE (Yellow) (for
CN601, CN604)

WPS2253000

LEAD WIRE (Red) (for CN555,
CN556)

PCB1

PSWP1DA0103M

SUB BOARD 1 A´SSY (PRIMARY)
(RTL)

(IC)

IC051

H3151AC001

(CONNECTOR)

CN001

K2015BQ009

CONNECTOR

(CAPACITORS)

C017

C1095EQ473

0.047

C018

C1094EQ471

470p

C019

C1142CC474

0.47

C020

C1094EQ101

100p

C021

C1094EQ471

470p

C022

C1095EQ333

33000p

C027

C1095EQ104

0.1

C029

C1095EQ104

0.1

(RESISTORS)

R3131AC000

R022

R3127TC270

R034

R3127TC332

3.3k

R036

R3127TC223

22k

R038

R3121TC221

220

R039

R3121TC183

18k

R040

R3123TC684

680k

R042

R3123TC104

100k

R055

R3127TC272

2.7k

PCB2

PSWP2DA0103M

SUB BOARD 2 A´SSY (SECONDARY)
(RTL)

(ICS)

IC301

H1153AS001

IC401

H1154AC001

(TRANSISTORS)

Q305

T4081CC002

TRANSISTOR(SI)

Q306

T4097CC002

TRANSISTOR(SI)

Q403

T4081CC002

TRANSISTOR(SI)

Q511

T1576AC002

TRANSISTOR(SI)

Q524

T1576AC002

TRANSISTOR(SI)

Q525

T4081CC002

TRANSISTOR(SI)

Q526

T4081CC002

TRANSISTOR(SI)

Q527

T4102CC002

TRANSISTOR(SI)

Q528

T4081CC002

TRANSISTOR(SI)

128

KX-TDA0103XJ / KX-TDA0104XJ / KX-TDA0108XJ / KX-TDA0103X / KX-TDA0104X / KX-TDA0108X

Summary of Contents for KX-TDA0103XJ

Page 1: ...ia Middle Near East Africa Latin America and Europe 7 2 PSU M KX TDA0104XJ X 12 7 3 PSU L KX TDA0103XJ X 13 8 POWER SUPPLY UNIT CIRCUIT OPERATION 15 8 1 PSU S KX TDA0108XJ X 16 8 2 PSU M KX TDA0104XJ X 30 8 3 PSU L KX TDA0103XJ X 45 9 TROUBLESHOOTING GUIDE 61 9 1 KX TDA0108XJ X POWER UNIT TROUBLESHOOTING 61 9 2 KX TDA0104XJ X POWER UNIT TROUBLESHOOTING 74 9 3 KX TDA0103XJ X POWER UNIT TROUBLESHOOT...

Page 2: ...EFORM PSU S KX TDA0108XJ X 139 16 SCHEMATIC DIAGRAM M TYPE POWER SUPPLY UNIT PSU M KX TDA0104XJ X 142 16 1 MAIN BOARD 142 16 2 SUB BOARD 3 144 16 3 SUB BOARD 2 146 16 4 SUB BOARD 1 148 16 5 WAVEFORM PSU M KX TDA0104XJ X 149 17 SCHEMATIC DIAGRAM L TYPE POWER SUPPLY UNIT PSU L KX TDA0103XJ X 152 17 1 MAIN BOARD 152 17 2 SUB BOARD 4 154 17 3 SUB BOARD 3 155 17 4 SUB BOARD 2 156 17 5 SUB BOARD 1 157 1...

Page 3: ...nge After change KX TDA0103XJ KX TDA0103X PSLP1208 PSLP1432 KX TDA0104XJ KX TDA0104X PSLP1207 PSLP1433 KX TDA0108XJ KX TDA0108X PSLP1206 PSLP1453 1 2 The Classification of Service Manual This supplement is issued for the original service manual of modified power supply unit Model No Original Service Manual Order No Before change After change KX TDA0103XJ KX TDA0103X KMS0303680C8 KMS0612695SE Suppl...

Page 4: ...ons Do not heat the PCB for too long time in order to prevent solder splash or damage to the PCB PbF solder will tend to splash if it is heated much higher than its melting point approximately 1100 F 600 C When applying PbF solder to double layered boards please check the component side for excess which may flow onto the opposite side See the figure below 2 1 SUGGESTED PbF SOLDER There are several...

Page 5: ...e unit 4 2 SAFETY PRECAUTIONS Refer to Service Manual for KX TDA100 KX TDA200 and KX TDA600 4 3 INSULATION RESISTANCE TEST 1 Unplug the power cord and short the two prongs of the plug with a jumper wire 2 Turn on the power switch 3 Measure the resistance value with ohmmeter between the jumpered AC plug and earth terminal 4 If the measurement is outside the specified limits there is a possibility o...

Page 6: ...Input voltage AC100 130V AC200 240V current 2 5A 1 4A frequency 50 60Hz Output ch 15V 15VPT 30V 40V voltage 15V 15V 30V 41V current rated 3 20A 3 84A 0 73A 2 4A total output power 140 4 W KX TDA0103XJ X PSLP1432 Input voltage AC100 130V AC200 240V current 5 1A 2 55A frequency 50 60Hz Output ch 15V 15VPT 30V 41V voltage 15V 15V 30V 41V current rated 3 20A 15 4A 0 73A 4 50A total output power 279 W ...

Page 7: ... Other DPT APT DSS Console 4 Extension Card 1 DHLC8 8 SLC8 8 SLC16 16 MSLC16 16 CS 4 ISDN Extension 2 Voice Mail 1 1 Only the extension cards that can support SLTs count for the load figures PSU Capability Each PSU supports a different amount of load figures PSU Type Maximum Load Figures Available PSU S KX TDA0108XJ X 64 Available for the KX TDA100 PSU M KX TDA0104XJ X 128 Available for the KX TDA...

Page 8: ...Class 1 of IEC60950 EN60950 UL60950 CAN CSA C22 2 No 60950 and AS NZS60950 therefore a protective earth connection exists between the mains outlet ground and the PSU case To ensure the PBX chassis is safely grounded it is essential that the PSU case be securely fastened to the PBX chassis with the 4 screws provided with each PSU When installing or replacing PSU basic safety precautions should alwa...

Page 9: ... parts in the PSU 2 Push the release lever in the direction of the arrow so that the PSU is made to engage with the connector on the back board securely 3 Turn the 4 screws clockwise in the order indicated by the numbers 1 to 4 to fix the PSU 9 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 10: ...Turn the 4 screws anticlockwise to loosen them 3 Pull the release lever in the direction of the arrow to disconnect the PSU from the back board 4 Replace the PSU 5 Follow the steps in Installing the Power Supply Unit 10 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 11: ...the eight screws A 2 Remove the screw B 3 Remove the chassis cover 1 Remove the eight screws F 2 Remove the two screws B 3 Remove the angle 4 Remove the screw E 5 Remove the main board 11 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 12: ...crew G 3 Remove the three screws B 4 Pull out the three connectors 5 Remove the angle 6 Separate the chassis body and chassis cover 1 Remove the seven screws F 2 Remove the screw E 3 Remove the sub board 3 1 Remove the eight screws F 2 Remove the main board 12 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 13: ...2 Remove the three screws B 3 Pull out the four connectors 4 Remove the angle 5 Separate the chassis body and chassis cover Sub Board 4 1 Remove the sub board 4 Sub Board 3 1 Remove the seven screws F 2 Remove the screw E 3 Remove the sub board 3 13 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 14: ...1 Remove the eight screws F 2 Remove the main board 14 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 15: ... cutoff of AC power supply and outputs an AC alarm signal to the MPR card DC abnormality detection function This function detects any abnormality in the DC voltage and outputs a DC alarm signal to the MPR card Overheating detection function This function detects any overheating of the power unit and shuts down the power supply in order to preserve the safety of the system Two kinds of power supply...

Page 16: ...X TDA0108XJ X This power supply unit consists of two boards 8 1 1 Block Diagram and Circuit Description of PSU S Block Diagram of PSU S 16 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 17: ... from thunder etc Rectifier circuit 1 rectifies input AC voltage at D1 which is input to PFC circuit Varistors Z3 and Z4 deal with the excessive surge voltage from thunder etc Refer to Fig 1 A B C 2 PFC Switching Circuit Rectified input voltage at D1 is boosted by the switching operation of transformer L4 FET Q2 diode D10 and smoothed by electrolytic capacitor C30 The voltage between both terminal...

Page 18: ...uit Refer to Alarm Signal Sending Circuit P 28 Refer to Fig 1 E H I IC1 on Main board Pin1 FB Voltage error amp input Pin2 COMP Voltage error amp output Pin3 MUL Multiplexer input Pin4 IS Current sense Pin5 ZCD Zero cross current detector input Pin6 GND GND Pin7 OUT Gate pulse output Pin8 VCC Input voltage 4 AC Detection Circuit Provided the input AC voltage rectified by D16 and D17 at Rectifier C...

Page 19: ...ed into RF pulse by switching ON OFF MOS FET Q11 repeatedly While Q11 is switched ON the energy is charged in the primary of T1 and it will be discharged to the secondary of T1 while Q11 is OFF Constant voltage is controlled by giving feedback to the control circuit from the output through PC601 The main switch Q11 is controlled by IC2 Refer to Fig 2 A B 2 Main Converter Output Circuit T1 output v...

