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General Installation Manual 

© Apr 2012, SANYO Electric Co., Ltd.  All Rights Reserved 

 

 

2

required to help provide proper 
installation support.   

  Both roof construction and module 

installation design have an effect on 
the fire resistance of a building. 
Improper installation may contribute to 
fire hazards.  Additional devices such 
as ground faults, fuses, and 
disconnects may be required.  

  Do not use modules of different 

specifications in the same series string. 

  Do not use modules of different 

specifications in parallel.  

 

Check and follow all safety precautions 
of other system components used. 

 

UL Listing Information 

To satisfy UL standard 1703 requirements, 
when installing modules, be sure to:  

  Use only stranded or solid copper 

single–conductor type UF cable or 
USE cable, rated sunlight resistant, for 
modules and interconnect wiring that is 
exposed to weather. 

 

Observe the requirements described in 
sections labeled INSTALLTION and 
SPECIFICATIONS. 

  

INSTALLATION 
General 

Please read this guide completely before 
installation or use of the modules. This 
section contains electrical and mechanical 
specifications needed before using your 

Panasonic

 PV modules. 

 

Modules should be firmly fixed in place 
in a manner suitable to withstand all 
expected loads, including wind and 
snow loads.  

  Metals used in locations that are 

exposed to moisture shall not be 
employed alone or in combinations that 
could result in deterioration. 

  Install modules where they are not 

shaded by obstacles like buildings and 
trees.  Especially pay attention to avoid 
partially shading modules by objects 
during the daytime. 

  Modules are water resistant, but not 

waterproof.  Moisture may leak through 
where the frame and glass connect. 

 

Please contact your SANYO 
Authorized Representative with 
questions regarding mounting profiles 
for modules if needed. 

 

Notes on Installation  

  Clearance between the roof surface 

and module frame is 

required

 to allow 

cooling air to circulate under the back 
side of the module. This also allows 
any condensation or moisture to 
dissipate.  Install modules so that air 

can circulate between the roof and the 
module as freely as possible.  

  Leave 4 inches of clearance between 

the roof and the module frame. 

  SANYO recommends (but does not 

require) the installation method and 
mounting profile shown in Figure 1. 

  A module should be attached on a 

mount or support structure rail by metal 
fittings (Size: 27x27x14mm, Material; 
SUS304 or NSSC180). The metal 
fitting must meet the following 
specifications. Size: not less than 1.06’’ 
(27mm) width 

Thickness: not less than 0.12’’ (3 mm) 

Material: Stainless steel 

 

Bolting torque must be more than 8N.m. 

 
The following information is provided to 
help customers obtain good performance 
without exceeding a module’s operating 
conditions or warranty parameters. 

  Do not artificially concentrate sunlight 

on a module by mirror, Fresnel lens, 
magnification, etc. 

  The surface upon which modules are 

installed is recommended to be flat, to 
prevent artificially concentrated 

sunlight.  

 

Additional output power from the back 
face of the panel can be increased or 
decreased depending upon angles of 
installation, height from surfaces, 
shade from structures or rails, and the 
albedo of surrounding surfaces. 

  Please see Figure 6 for the effect of 

angles of installation on output power. 

  The height of a module above a 

surface affects the power potential of 
the module’s back face.  

 

When possible, maximize the height of 
modules above surfaces in order to 
maximize ambient light beneath the 
modules.  

 

Always position support structures and 
rails along the edges of a module, or 
between modules, and do not allow 
rails to shade a module’s back surface. 

 

Light colored surfaces reflect more light 
than dark colored surfaces. Installing 
HIT Double modules over light colored 
surfaces will increase the output power 
potential from the back side. 

 

Operating Conditions 

SANYO requires that modules be operated 

14

27

27

φ

8

Solar Module

Installation (reference) 

This referential figure is for HIT Double 
 (

VBHBxxxDA03

) modules 

Metal fitting

(

4

 

places

)

Metal fitting

 

Spring washer

Flat washer

Module

M6 Nut

M6 Bolt/setscrew

Between Modules

Mounting Structure Rail 

End of Module

Mounting Structure Rail

Mounting

 

Structure

 

Rail

Metal fitting

 

Solar Module

Mounting 
Structure Rail 

Figure 1.  Installation

 

Summary of Contents for HIT Double Photovoltaic modules

Page 1: ... and tools Do not stand or step on a module Do not drop a module Do not break the glass surfaces of a module Do not allow children and unauthorized persons near the installation site or storage area of modules Completely ground all modules according to applicable electric codes Do not disassemble the module or remove any part installed by the manufacturer Do not open the cover of the junction box ...