Page 20: ... Pin5 615 16 Heat Sink Pin 3 Latch Circuit When secondary side protection circuit Refer to Protection Circuit P 29 worked in abnormal state the signal is sent to OVP terminal Pin8 of IC2 of primary side through PC4 Therefore switching operation of Q11 is stopped and the main converter operation is stopped 20 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 21: ...o Fig 3 1 B 1 2 15V Output Converter Controller Circuit The signal from controller circuit centering on IC301 on Sub board operates the switching part The output from main converter is stepped down and fed to the Vc terminal Pin 7 of IC301 Then the oscillation signal from output terminal Pin 6 of IC301 is led to the gate of FET Q302 to switch the voltage Refer to Fig 3 1 C 1 3 15V Output Over Curr...

Page 22: ... of the error amplifier Pin3 Current sence Voltage proportional inductor current Pin4 Rt Ct Timing Resistor and Cap Pin5 GND Ground Pin6 Output Output for driving a power MOS FET Pin7 Vcc Input Voltage Pin8 Vref Reference Voltage 22 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 23: ... 15VPT goes into the over current condition the voltage difference occurs at detection resistors R401 R402 and R403 The voltage of IC401 terminal becomes lower than that of terminal and then output of IC401 becomes LOW Q402 turns ON and Q401 turns OFF Consequently the fold back current limiting shuts down 15VPT output Refer to Fig 3 2 A B 23 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TD...

Page 24: ...art The output from main converter is dropped and fed to the Vc terminal Pin 7 of IC201 And then the oscillation signal from the OUT terminal Pin 6 of IC201 is led to the gate of FET Q202 to switch the voltage Refer to Fig 3 3 C 3 3 30V Output Over Current Protection Circuit When Over Current flows to 30V output the potential difference between terminals of R202 and R203 occurs The voltage potenti...

Page 25: ... of the error amplifier Pin3 Current sence Voltage proportional inductor current Pin4 Rt Ct Timing Resistor and Cap Pin5 GND Ground Pin6 Output Output for driving a power MOS FET Pin7 Vcc Input Voltage Pin8 Vref Reference Voltage 25 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 26: ...gate of Q156 and Q156 is turned ON Refer to Fig 3 4 A 4 2 41V Output Over Current Protection Circuit When Over Current flows to 41V output the potential difference between terminal of R180 occurs causing Q157 to turn ON Q156 is OFF because the potential difference between the gate and the source disappears Consequently the fold back current limiting shuts down 41V output Refer to Fig 3 4 B 26 KX T...

Page 27: ...nd Q155 and then Q153 and Q155 turn ON On the other hand when the battery switch SW501 is turned OFF Q503 and Q504 are turned OFF n BATT output signal output becomes OPEN When over current flows to battery output the voltage difference occurs at detection resistors R172 R191 and R192 Q154 becomes ON and Q153 becomes OFF Consequently the fold back current limiting shuts down battery output Refer to...

Page 28: ... AC alarm sending output becomes LOW On the other hand when input AC voltage is low PC2 turns OFF transistor Q532 on Sub board turns OFF and then AC alarm sending output becomes OPEN Refer to Fig 5 D 3 DC Alarm Signal Sending Circuit When 15VPT 30V and 41V output voltage normally transistors Q541 and Q544 on Sub board in output voltage detection circuit turn ON then the voltage fed from dropper ci...

Page 29: ...value of thermistor NTC501 becomes low transistor Q590 on Sub board turns OFF and voltage from pin 8 of IC301 is sent to the abnormal detection circuit Refer to Fig 6 A 3 Battery Reverse Connection Protection Circuit When the battery is connected to the unit in the wrong direction by mistake the voltage of plus terminal becomes minus Then diodes D523 D524 and D525 turn ON The transistor Q511 on Su...

Page 30: ... TDA0104XJ X This power supply unit consists of four boards 8 2 1 Block Diagram and Circuit Description of PSU M Block Diagram of PSU M 30 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 31: ...tc Rectifier circuit 1 rectifies input AC voltage at D1 which is input to PFC circuit Varistors Z4 and Z5 deal with the excessive surge voltage from thunder etc Refer to Fig 1 A B C 2 PFC Switching Circuit Rectified input voltage at D1 is boosted by the switching operation of transformer T1 Main winding FET Q6 diode D19 and smoothed by electrolytic capacitors C18 and C19 The voltage between both t...

Page 32: ... voltage to Vcc voltage feeding circuit is fed from T1 Sub winding 1 Although it is fed from sub winding of T601 at normal times Refer to AC Input PFC Output P 31 mainly fed from Vcc voltage feeding circuit of PFC circuit PC1 detects the operating state of PFC circuit operation and transmits the result to DC alarm detection circuit Refer to Alarm Signal Sending Circuit P 42 Refer to Fig 1 E H I 4 ...

Page 33: ...s controlled by giving feedback to the control circuit from the output through photo coupler PC601 The main switch Q601 is controlled by the circuit centering on transistor Q602 The sub switch Q620 is controlled by the circuit centering on transistor Q622 Refer to Fig 2 A B C D 2 Main Converter Output Circuit T601 output voltage is rectified by D652 and smoothed by capacitors C401 C402 and C403 An...

Page 34: ...l condition it is impossible to boot the unit unless the electric charge in the power supply is discharged To save the waiting time for reboot the unit has a discharge circuit consisting of Q610 and Q611 Refer to Fig 2 F 34 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 35: ...1 2 15V Output Converter Controller Circuit The signal from controller circuit centering on IC301 on Sub board 2 operates the switching part The output from main converter is stepped down and fed to the Vc terminal Pin 7 of IC301 Then the oscillation signal from output terminal Pin 6 of IC301 is led to the gate of FET Q302 to switch the voltage Refer to Fig 3 1 C 1 3 15V Output Over Current Protec...

Page 36: ...t of the error amplifier Pin3 Current sence Voltage proportional inductor current Pin4 Rt Ct Timing Resistor and Cap Pin5 GND Ground Pin6 Output Output for driving a power MOS FET Pin7 Vcc Input Voltage Pin8 Vref Reference Voltage 36 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 37: ...he 15VPT goes into the over current condition the voltage difference occurs at detection resistors R401 R402 and R403 The voltage of IC401 terminal becomes lower than that of terminal and then output of IC401 becomes LOW Q402 turns ON and Q401 turns OFF Consequently the fold back current limiting shuts down 15VPT output 37 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 38: ...witching part The output from main converter is dropped and fed to the Vc terminal Pin 7 of IC201 And then the oscillation signal from the OUT terminal Pin 6 of IC201 is led to the gate of FET Q202 to switch the voltage Refer to Fig 3 3 C 3 3 30V Output Over Current Protection Circuit When Over Current flows to 30V output the potential difference between terminals of R202 and R203 occurs The volta...

Page 39: ...t of the error amplifier Pin3 Current sence Voltage proportional inductor current Pin4 Rt Ct Timing Resistor and Cap Pin5 GND Ground Pin6 Output Output for driving a power MOS FET Pin7 Vcc Input Voltage Pin8 Vref Reference Voltage 39 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 40: ...gate of Q156 and Q156 is turned ON Refer to Fig 3 4 A 4 2 41V Output Over Current Protection Circuit When Over Current flows to 41V output the potential difference between terminal of R180 occurs causing Q157 to turn ON Q156 is OFF because the potential difference between the gate and the source disappears Consequently the fold back current limiting shuts down 41V output Refer to Fig 3 4 B 40 KX T...

Page 41: ...nd Q155 and then Q153 and Q155 turn ON On the other hand when the battery switch SW501 is turned OFF Q503 and Q504 are turned OFF n BATT output signal output becomes OPEN When over current flows to battery output the voltage difference occurs at detection resistors R172 R191 and R192 Q154 becomes ON and Q153 becomes OFF Consequently the fold back current limiting shuts down battery output Refer to...

Page 42: ...C alarm sending output becomes LOW On the other hand when input AC voltage is low PC2 turns OFF transistor Q532 on Sub board 2 turns OFF and then AC alarm sending output becomes OPEN Refer to Fig 5 D 3 DC Alarm Signal Sending Circuit When 15VPT 30V and 41V output voltage normally transistors Q541 and Q544 on Sub board 2 in output voltage detection circuit turn ON then the voltage fed from dropper ...

Page 43: ...Fig 6 D 2 Over Heat Detection Circuit When internal temperature of power supply rises abnormally resistance values of thermistors NTC501 and NTC502 become low transistor Q590 on Sub board 2 turns OFF and voltage from pin 8 of IC301 is sent to the abnormal detection circuit Refer to Fig 6 A 3 Battery Reverse Connection Protection Circuit When the battery is connected to the unit in the wrong direct...

Page 44: ...5V 15VPT 30V and main converter 41V output becomes abnormal the voltage is sent to the abnormal detection circuit through zener diode D529 on Sub board 2 Refer to Fig 6 C 44 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 45: ...8 3 PSU L KX TDA0103XJ X This power supply unit consists of four boards 8 3 1 Block Diagram and Circuit Description of PSU L 45 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 46: ...ectifier circuit 1 rectifies input AC voltage at D1 which is input to PFC circuit Varistors Z4 and Z5 deal with the excessive surge voltage from thunder etc Refer to Fig 1 A B C 2 PFC Switching Circuit Rectified input voltage at D1 is boosted by the switching operation of transformer T1 Main winding FETs Q6 and Q7 diode D19 and smoothed by electrolytic capacitors C18 and C19 The voltage between bo...

Page 47: ... voltage to Vcc voltage feeding circuit is fed from T1 Sub winding 1 Although it is fed from sub winding of T601 at normal times Refer to AC Input PFC Output P 46 mainly fed from Vcc voltage feeding circuit of PFC circuit PC1 detects the operating state of PFC circuit operation and transmits the result to DC alarm detection circuit Refer to Alarm Signal Sending Circuit P 58 Refer to Fig 1 E H I 4 ...

Page 48: ... from the output through photo coupler PC601 The main switch Q601 is controlled by the circuit centering on transistor Q602 The sub switch Q620 is controlled by the circuit centering on transistor Q622 Refer to Fig 2 A B C D 2 Main Converter Output Circuit T601 output voltage is rectified by D652 D659 and smoothed by capacitors C651 C401 C402 and C403 And then it is controlled by three terminal vo...

Page 49: ...he power supply is discharged To save the waiting time for reboot the unit has a discharge circuit consisting of Q610 and Q611 Refer to Fig 2 F 49 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 50: ... B 1 2 15V Output Converter Controller Circuit The signal from controller circuit centering on IC301 on Sub board2 operates the switching part The output from main converter is stepped down and fed to the Vc terminal Pin 7 of IC301 Then the oscillation signal from output terminal Pin 6 of IC301 is led to the gate of FET Q302 to switch the voltage Refer to Fig 3 1 C 1 3 15V Output Over Current Prot...

Page 51: ... of the error amplifier Pin3 Current sence Voltage proportional inductor current Pin4 Rt Ct Timing Resistor and Cap Pin5 GND Ground Pin6 Output Output for driving a power MOS FET Pin7 Vcc Input Voltage Pin8 Vref Reference Voltage 51 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 52: ...entering on IC401 on Sub board2 operates the switching part The output from main converter is stepped down and fed to the Vc terminal Pin 20 of IC401 And then the oscillation signal from the OUT terminal Pin 2 of IC401 is led to the gate of FET Q401 through the transformer T402 to switch the voltage Refer to Fig 3 2 C 2 3 15V PT Output Over Current Protection Circuit When Over Current flows to 15V...

Page 53: ... Pin3 Emitter Pin4 VF Pin7 ON OFF Pin8 OVP Pin9 DET Pin10 F B Pin11 T ON Pin12 CF Pin13 T OFF Pin14 CT Pin17 GND Pin18 CLM Pin19 CLM Pin20 Vcc Pin5 615 16 Heat Sink Pin 53 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 54: ...hing part The output from main converter is dropped and fed to the Vc terminal Pin 7 of IC201 And then the oscillation signal from the OUT terminal Pin 6 of IC201 is led to the gate of FET Q202 to switch the voltage Refer to Fig 3 3 C 3 3 30V Output Over Current Protection Circuit When Over Current flows to 30V output the potential difference between terminals of R202 and R203 occurs The voltage p...

Page 55: ... of the error amplifier Pin3 Current sence Voltage proportional inductor current Pin4 Rt Ct Timing Resistor and Cap Pin5 GND Ground Pin6 Output Output for driving a power MOS FET Pin7 Vcc Input Voltage Pin8 Vref Reference Voltage 55 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 56: ...of Q156 and Q156 is turned ON Refer to Fig 3 4 A 4 2 41V Output Over Current Protection Circuit When Over Current flows to 41V output the potential difference between terminals of R180 and R181 occurs causing Q157 to turn ON Q401 is OFF because the potential difference between the gate and the source disappears Consequently the fold back current limiting shuts down 41V output Refer to Fig 3 4 B 56...

Page 57: ...nd Q155 and then Q153 and Q155 turn ON On the other hand when the battery switch SW501 is turned OFF Q503 and Q504 are turned OFF n BATT output signal output becomes OPEN When over current flows to battery output the voltage difference occurs at detection resistors R172 R191 and R192 Q154 becomes ON and Q153 becomes OFF Consequently the fold back current limiting shuts down battery output Refer to...

Page 58: ...AC alarm sending output becomes LOW On the other hand when input AC voltage is low PC2 turns OFF transistor Q532 on Sub board2 turns OFF and then AC alarm sending output becomes OPEN Refer to Fig 5 D 3 DC Alarm Signal Sending Circuit When 15VPT 30V and 41V output voltage normally transistors Q541 and Q544 on Sub board2 in output voltage detection circuit turn ON then the voltage fed from dropper c...

Page 59: ...Fig 6 C 2 Over Heat Detection Circuit When internal temperature of power supply rises abnormally resistance values of posistors PTC501 and PTC502 become High transistor Q511 on Sub board2 turns ON and the voltage from dropper circuit is sent to the abnormal detection circuit through zener diode D529 on Sub board2 Refer to Fig 6 A 3 Battery Reverse Connection Protection Circuit When the battery is ...

Page 60: ...oltage controlled by dropper circuit is supplied to between terminal 1 plus and terminal 2 minus the FAN starts to rotate The sensor output is low while the FAN is rotating and the sensor output becomes high when the FAN stops Refer to Fig 7 B 3 FAN Alarm Signal Sending Circuit Q592 is OFF while the FAN is rotating and the FAN alarm output becomes OPEN No voltage is added between the base and the ...

Page 61: ...TING GUIDE 9 1 KX TDA0108XJ X POWER UNIT TROUBLESHOOTING 9 1 1 No Voltage is Output at All 1 Output voltage of Main Converter is Abnormal 61 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 62: ...ll 2 Output voltage of Main Converter is Normal 9 1 3 15VPT 30V 41V are Not Output Only 15V is output 9 1 4 15VPT 30V are Not Output 15V 41V are available 62 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 63: ...Output Other Voltage are available 9 1 6 Only 30V is Not Output Other Voltage are available 9 1 7 Only 41V is Not Output Other Voltage are available 63 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 64: ...Does Not Operate PSU can Not Charge Batteries 9 1 9 AC Alarm is Sent Although AC Power is Normal 9 1 10 DC Alarm is Sent Although All DC Output are Normal 64 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 65: ...3 Open C313 Short C32 Short C33 Short C330 Short C34 Short C36 Short C38 Open C38 Short C39 Open Q11 F1 C39 Short C40 Short C41 Short C5 Short F1 C551 Short C552 Short C660 Open Q11 F1 C701 Short C8 Short F1 CN101 Short 15V GND D1 Open D1 Open D1 Open D1 Open D1 Short F1 D1 Short F1 D1 Short F1 D101 Short D24 Short D25 Short D26 Short D27 Open D27 Short D301 Short D302 Open D302 Short D305 Short D...

Page 66: ...Short 1 2 IC201 Short 6 7 IC301 Open 2 IC301 Open 5 IC301 Open 3 IC301 Open 4 IC301 Open 6 IC301 Open 7 IC301 Open 8 IC301 Short 6 7 IC301 Short 1 2 IC301 Short 3 4 IC301 Short 5 6 IC301 Short 7 8 IC651 Open R IC651 Open A IC651 Open K IC651 Short R A IC651 Short A K L1 Open L2 Open L3 Open L301 Open NTC1 Open R8 NTC501 Short PC4 Short TR PC601 Open D PC601 Open TR PC601 Short D PC601 Short TR Q10...

Page 67: ...ort B C Q524 Short C E Q524 Short B C Q525 Short C E Q525 Short B C Q590 Open C Q590 Open E Q590 Open B Q590 Short E B R101 Short R211 Open R212 Open R213 Open R214 Short R308 Short R309 Open R310 Short R311 Open R312 Open R313 Open R313 Short R314 Open R314 Short R316 Open R321 Open R324 Short R326 Open R326 Short R327 Short R331 Open R521 Short R525 Short D510 R526 Open R55 Open R57 Short R582 S...

Page 68: ...12 Table 2 Ref Defective mode Short Open Check Point The parts which have the possibility of failure simultaneously BEA1 Open C10 Short C14 Short C15 Short C17 Short C21 Short C22 Short C23 Short R38 C25 Short R38 C26 Short R38 C6 Short C9 Short D11 Open D12 Short D16 Open D17 Open D311 Open D6 Short D8 Short IC1 Open 1 IC1 Open 2 IC1 Open 3 IC1 Open 5 IC1 Open 7 IC1 Open 8 IC1 Short 1 2 IC1 Short...

Page 69: ...R38 Open R39 Open R40 Open R41 Open R42 Open VR1 Open 9 1 13 Table 3 Ref Defective mode Short Open Check Point The parts which have the possibility of failure simultaneously Q526 Open C Q526 Open E Q526 Open B Q526 Short E B R570 Short R571 Open R572 Open 9 1 14 Table 4 Ref Defective mode Short Open Check Point The parts which have the possibility of failure simultaneously Q528 Short C E Q530 Open...

Page 70: ...n R407 Short R410 Open R412 Short R413 Short R415 Open 9 1 16 Table 6 Ref Defective mode Short Open Check Point The parts which have the possibility of failure simultaneously C204 Short C205 Short C206 Short C208 Short C210 Short C211 Short C213 Open C213 Short C221 Short C222 Short C230 Short CN101 Open 30V CN101 Short 30V GND D201 Short D202 Open D202 Short D205 Short D210 Open D210 Short D224 S...

Page 71: ...Short C E Q203 Short B C Q204 Open C Q204 Open E Q204 Open B Q204 Short C E Q204 Short E B Q204 Short B C Q205 Short B C Q206 Short C E Q206 Short B C R206 Short R207 Open R208 Short R209 Open R210 Short R211 Short R212 Short R213 Short R214 Open R217 Open R218 Open R221 Open R224 Short R226 Open R226 Short R231 Open R291 Short 71 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX T...

Page 72: ...D303 Short IC651 Short R K L161 Open Q156 Open D Q156 Open S Q156 Open G Q156 Short S G Q156 Short G D Q157 Short C E Q157 Short B C Q527 Short C E Q527 Short B C R177 Open R178 Open R179 Short R180 Open R183 Open R184 Open R187 Short R319 Open R509 Short Q503 Q504 Q505 R319 R651 Short R653 Short R654 Open T301 Open 2 T301 Open 3 T301 Short 2 3 T301 VR651 Short 72 KX TDA0103XJ KX TDA0104XJ KX TDA0...