Page 2: ...modules so that air can circulate between the roof and the module as freely as possible Leave 4 inches of clearance between the roof and the module frame SANYO recommends but does not require the installation method and mounting profile shown in Figure 1 A module should be attached on a mount or support structure rail by metal fittings Size 27x27x14mm Material SUS304 or NSSC180 The metal fitting m...

Page 3: ... accordance with applicable electrical codes Wiring methods should be in accordance with the NEC in the USA or the CEC in Canada A qualified licensed professional should do all wiring Wiring should be protected to help ensure personal safety and to prevent its damage All modules connected in series should be of the same model number and or type Do not connect modules in parallel without using a co...

Page 4: ...viding the electrical ground contact Recommended torque value in tightening bolt and nut is 2 3N m 20in lb Using grounding lug see Figures 4 2 Use a bolt and nut see Figures 2 and 4 2 The bolt and nut size should be No 8 0 164 diameter 4 16 mm or No 10 0 190 diameter 4 83 mm or M5 0 197 diameter 5 0 mm Star washers must be used to make contact through the anodization of the module for this method ...

Page 5: ...al output performance of the HIT Double solar modules When a module s front or back surface becomes dirty power output is reduced It is recommended to clean the front surface of the module with water and a soft cloth or sponge twice or more per year It is recommended to clean the back surface as needed A mild non abrasive detergent may be applied for persistent dirt It is also recommended to inspe...

Page 6: ...Grounding hole 0 205 diameter 5 2 mm Star washer Stainless steel Flat washer Stainless steel Frame Shorter side Nut Stainless steel Glass Figure 4 1 Grounding method using cup washer Flat washer Stainless steel If using a brass cup washer a flat washer must be inserted between the cup washer and module frame and the flat washer diameter must be greater than the cup washer diameter Glass Figure 3 1...

Page 7: ...ounding lug Copper wire Set screw Stainless steel Figure 4 2 Grounding method using grounding lug Section Grounding lug Grounding hole 0 205 diameter 5 2 mm Frame Nut Stainless steel Copper wire Section Grounding Clip TYCO 1954381 2 SolKlip Top view Grounding Clip TYCO 1954381 2 SolKlip Top view Glass Bolt Stainless steel 8 10 M5 Length not less than 1 024 26 mm not more than 1 26 32 mm Length not...

Page 8: ...Co Ltd All Rights Reserved 8 3 3 0 4 0 7 5 5 3 3 0 4 0 7 Glass side of the module Glass side of the module Drill in this area Drill in this area Figure 4 3 Acceptable area for drilling a Long frame and Short frame Not J Box side b Short frame J Box side ...

Page 9: ...pass Diodes 15 13 06 ft 2 1 21m 2 50 7 lbs 23kg 53 2x35 35x2 36in 1351x898x60mm No 12 AWG MC Connectors 50PSF 2400Pa 39PSF 1876Pa 54 3x36x70 1in 1379x912x1781mm 23pcs 1213Lbs 550kg Dimensions HIT Double Series VBHBxxxDA03 VBHBxxxDA03B Dimensions in mm Side Front Backside Note A module should be installed on support structure rails in accordance with the following Use four symmetrical mounting poin...

Page 10: ...ortCircuitCurrent Isc A 3 68 3 86 4 05 4 23 4 42 4 60 4 78 HITDoble195 VBHB195DA03 VBHB195DA03B HITDoble190 VBHB190DA03 VBHB190DA03B HITDoble186 VBHB186DA03 SpecificationsIncludingBacksideIrradiation ContributioninIscasaPercent of STC Electrical Specifications Including Bifacial Effect P monofacial Figure 6 Installation angles and output changes Pmax is normalized to that of a monofacial module at...

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