Page 73: ... Open B Q505 Open C Q505 Open E Q505 Open B Q505 Short E B R165 Open R166 Open R173 Short R502 Open R503 Open R507 Short R508 Short R509 Open 9 1 19 Table 9 Ref Defective mode short open Check point The parts which have the possibility of failure simultaneously D521 short open A K Q521 PC2 D53 D54 R54 Q521 short open B E C E C B C B E D521 9 1 20 Table 10 Ref Defective mode short open Check point ...

Page 74: ... 2 KX TDA0104XJ X POWER UNIT TROUBLESHOOTING 9 2 1 No Voltage is Output at All 1 Output voltage of Main Converter is Abnormal 74 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 75: ...2 No Voltage is Output at All 2 Output voltage of Main Converter is Normal 9 2 3 15VPT 30V 41V are Not Output Only 15V is output 75 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 76: ...9 2 4 15VPT 30V are Not Output 15V 41V are available 9 2 5 Only 15VPT is Not Output Other Voltage are available 76 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 77: ...9 2 6 Only 30V is Not Output Other Voltage are available 9 2 7 Only 41V is Not Output Other Voltage are available 77 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 78: ... 2 8 Battery Backup Function Does Not Operate PSU can Not Charge Batteries 9 2 9 AC Alarm is Sent Although AC Power is Normal 78 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 79: ...en Q6 F1 R35 C017 Short Q6 F1 C018 Short C018 Open C019 Short C020 Short C021 Short C022 Open Q6 F1 C022 Short C027 Short C1 Short F1 C10 Short F1 C11 Short F1 C12 Short C13 Short C14 Short C15 Short C16 Short F1 C17 Short Q6 F1 C18 Short F1 C19 Short F1 C32 Short F1 C51 Short C59 Short C60 Short C201 Short 79 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 80: ... Short C622 Open C701 Short D1 Short F1 D1 Short F1 D1 Short F1 D1 Open D1 Open D1 Open L D1 Open N D4 Short R9 R10 D19 Short Q6 F1 D19 Open D51 Open D301 Short D302 Open D305 Short D324 Short D325 Short D311 D419 Short D510 Short D529 Short D601 Short D16 Q53 R9 R10 D604 Open D606 Short D606 Open D608 Open D612 Short D621 Short D622 Open Q622 D623 Short D623 Open D624 Open D625 Open Q601 Q620 Q62...

Page 81: ... 7 8 IC1 Open 2 IC1 Open 5 IC1 Open 6 IC1 Open 7 IC1 Open 8 IC201 Open 2 IC201 Open 5 IC201 Short 1 2 IC201 Short 6 7 IC301 Open 2 IC301 Open 5 IC301 Short 6 7 IC301 Open 3 IC301 Open 4 IC301 Open 6 IC301 Open 7 IC301 Open 8 IC301 Short 1 2 IC301 Short 3 4 IC301 Short 5 6 IC301 Short 7 8 IC651 Open R IC651 Open A IC651 Open K IC651 Short R A IC651 Short A K L2 Open L3 Open L4 Open L301 Open NTC501...

Page 82: ...C E Q301 Short B C Q302 Open G Q302 Short D S Q302 Short G D Q303 Short C E Q303 Short B C Q304 Open C Q304 Open E Q304 Open B Q304 Short C E Q304 Short E B Q304 Short B C Q305 Short B C Q511 Short C E Q511 Short B C Q521 Short E B Q521 Short B C Q524 Short C E Q524 Short B C Q525 Short C E Q525 Short B C Q590 Open C Q590 Open E Q590 Open B Q590 Short E B Q601 Open S Q601 Q601 Short G D Q601 Q602 ...

Page 83: ...ort C E Q690 Short C B Q691 Short B E Q691 Open E Q691 Open C Q691 Open B Q692 Short B E Q692 Open E Q692 Open C Q692 Open B R022 Open Q6 F1 R034 Short R038 Open R040 Short R4 Open R17 Open R18 Open R19 Open R20 Open R21 Open R25 Open R32 Open R35 Open Q6 F1 R35 R036 Short R036 Open R36 Short R49 Open R50 Open R51 Short R55 Short R55 Open R56 Open R57 Open R59 Short R59 Open R9 R10 R60 Short R73 O...

Page 84: ... Short R617 Open R620 Short R621 Short R621 Open R622 Short R623 Short R623 Open R624 Open Q601 Q620 Q622 D621 D623 D624 R626 R624 Short R625 Open Q622 R625 Short R626 Open R627 Short R630 Open R631 Short R651 Open R652 Short R653 Open R654 Short R692 Open R698 Short R699 Short RL1 Short COIL R9 R10 RL1 Open COIL R9 R10 RL1 Open SW R9 R10 SW1 Open T601 Short 2 3 Q601 T601 Short 5 6 Q601 T601 Short...

Page 85: ...Open S Q302 Short S G 9 2 13 Table 3 Ref Defective mode Short Open Check Point The parts which have the possibility of failure simultaneously Q526 OPEN C Q526 OPEN E Q526 OPEN B Q526 SHORT E B R570 SHORT R571 OPEN R572 OPEN 9 2 14 Table 4 Ref Defective mode Short Open Check Point The parts which have the possibility of failure simultaneously D53 OPEN D54 OPEN PC2 SHORT D PC2 OPEN D PC2 OPEN Tr Q52...

Page 86: ...6 OPEN R406 SHORT R407 OPEN R407 SHORT R410 OPEN R412 SHORT R413 SHORT R415 OPEN 9 2 16 Table 6 Ref Defective mode Short Open Check Point The parts which have the possibility of failure simultaneously C204 SHORT C205 SHORT C206 SHORT C208 SHORT C210 SHORT C211 SHORT C213 OPEN C213 SHORT C221 SHORT C222 SHORT C230 SHORT CN101 OPEN 30V CN101 SHORT 30V GND D201 SHORT D202 OPEN D202 SHORT D205 SHORT D...

Page 87: ...T C E Q203 SHORT B C Q203 SHORT E B Q204 OPEN C Q204 OPEN E Q204 OPEN B Q204 SHORT C E Q204 SHORT E B Q204 SHORT B C Q205 SHORT B C Q206 SHORT C E Q206 SHORT B C R206 SHORT R207 OPEN R208 SHORT R209 OPEN R210 SHORT R211 SHORT R212 SHORT R213 SHORT R214 OPEN R217 OPEN R218 OPEN R221 OPEN R224 SHORT R226 OPEN R226 SHORT R231 OPEN R291 SHORT 87 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TD...

Page 88: ... GND D162 OPEN D163 OPEN D165 SHORT D303 SHORT R319 D303 OPEN L161 OPEN Q156 OPEN D Q156 OPEN S Q156 SHORT S G Q157 SHORT C E Q157 SHORT B C Q527 SHORT C E Q527 SHORT B C R177 OPEN R178 OPEN R179 SHORT R180 OPEN R183 OPEN R184 OPEN R187 SHORT R319 OPEN R509 SHORT Q503 Q504 Q505 R319 T301 OPEN 2 T301 OPEN 4 88 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 89: ...5 OPEN R166 OPEN R173 SHORT R502 OPEN R503 OPEN R507 SHORT R508 SHORT R509 OPEN R653 SHORT R654 OPEN SW501 OPEN VR651 SHORT 9 2 19 Table 9 Ref Defective mode short open Check point The parts which have the possibility of failure simultaneously D521 short open A K Q521 PC2 D53 D54 R54 Q521 short open B E C E C B C B E D521 9 2 20 Table 10 Ref Defective mode short open Check point The parts which ha...

Page 90: ... 3 KX TDA0103XJ X POWER UNIT TROUBLESHOOTING 9 3 1 No Voltage is Output at All 1 Output voltage of Main Converter is Abnormal 90 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 91: ...2 No Voltage is Output at All 2 Output voltage of Main Converter is Normal 9 3 3 15VPT 30V 41V are Not Output Only 15V is output 91 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 92: ...9 3 4 15VPT 30V are Not Output 15V 41V are available 9 3 5 Only 15VPT is Not Output Other Voltage are available 92 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 93: ...9 3 6 Only 30V is Not Output Other Voltage are available 9 3 7 Only 41V is Not Output Other Voltage are available 93 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 94: ... 3 8 Battery Backup Function Does Not Operate PSU can Not Charge Batteries 9 3 9 AC Alarm is Sent Although AC Power is Normal 94 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 95: ...9 3 10 DC Alarm is Sent Although All DC Output are Normal 95 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 96: ...ort F1 Q6 C18 Short F1 C19 Short F1 C303 Short C304 Short C305 Open C305 Short C306 Short C309 Open C310 Short C311 Short C313 Open C313 Short C32 Short F1 C401 Short C402 Short C403 Short C408 Short C415 Short C416 Short C51 Short C58 Short C60 Short C601 Short C604 Short C605 Short C608 Short C609 Open C609 Short C610 Open C620 Open C620 Short Q601 R9 R10 C621 Open C622 Open C622 Short C651 Shor...

Page 97: ...1 D19 Short Q6 Q7 R9 R10 D301 Short D305 Short D309 Short D310 Open Q302 D310 Short D324 Short D4 Short R9 R10 D412 Short D414 Short D419 Short D51 Open D510 Short D529 Short D530 Short D531 Short D601 Short R9 R10 D16 Q53 D604 Open D606 Open D606 Short D608 Open D611 Short D612 Short D614 Short D621 Short D622 Open Q622 D623 Open D623 Short D624 Open D625 Open Q601 Q620 Q622 D621 D623 D624 R626 D...

Page 98: ...pen 2 IC201 Open 5 IC201 Short 1 2 IC201 Short 6 7 IC301 Open 2 IC301 Open 3 IC301 Open 4 IC301 Open 5 IC301 Open 6 IC301 Open 7 IC301 Open 8 IC301 Short 1 2 IC301 Short 2 3 IC301 Short 3 4 IC301 Short 5 6 IC301 Short 7 8 IC301 Short 6 7 IC401 Open 9 IC401 Open 10 IC401 Short 8 9 IC651 Open R IC651 Open A IC651 Open K IC651 Short R A L2 Open L3 Open L4 Open PC4 Short Tr PC601 Open D PC601 Open Tr ...

Page 99: ...C Q52 Open E Q52 Open C Q52 Open B Q52 Short B E Q524 Short C E Q524 Short B C Q525 Short C E Q525 Short B C Q53 Open E R9 R10 Q53 Open C R9 R10 Q53 Open B R9 R10 Q53 Short B E R9 R10 Q53 Short C B Q53 Q6 Short D S F1 R35 Q6 Short G D F1 R35 Q601 Open S Q601 Open D Q601 Open G Q601 Short S G Q601 Short D S Q602 Q620 F1 Q601 Short G D Q602 Q620 Q602 Open E Q602 Open C Q602 Open B Q602 Short C E Q60...

Page 100: ...hort B E Q7 Short D S R38 R9 R10 Q7 Short G D R38 R9 R10 R022 Open Q6 F1 R35 R034 Short R036 Open R036 Short R038 Open R040 Short R17 Open R18 Open R19 Open R20 Open R21 Open R211 Open R212 Open R213 Open R214 Short R25 Open R308 Short R309 Open R309 Short R310 Short R311 Open R312 Open R313 Open R313 Short R314 Open R314 Short R32 Open R321 Open R322 Open R323 Open R324 Short R326 Open R326 Short...

Page 101: ...620 Q622 D621 D623 D624 R626 R624 Short R625 Open Q622 R625 Short R626 Open R627 Short R630 Open R631 Short R651 Open R652 Short R653 Open R654 Short R692 Open R698 Short R699 Short R73 Open R74 Open R75 Open R76 Open RL1 Open COIL R9 R10 RL1 Open SW R9 R10 RL1 Short COIL R9 R10 SW1 Open T301 Open 8 9 10 11 T301 Short 2 3 T301 Short 8 9 T301 Short 10 11 T601 Open 1 T601 Open 3 T601 Open 4 T601 Ope...

Page 102: ...which have the possibility of failure simultaneously CN803 Open 4 D536 Open Q530 Open E Q530 Open C Q530 Open B Q530 Short E B R536 Open R583 Short 9 3 15 Table 5 Ref Defective mode Short Open Check Point The parts which have the possibility of failure simultaneously C412 Open C412 Short C413 Short C414 Short C417 Short C418 Short C419 Short C420 Short C421 Short C422 Short C423 Short C424 Short C...

Page 103: ...rt L403 Open Q401 Open S Q401 Open D Q401 Open G Q401 Short S G Q402 Short C E Q402 Short B C Q403 Open E Q403 Open C Q403 Open B Q403 Short E B Q528 Short C E Q528 Short B C R312 Short R407 Short R408 Short R409 Open R410 Open R411 Open R412 Open R413 Open R414 Open R414 Short R415 Open R416 Open R417 Short R421 Open R422 Open R423 Short R424 Short R425 Short R429 Open R430 Short R431 Short R432 ...

Page 104: ...t 3 4 D201 Short D205 Short D210 Short D225 Short IC201 Open 3 IC201 Open 4 IC201 Open 6 IC201 Open 7 IC201 Open 8 IC201 Short 3 4 IC201 Short 5 6 IC201 Short 7 8 L202 Open Q201 Short C E Q201 Short B C Q202 Open S Q202 Open D Q202 Open G Q202 Short S G Q203 Short C E Q203 Short B C Q204 Open E Q204 Open C Q204 Open B Q205 Short B C Q206 Short C E Q206 Short B C R208 Short R209 Open R210 Short R21...

Page 105: ...k Point The parts which have the possibility of failure simultaneously CN102 Open 2 3 5 6 CN102 Short 2 3 5 6 CN104 Open 1 2 CN104 Open 3 4 CN104 Short 1 2 3 4 9 3 19 Table 9 Ref Defective mode short open Check point The parts which have the possibility of failure simultaneously D521 short open A K Q521 PC2 D53 D54 R54 Q521 short open B E C E C B C B E D521 9 3 20 Table 10 Ref Defective mode short...

Page 106: ...iagonally opposite pins in the correct positions on the PCB Be certain each pin is located over the correct pad on the PCB 2 Apply flux to all of the pins on the IC 3 Being careful to not unsolder the tack points slide the soldering iron along the tips of the pins while feeding enough solder to the tip so that it flows under the pins as they are heated 10 3 REMOVING SOLDER FROM BETWEEN PINS 1 Add ...

Page 107: ...11 CABINET AND ELECTRICAL PARTS LOCATION 11 1 PSU S KX TDA0108XJ X 107 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 108: ...11 2 PSU M KX TDA0104XJ X 108 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 109: ...11 3 PSU L KX TDA0103XJ X 109 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 110: ...11 4 SCREWS AND WASHER 110 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 111: ...TENSION CORD FOR SERVICING Note Internal extension cords that enable the Power Supply Unit to be operated while it is disassembled 111 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 112: ...12 ACCESSORIES AND PACKING MATERIALS 12 1 PSU S KX TDA0108XJ X 112 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 113: ...12 2 PSU M KX TDA0104XJ X 113 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 114: ...12 3 PSU L KX TDA0103XJ X 114 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 115: ...TDA0108XJ Made in Japan P1 PSZK0108XJM1 GIFT BOX for KX TDA0108XJ Made in Malaysia P1 PSZKA0108XU1 GIFT BOX for KX TDA0108X P2 PSPD1225Z CUSHION P3 PSPD1356Z CUSHION 13 1 3 Main Board Parts Ref No Part No Part Name Description Remarks ICS IC1 H1156AC001 IC IC401 H1044AQ001 IC TRANSISTORS Q1 T1812AC001 TRANSISTOR SI Q2 T3569KL002 TRANSISTOR SI Q3 T4081CC002 TRANSISTOR SI Q4 T2712CC005 TRANSISTOR SI...

Page 116: ... C3064EQ100 10 C33 C10B2SQ470 47p C34 C10A9RQ152 1500p C39 C30A0DQ560 56 C41 C10A9RQ102 1000p C100 C1385QS332 3300p C101 C1101RR101 100p C104 C30A0FQ181 180 Ref No Part No Part Name Description Remarks C105 C30A0FQ181 180 C162 C1132EC104 0 1 C163 C1131EC471 470p C164 C30A0EQ271 270 C165 C1132EC472 4700p C201 C30A0EQ151 150 C202 C1103EC102 1000p C203 C1132EC104 0 1 C204 C30A0EQ560 56 C205 C30A0EQ27...

Page 117: ...C182 1 8k R221 R3131AC472 4 7k R224 R3131AC103 10k R291 R3131AC822 8 2k Ref No Part No Part Name Description Remarks R301 R3131AC102 1k R302 R3067DQR22 0 22 R303 R3067DQR22 0 22 R304 R3134AC471 470 R305 R3131AC000 0 R308 R3121TC223 22k R309 R3131AC103 10k R310 R3131AC222 2 2k R311 R3120TC561 560 R312 R3127TC122 1 2k R313 R3127TC123 12k R314 R3127TC272 2 7k R315 R3121TC681 680 R316 R3131AC100 10 R3...

Page 118: ...escription Remarks D19 D2095AQ008 DIODE SI D20 D2095AQ008 DIODE SI D21 D4103AC007 DIODE SI D23 D1056AQ006 DIODE SI D26 D4103AC023 DIODE SI D167 D2095AQ008 DIODE SI D209 D2095AQ008 DIODE SI D212 D2095AQ008 DIODE SI D308 D2095AQ008 DIODE SI D309 D2095AQ008 DIODE SI D417 D2095AQ008 DIODE SI D419 D4103AC043 DIODE SI D510 D4103AC026 DIODE SI D512 D2095AQ008 DIODE SI D514 D2095AQ008 DIODE SI D515 D2095A...

Page 119: ... R3121TC273 27k R426 R3120TC103 10k Ref No Part No Part Name Description Remarks R427 R3121TC561 560 R428 R3121TC561 560 R515 R3121TC561 560 R517 R3127TC622 6 2k R521 R3121TC182 1 8k R523 R3121TC122 1 2k R525 R3121TC473 47k R526 R3121TC102 1k R531 R3121TC223 22k R532 R3121TC223 22k R533 R3121TC103 10k R534 R3121TC473 47k R536 R3123TC104 100k R537 R3123TC104 100k R538 R3121TC682 6 8k R539 R3121TC47...

Page 120: ... T1576AC002 TRANSISTOR SI Q503 T4081CC002 TRANSISTOR SI Ref No Part No Part Name Description Remarks Q504 T4081CC002 TRANSISTOR SI Q505 T1579AC002 TRANSISTOR SI Q506 T1576AC002 TRANSISTOR SI Q507 T4081CC002 TRANSISTOR SI Q521 T2394DL001 TRANSISTOR SI Q540 T4081CC002 TRANSISTOR SI Q601 T2698KL001 TRANSISTOR SI Q602 T4097CC002 TRANSISTOR SI Q603 T1576AC002 TRANSISTOR SI Q604 T4097CC002 TRANSISTOR SI...

Page 121: ...C304 C10A9RQ471 470p C305 C3150CR102 1000 C306 C1132EC104 0 1 C308 C30A0EQ560 56 C314 C30A0EQ560 56 C321 C1102EC102 1000p C401 C30A0EQ561 560 Ref No Part No Part Name Description Remarks C402 C30A0EQ561 560 C403 C30A0EQ561 560 C405 C30A0DQ221 220 C411 C1102EC103 0 01 C412 C1102EC102 1000p C413 C1132EC104 0 1 C501 C1132EC104 0 1 C519 C1132EC104 0 1 C520 C3150ER270 27 C601 C1132EC104 0 1 C602 C1152E...

Page 122: ...C222 2 2k R311 R3127TC561 560 R312 R3127TC122 1 2k Ref No Part No Part Name Description Remarks R313 R3127TC123 12k R314 R3127TC272 2 7k R315 R3121TC331 330 R316 R3131AC100 10 R318 R3131AC102 1k R319 R3121TC100 10 R321 R3131AC472 4 7k R324 R3131AC103 10k R401 R3067DQR10 0 1 R402 R3067DQR10 0 1 R403 R3067DQR10 0 1 R404 R3121TC103 10k R405 R3131AC102 1k R406 R3131AC222 2 2k R407 R3131AC222 2 2k R408...

Page 123: ...1 100p C021 C1141EC471 470p C022 C1142EC333 0 033 C027 C1142EC104 0 1 C029 C1142EC104 0 1 RESISTORS J1 R3131AC000 0 J2 R3131AC000 0 J3 R3131AC000 0 J4 R3131AC000 0 J5 R3131AC000 0 R022 R3127TC270 27 R034 R3127TC332 3 3k R036 R3127TC333 33k R038 R3121TC221 220 R039 R3121TC183 18k R040 R3123TC684 680k R042 R3123TC104 100k R055 R3127TC222 2 2k PCB2 PSWP2DA0104M SUB BOARD 2 A SSY SECONDARY RTL ICS IC2...

Page 124: ...1TC561 560 R428 R3121TC561 560 R515 R3121TC561 560 R517 R3127TC622 6 2k R523 R3121TC122 1 2k R525 R3121TC473 47k Ref No Part No Part Name Description Remarks R526 R3121TC102 1k R531 R3121TC223 22k R534 R3121TC473 47k R536 R3123TC104 100k R539 R3121TC472 4 7k R540 R3123TC104 100k R541 R3129TC184 180k R543 R3126TC124 120k R544 R3121TC000 0 R545 R3120TC103 10k R546 R3126TC184 180k R547 R3121TC000 0 R...

Page 125: ...TOR SI Q7 T3528KL001 TRANSISTOR SI Q51 T4081CC002 TRANSISTOR SI Q52 T1576AC002 TRANSISTOR SI Q53 T4081CC002 TRANSISTOR SI Q153 T2232KL001 TRANSISTOR SI Q154 T4081CC002 TRANSISTOR SI Q155 T2232KL001 TRANSISTOR SI Q156 T2907KL001 TRANSISTOR SI Q157 T4097CC002 TRANSISTOR SI Q158 T4097CC002 TRANSISTOR SI Q301 T1576AC002 TRANSISTOR SI Q302 T0477JL001 TRANSISTOR SI Q303 T4097CC002 TRANSISTOR SI Q304 T18...

Page 126: ...30 C16 C10A9RQ471 470p C17 C10A9RQ221 220p C18 C3130YL331 330 C19 C3130YL331 330 C20 C1385QS222 2200p C21 C30A0GQ150 15 C51 C1152EC104 0 1 C52 C1132EC102 1000p C58 C1152EC104 0 1 Ref No Part No Part Name Description Remarks C59 C1132EC104 0 1 C60 C1132BC224 0 22 C162 C1132EC104 0 1 C163 C1131EC471 470p C164 C30A0EQ271 270 C165 C1142CC224 0 22 C207 C30A0EQ151 150 C302 C1103EC102 1000p C303 C1132EC1...

Page 127: ...R3131AC272 2 7k R319 R3121TC100 10 R321 R3131AC472 4 7k Ref No Part No Part Name Description Remarks R324 R3131AC103 10k R332 R3131AC000 0 R333 R3131AC000 0 R335 R3131AC100 10 R405 R3121TC000 0 R406 R3121TC103 10k R407 R3127TC153 15k R408 R3121TC103 10k R409 R3131AC1R5 1 5 R410 R3131AC220 22 R411 R3131AC150 15 R424 R3127TC103 10k R425 R3127TC122 1 2k R430 R3131AC221 220 R431 R3131AC221 220 R434 R3...

Page 128: ...NSULATOR E6 PPS0117000 INSULATOR E7 PPS0121000 INSULATOR E8 PPS0122000 INSULATOR Ref No Part No Part Name Description Remarks KPS1023000 INSULATOR SHEET for Q401 Q601 Q620 KPS1026000 INSULATOR SHEET for PTC501 PTC502 MPS0510000 ANGLE BRACKET for Q6 Q7 Q601 Q620 MPS0511000 ANGLE BRACKET for D19 UPS0035000 INSULATOR TUBE for PTC501 PTC502 WPS2242000 LEAD WIRE Brown for CN553 CN554 WPS2243000 LEAD WI...

Page 129: ...509 R3131AC000 0 J515 R3121TC000 0 J516 R3121TC000 0 J517 R3121TC000 0 J518 R3121TC000 0 J524 R3121TC000 0 Ref No Part No Part Name Description Remarks J525 R3121TC000 0 J529 R3121TC000 0 J537 R3121TC000 0 J541 R3131AC000 0 J542 R3131AC000 0 R186 R3129TC473 47k R236 R3120TC273 27k R305 R3131AC562 5 6k R317 R3121TC273 27k R320 R3131AC121 120 R322 R3131AC000 0 R323 R3131AC000 0 R326 R3127TC512 5 1k ...

Page 130: ...Remarks Q203 T4097CC002 TRANSISTOR SI Q204 T1820DC001 TRANSISTOR SI Q205 T4081CC002 TRANSISTOR SI Q206 T4097CC002 TRANSISTOR SI DIODES D201 D2095AQ008 DIODE SI D202 D20Q0AQ010 DIODE SI D205 D4103AC021 DIODE SI D209 D2095AQ008 DIODE SI D210 D2027BQ006 DIODE SI D224 D2095AQ008 DIODE SI D225 D4103AC057 DIODE SI CAPACITORS C201 C30A0FQ121 120 C202 C1103EC102 1000p C203 C1132EC104 0 1 C204 C10A9RQ471 4...

Page 131: ... CORD 4P for KX TDA0103XJ X KX TDA0104XJ X EC2 PSZZ4K6Z EXTENSION CORD 4P for KX TDA0103XJ X EC3 PSZZ2K2Z EXTENSION CORD 2P for KX TDA0104XJ X Note Extension Cords are useful for servicing They make servicing easy 131 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 132: ...rements are taken with an oscilloscope or a tester with a ground 2 The schematic diagrams and circuit board may be modified at any time with the development of new technology 132 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 133: ...MEMO 133 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 134: ...520 D510 C24 R35 D15 C26 C27 C36 R71 R75 D26 C35 C40 R47 R48 R49 R80 R57 C31 R67 Vcc C OUT E VF GND GND OVP DET F B ON OFF CLM CLM GND GND GND CT T OFF CF T ON C37 C38 R73 R76 D23 R54 R58 R63 IC2 D21 R50 D20 D14 Q8 PC2 R44 D19 D18 Q7 Q6 Q9 CN806 1 2 3 4 5 6 7 8 9 PC4 PC601 Q10 Q521 D522 Q511 C511 PC4 PC2 PC1 Q540 Q544 Q541 R543 R597 R595 R596 R548 R546 D417 D212 D167 D529 Q524 Q525 Q590 AC detecti...

Page 135: ...51 D655 D654 PC601 R655 C660 IC651 Q305 VRN coMP VFB RT CT Vc OUT GND R328 C309 D308 R335 Q306 R336 R235 R229 Q205 Q206 IC201 VRN coMP VFB RT CT Vc OUT GND R228 C209 Q526 R579 R575 Q527 Q528 R577 D534 D538 D533 Q530 R534 R537 R538 D539 D535 Q532 CN805 1 2 3 4 CN803 CN802 1 2 3 4 5 6 7 1 2 3 4 5 CN808 1 2 3 4 6 CN801 1 2 3 4 5 6 CN804 1 2 3 4 Main Converter Output Circuit Over Voltage Detection Cir...

Page 136: ...25 R26 VR1 C16 C6 C9 C10 D4 D5 SW1 CN1 C2 C3 C1 C4 R1 R2 R3 L N E FG FG D1 R8 NTC1 FG FG BEA1 R15 Q2 Q1 D6 D9 Q3 D11 Q4 IC4 CN807 1 3 4 5 6 2 Q5 D24 R66 D25 C33 Q11 R74 C41 C100 D27 T1 C101 BEA105 BEA106 D101 F G IC4 CN806 1 2 3 4 5 6 7 8 9 L3 L4 BEA4 D10 1 2 7 6 8 5 4 3 10 Main SW Main Converter Output Circuit Main Switch Controller Circuit Rectifier Circuit 2 PFC control circuit Vcc feeding circ...

Page 137: ... 3 24 2 NC NC POWTYPE NC POWTYPE1 DC_ALM 23 1 AC_ALM 4 3 2 1 IC4 CN804 1 2 3 4 CN808 C405 R420 R409 R406 R407 R404 R405 R408 R410 R414 R415 R412 C413 D410 C412 R413 C411 D409 L401 Q401 Q402 R401 R402 R403 R416 R417 R418 R411 IC401 Q201 D201 R203 R202 Q202 Q203 R207 C203 C221 R221 R209 Q204 L202 IC4 CN802 1 2 3 4 5 6 R218 R217 9 8 11 12 13 14 20 15 2 19 18 17 16 15V Output Converter Control Circuit...

Page 138: ...T BATT Q153 D157 R175 R177 R176 R174 D160 D161 C165 R179 Q156 D164 Q158 R180 R187 Q157 L161 CN101 14 15 16 36 37 38 11 12 13 33 34 35 41V POWERGND E CN102 3 4 SW501 R503 Q502 Q503 Q504 Q507 Q506 R506 Q505 nBATT 25 CN101 D502 IC4 CN801 1 2 3 4 1 2 3 4 5 6 J CN805 D162 F G P Battery Input Output DC Switch Circuit 41V Output DC Switch Circuit 41V Output Over Current Protection Circuit Battery Operati...

Page 139: ...15 3 WAVEFORM PSU S KX TDA0108XJ X 7 1 2 4 3 5 6 11 9 10 8 WAVEFORM KX TDA0108XJ X 1 2 Magnification 139 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 140: ...18 12 13 15 14 21 20 16 17 19 WAVEFORM KX TDA0108XJ X 2 2 140 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 141: ...MEMO 141 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 142: ... R53 D3 D2 D10 D11 R24 R34 R23 R15 R22 R14 R18 D12 D13 C23 C13 D15 R27 R17 R16 R10 Z5 D1 L4 Z4 T1 R26 R21 R20 R4 Q1 2 1 CN103 R52 D51 Q51 Q53 Q52 D52 IC1 1 2 3 4 5 6 7 8 9 Iin Vin OVP Vo GND on off Vcc 100 200 C12 R32 Q5 Q4 Q3 BEA1 Q6 Q2 D16 D14 C17 D19 R671 Q610 Q611 Q601 R306 R303 R302 Q301 D301 Q620 CN301 1 2 3 4 Q503 Q502 Q505 Q504 Q507 Q506 D502 CN2 1 CN2 2 CN302 1 2 3 4 SUB BOARD 3 Transform...

Page 143: ... R402 R403 Q402 Q401 D303 R319 T301 Q302 Q303 Q304 R318 D318 C321 R321 Q521 D522 Q540 CN901 IC2 CN801 1 2 3 4 5 6 7 8 9 Q201 D201 R203 R202 Q202 L202 Q203 Q204 R217 R218 C221 R221 CN104 CN101 2 1 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 44 43 42 41 40 39 38 37 35 36 34 33 32 31 30 29 28 27 26 25 24 23 1 2 3 4 5 6 7 1 2 3 4 1 2 3 4 1 2 3 4 5 6 CN904 IC2 CN903 IC2 CN902 IC2 CN905 IC2...

Page 144: ... C5 C6 C3 C4 C1 R1 R2 R3 Z1 FG 1 1 L N CN1 1 CN1 2 CN204 1 1 CN204 2 1 BEA11 BEA12 F151 CN102 1 BATT 2 BATT CN302 1 2 3 4 R702 R701 D701 SW501 CN102 4 3 15V Output Battery Operation Controller Circuit Battery Input Output Circuit Filter Circuit 1 144 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 145: ...memo 145 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 146: ...5 C542 D551 R541 R544 R547 R517 R186 R216 R426 R561 R564 R569 C521 R523 R594 Q590 R526 C511 Q511 R582 D529 Q524 Q525 D552 R531 R599 D540 D542 D417 R549 R551 D212 D167 R543 R546 R548 R595 R596 R597 Q544 Q541 Over Heat Detection Circuit Battery Reverse Connection Detection Circuit Abnormal Condition Detection Circuit Output Voltage Detection Circuit Over Voltage Detection Circuit 146 KX TDA0103XJ KX...

Page 147: ... R588 R589 D536 D530 D531 Q526 R579 R575 R577 Q527 Q528 D533 D534 Q530 R534 D535 Q532 Q205 R228 R229 C209 VRN Vc OUT GND coMP VFB RT CT Q206 R235 CN805 1 2 3 4 5 6 CN801 1 2 3 4 5 6 7 8 9 CN802 1 2 3 4 CN803 1 2 3 4 CN804 1 2 3 4 5 6 Q305 IC301 VRN Vc OUT GND coMP VFB RT CT R328 R329 C309 D308 R335 Q306 R336 R337 D556 D555 R584 R585 D557 30V Output Converter Control Circuit AC Alarm Sending Circui...

Page 148: ...056 R059 R058 R060 R061 R062 IC002 R052 R036 C021 R039 R034 C028 C029 IFB IDET CT SYNC REF ON OFF CS Vcc VC IIN VDET OVP VFB VIN GND OUT IC051 C017 C020 C022 R040 R042 Q008 Q009 Iin Vin OVP Vo GND OUT ON OFF Vcc 100 200 1 2 3 4 5 6 7 8 9 PFC control circuit KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 148 ...

Page 149: ...16 5 WAVEFORM PSU M KX TDA0104XJ X 10 WAVEFORM KX TDA0104XJ X 1 2 1 2 9 8 6 7 11 4 5 3 Magnification 149 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 150: ...18 WAVEFORM KX TDA0104XJ X 2 2 12 13 15 14 16 17 19 21 22 20 150 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 151: ...MEMO 151 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 152: ...Q5 on off Vcc C12 C15 R32 R33 D13 C13 R27 C14 C21 R29 R30 R31 R36 R39 BEA3 C16 C18 C19 R40 R41 R42 R43 R48 R631 R630 C604 D614 D615 D609 R620 R632 R605 R615 R633 D611 C59 R49 R50 VR652 C20 R47 R46 R45 R44 R28 D12 D15 D16 D14 PC1 R35 R38 Q6 Q7 BEA1 BEA4 Q610 R689 Q601 Q620 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 Q611 C17 D19 BEA2 Q2 Q3 100 200 Q53 Q51 D51 D52 R24 R23 R22 R14 ...

Page 153: ...660 CN555 CN556 CN104 CN101 1 2 3 4 5 6 23 24 25 26 27 28 7 29 8 30 9 31 10 32 11 33 12 34 13 35 14 36 15 37 16 38 17 39 18 40 19 41 20 21 22 42 43 44 CN204_4 AC_ALM DC_ALM FAN_ALM nBATT POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND POWERGND 41V 41V 41V 41V 41V 41V 15V 15V 15V 15VPT 15VPT 15V...

Page 154: ... R227 R234 R214 R213 R212 R211 C206 R215 C201 BEA201 D205 R208 R217 R219 Q201 D201 R202 R203 R206 R207 Q202 L202 C214 VRN R228 R235 Q205 R223 D207 R222 R221 Q204 C221 C209 Q206 VFB Vc OUT GND CN402_4 CN402_3 CN402_2 CN402_1 Q203 R218 RT CT coMP 30V Output Over Current Protection Circuit 30V Output Converter Switching Circuit 30V Output Converter Control Circuit KX TDA0103XJ KX TDA0104XJ KX TDA0108...

Page 155: ...1 R1 R2 R3 C1 C7 C8 FG C5 C32 Z2 Z3 CN2 1 CN204_1 CN204_2 CN204_3 CN204_4 CN102 CN302 R702 R703 1 1 2 3 4 4 2 3 5 6 F151 CN2 2 AL1 C6 CN1 2 N L 1 2 3 BATT BATT BATT BATT 15V Output Battery Operation Controller Circuit Battery Input Output Circuit Filter Circuit 1 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 155 ...

Page 156: ...01 R330 C312 R331 C313 R305 R322 Q305 D307 R323 R328 C309 VRN coMP VFB RT CT Vc OUT GND R317 CN805 1 2 3 4 5 6 Q306 CN803 D529 Q524 Q525 D531 D530 Q526 R579 Q527 R577 Q528 D532 Q530 R534 D535 R587 Q532 R590 D537 D534 R575 R571 R573 R576 R578 D538 D533 R581 R583 C524 C525 C526 R589 R588 D536 R536 R572 R574 Vcc C OUT E VF HS HS ON OFFOVP DET F B C414 C413 R418 Q403 HS HS CLM CLM GND CT TOFF CF TON C...

Page 157: ...2 R061 R060 C021 IC051 R036 C027 C030 C019 R038 C018 R022 IFB IIN VDET OVP VFB VIN GND OUT IDET CT SYNC REF ON OFF CS Vcc R039 C028 C029 C020 C017 R040 C022 R042 Q008 Q009 CN001 OVP GND OUT ON OFF Vcc 100 200 1 2 3 4 5 6 7 8 9 VC Iin Vin Vo PFC control circuit KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 157 ...

Page 158: ...17 6 WAVEFORM PSU L KX TDA0103XJ X 10 WAVEFORM KX TDA0103XJ X 1 2 1 2 9 8 6 7 11 4 5 3 Magnification 158 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 159: ...18 WAVEFORM KX TDA0103XJ X 2 2 12 13 20 19 15 14 16 17 15 159 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X ...

Page 160: ...C30 R74 R65 C33 C7 C19 BEA4 L4 L3 R8 C3 D17 Z4 Z3 L1 Z2 D16 D22 C1 J108 J103 BEA155 F151 SW501 AC250V T8AH J113 Q153 Q156 Q155 D157 D101 D701 1 CN102 SW1 CN1 2 BLUE CN1 1 BROWN PRI F1 AC250V T4AH Z1 C2 J43 L2 D1 C4 J3 NTC1 C5 R45 J5 J1 R7 BEA1 C8 C29 R64 C34 R55 D25 C39 C41 D27 J107 J101 J152 J151 J134 J146 BEA106 C105 J7 J114 J111 J110 J132 J135 J102 J109 C201 J133 Q202 Q302 Q401 Q11 Q2 D10 D210 ...

Page 161: ... J126 D224 D205 D201 C202 R201 R204 R319 J127 R62 R174 D161 D523 D525 R598 R503 R3 R2 R1 R77 R53 R52 R5 R41 R38 R42 C25 J46 R30 D11 D12 Q4 Q5 R59 R69 C6 C9 C10 R4 R11 D6 R9 D2 D7 D4 D5 R26 R25 R29 R28 R14 R21 C11 C14 C15 D9 C18 C12 C13 C21 J50 Q3 R23 J44 R15 R72 R56 R66 R70 R414 R407 R408 R418 R417 R416 Q402 Q204 Q203 R405 R406 C413 C412 C411 R404 D318 D311 R311 R312 C306 R315 R314 C206 R214 R213 ...

Page 162: ...535 C552 C551 C511 D510 D512 D514 D540 D529 C521 D530 R526 R582 R560 R531 R541 R550 R544 R597 R596 R547 R595 R517 R186 R656 R651 R652 R548 R654 C660 R216 R546 R543 R545 R549 R551 R532 R542 C542 D551 D417 D212 D167 C524 C525 C529 D522 C519 J518 J539 R75 R76 R73 R67 R36 R35 R71 R63 R58 R54 R44 C40 C35 C36 C38 C31 C27 C28 D26 D20 D18 D15 D14 D19 R49 R46 R57 R47 R43 R48 Q7 Q6 Q10 J527 R80 R34 R37 R51 ...

Page 163: ... J147 J155 C205 C657 CN901 CN902 CN903 T301 119D1 J135 J130 C405 C201 RL1 C11 C10 D1 Q1 R11 R13 R24 R22 Z4 D2 R10 L4 Z5 C305 D210 D310 Q401 CN905 J154 J152 J153 CN904 J131 L202 Q202 J114 J134 J156 J107 1 1 CN101 1 1 23 44 22 1 1 J110 J113 J108 C658 C401 J126 C659 J120 J118 J101 J104 J116 J117 VR651 CN301 NTC501 C607 C608 BEA601 J1 J22 C18 J18 J17 J3 C620 C17 C16 D601 BEA602 BEA3 BEA1 Q5 Q4 T1 D14 ...

Page 164: ...602 R44 R49 R601 C601 C12 C59 D10 R14 R25 Q52 D13 C23 D4 D51 D54 C202 C203 Q203 Q201 D201 Q204 R224 D224 C221 C412 R418 R218 R217 R214 C206 R311 D311 C306 R291 R411 R417 R416 D225 R213 R212 R211 R312 R313 R315 R215 IC401 D202 R207 R201 R204 R209 Q53 Q51 R57 R56 R55 C60 R27 R46 R623 R622 Q622 D621 C621 R627 J29 Q603 Q604 Q611 Q610 C602 C603 R618 R633 R632 R619 D502 C162 J141 D522 R169 R171 Q154 R17...

Page 165: ... 3 3 1 P C P S 0 9 0 5 1 J302 1 SW501 J305 J304 CN204 1 CN204 2 CN302 1 RED BLUE BEA11 F151 AC250V 15A BEA12 CAUTION PbF KX TDA0104XJ X M TYPE POWER SUPPLY UNIT PSU M SUB BOARD 3 COMPONENT VIEW M FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RATINGS OF FUSE KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 165 ...

Page 166: ...R701 R702 R3 R2 R1 KX TDA0104XJ X M TYPE POWER SUPPLY UNIT PSU M SUB BOARD 3 BOTTOM VIEW KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 166 ...

Page 167: ...515 J500 1 J525 J503 J524 J523 J501 CN802 1 CN803 1 J507 PbF MPSK0 1 3 3 2 PCPS0 9 0 5 2 M CN801 J502 J504 J508 J510 J509 94V 0 J513 J514 KX TDA0104XJ X M TYPE POWER SUPPLY UNIT PSU M SUB BOARD 2 COMPONENT VIEW KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 167 ...

Page 168: ...335 R327 C310 R334 C330 R328 C309 C312 R331 C313 J540 J516 Q306 R329 R336 R337 R235 R226 C222 D209 C215 R227 R234 C210 J554 C213 R231 C212 C209 R228 C230 D309 R326 J550 R330 Q206 R229 R240 R242 Q205 J526 R230 R186 R595 R547 R596 R597 R545 D212 R549 D167 R551 R589 Q532 C524 R583 Q530 D555 D533 R592 C552 R526 D512 C521 R560 R531 D540 R541 R542 C542 D551 R599 D417 R544 D529 D514 R582 C551 C511 R525 D...

Page 169: ...062 R038 C030 C019 C027 R036 R022 IC051 Q008 Q009 C017 C018 C028 J2 J4 R055 R039 J1 R060 R056 R052 R051 R059 J3 J5 R061 C029 IC002 KX TDA0104XJ X M TYPE POWER SUPPLY UNIT PSU M SUB BOARD 1 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 169 ...

Page 170: ...C402 D310 D303 D414 D412 R310 T402 J201 J202 Q401 L402 C420 L403 R302 BEA401 BEA301 CN551 CN554 C305 C657 2DS170 2V046 2V045 23 1 C418 D652 C659 C651 Q156 T401 C417 Q521 D521 IC3 CN905 CN904 CN903 CN901 44 22 1 RED RED L161 R180 SEC PRI PbF CN301 R181 C607 C604 C20 C18 C620 BEA4 C17 C16 C15 T601 D601 R20 BEA602 BEA3 R21 R4 Q4 Q2 Q1 Q5 R33 R23 R13 R12 R24 VR652 CN601 CN602 CN553 CN552 C658 CN603 YE...

Page 171: ... Q504 D162 Q157 Q592 Q503 Q505 R512 R513 R166 R165 R509 R506 R507 R502 R656 R504 R178 D165 R594 R177 R176 C501 Q402 D402 D401 D431 D404 R405 R432 R430 R406 R407 R425 R424 C422 C302 D302 C407 D407 C405 C690 D691 D693 D694 Q692 Q603 Q604 R692 R691 R659 R619 R695 R698 Q691 Q611 Q610 Q690 R633 R632 R602 R604 R603 R693 R630 R609 D692 D606 D605 D607 C602 C603 Q602 R607 C610 D608 D609 D615 R615 R301 R321...

Page 172: ... 0 9 0 3 1 94V 0 CN102 1 3 6 J305 J304 4 SW501 CAUTION FOR CONTINUED PROTECTION AGAINST RISK OF FIRE REPLACE ONLY WITH SAME TYPE AND RATINGS OF FUSE PbF F151 AC250V 15A 1 CN204_2 CN204_1 CN204_4 CN204_3 BLUE BLUE RED RED CN302 M KX TDA0103XJ X L TYPE POWER SUPPLY UNIT PSU L SUB BOARD 3 COMPONENT VIEW KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 172 ...

Page 173: ...R703 R701 R702 R3 R2 R1 KX TDA0103XJ X L TYPE POWER SUPPLY UNIT PSU L SUB BOARD 3 BOTTOM VIEW KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 173 ...

Page 174: ...SUPPLY UNIT PSU L SUB BOARD 4 COMPONENT VIEW R291 R233 R227 R223 D207 R219 R235 R218 R217 R216 R201 D202 D201 D205 R208 R221 R220 C214 C210 R222 R205 Q201 R234 R230 D224 R224 C222 C202 R211 R213 R214 R215 C206 R212 R232 D211 D225 Q205 R226 R231 R228 C213 C212 C209 D209 Q204 C221 R204 R206 R207 C203 Q203 Q206 C211 KX TDA0103XJ X L TYPE POWER SUPPLY UNIT PSU L SUB BOARD 4 BOTTOM VIEW KX TDA0103XJ KX...

Page 175: ...b F J514 J519 J520 J508 J505 J504 J500 J512 J513 J507 CN801 CN803 1 1 CN804 CN805 IC301 J534 J533 J531 J501 J506 J535 J510 J543 C423 M KX TDA0103XJ X L TYPE POWER SUPPLY UNIT PSU L SUB BOARD 2 COMPONENT VIEW KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 175 ...

Page 176: ...R435 R569 C523 Q525 Q526 R561 R574 R579 R575 Q527 Q528 Q530 D534 R577 D533 D532 C524 C525 J515 D537 D535 R588 R426 R543 R550 R546 D417 D212 D167 J529 D423 C425 R236 R186 R548 R517 R433 C421 C424 C526 R552 Q532 R416 R536 D416 R412 C410 C411 C412 R413 R414 R322 R323 D307 J509 J542 J541 C310 C311 J524 J518 C313 R331 C312 C309 R328 D309 R317 R305 R418 R421 R423 Q305 Q306 R320 C413 C414 C415 C433 C432 ...

Page 177: ...062 R038 C030 C019 C027 R036 R022 IC051 Q008 Q009 C017 C018 C028 J2 J4 R055 R039 J1 R060 R056 R052 R051 R059 J3 J5 R061 C029 IC002 KX TDA0103XJ X L TYPE POWER SUPPLY UNIT PSU L SUB BOARD 1 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X 177 ...

Page 178: ...178 KX TDA0103XJ KX TDA0104XJ KX TDA0108XJ KX TDA0103X KX TDA0104X KX TDA0108X NT1 KXTDA0103XJH3 KXTDA0104XJH3 KXTDA0108XJH3 KXTDA0103XUK1 KXTDA0104XUK1 KXTDA0108XUK1 ...

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