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General Installation Manual 

© Apr 2012, SANYO Electric Co., Ltd.  All Rights Reserved 

 

 

1

General Installation Manual for 

 

Panasonic HIT

©

 Double Photovoltaic 

Modules, manufactured by SANYO. 

 

Please read this manual completely 
before installation or use of HIT Double 
modules.  This manual applies to the 
following products:   
HIT Double 195  

(VBHB195DA03, VBHB195DA03B) 

HIT Double 190 

 (VBHB190DA03, VBHB190DA03B) 

HIT Double 186 

 (VBHB186DA03) 

 
INTRODUCTION 

 

Thank you for choosing 

Panasonic

 HIT

©

 

Double

 

PV modules.  With proper operation 

and maintenance, 

Panasonic

 modules will 

provide you with clean, renewable solar 
electricity for many years. This manual 
contains important installation, maintenance 
and safety information.  The word “module” 
as used in this manual refers to one or 
more PV modules.  Retain this manual for 
future reference.  

 
Disclaimer of Liability

 

SANYO does not assume responsibility and 
expressly disclaims liability for loss, 
damage, or expense arising out of, or in 
any way connected with installation, 
operation, use, or maintenance by using 
this manual.   
SANYO assumes no responsibility for any 
infringement of patents or other rights of 
third parties, which may result from use of 
modules.  
No license is granted by implication or 
under any patent or patent rights. The 
information in this manual is believed to be 
reliable, but does not constitute an 
expressed and/or implied warranty.  
SANYO reserves the right to make changes 
to the product, specifications, or this 
manual without prior notice. 
The return of any modules will not be 
accepted by SANYO unless prior written 
authorization has been given by SANYO. 

 
General Information

  

The installation of solar modules requires a 
great degree of skill and should only be 
performed by qualified licensed 
professionals, including, without limitation, 
licensed contractors and electricians.  
 

  

WARNING

 

All instructions should be read and 
understood before attempting to install, 
wire, operate, and/or maintain the 
photovoltaic module.  PV modules 
generate DC electrical energy when 
exposed to sunlight or other light 

sources.  Contact with electrically active 
parts of the module such as terminals 
can result in burns, sparks, and lethal 
shock whether the module is connected 
or disconnected. 
The shock hazard increases as modules 
are connected in parallel, producing 
higher current, and as modules are 
connected in series, producing higher 
voltage.   
The installer assumes the risk of all 
personal injury or property damage that 
might occur during installation and 
handling of modules.   
To avoid injury or damage:   

 

Cover the entire front and back 
surface of the bifacial modules with 
a dense, opaque material such as a 
cardboard box or heavy cloth. 

 

Work only in dry conditions, with 
dry modules and tools. 

 

Do not stand or step on a module. 

 

Do not drop a module.   

 

Do not break the glass surfaces of a 
module. 

 

Do not allow children and 
unauthorized persons near the 
installation site or storage area of 
modules. 

 

Completely ground all modules 
according to applicable electric 
codes. 

 

Do not disassemble the module, or 
remove any part installed by the 
manufacturer. 

 

Do not open the cover of the 
junction box.  

 

Wear suitable protection (gloves, 
clothes, etc.) to prevent direct 
contact with 30V DC or greater. 

 

Carry a module by its’ frame with 
two or more people. 

 

Do not carry a module by its wires 
or junction box.

 

Wear non-slip 

gloves. 

 

Do not drop or place heavy items on 
the surfaces of a module (such as 
tools). 

 

Check that all other system 
components (inverters, wires, racks, 
balance of system materials, etc.) 
are mechanically and electrically 
compatible. 

 

Do not install the module where 
flammable gases or vapors are 
present. 

 

Never leave a module unsupported 
or unsecured.   

 

Do not use or install broken 
modules. 

 

Do not artificially concentrate 
sunlight on a module by mirror, 
Fresnel lens, magnification, etc. 

 

Do not touch the junction box 
terminals. 

 

Do not change the wiring of bypass 
diodes. 

 

Do not touch a PV module 
unnecessarily. The glass surface 
and frames get hot. There is a risk of 
burn. 

 

  

CAUTIONS 

 

Use a module for its intended 
purpose only. 

 

Do not treat any portion of the 
module with paint or adhesives, to 
avoid damage to the module, 
inoperable conditions, or reducing 
the module’s functionality. 

 

HIT Double modules have bifacial 
performance. These modules 
produce power from both surfaces 
of the module at the same time and 
may generate up to 30% more 
output power than its’ STC rated 
value. Refer to Figure 5 for these 
output electrical characteristics.  

 

This additional power depends upon 
the level of incident light irradiance  
(albedo) available to the back side of 
the module, and can be increased or 
decreased depending upon site 
characteristics, installation design, 
weather, etc.   

 

Treat the back side of the module 
the same as the front side and avoid 
objects that directly shade the solar 
cells. Refer to “Notes on 
installation” section. 

 
GENERAL SAFETY

  

Follow all permission, installation and 
inspection requirements.  

  Before installing modules, contact the 

appropriate authorities to determine 
permissions, installation and inspection 
requirements that apply to your site 
and installation. 

  Electrically ground modules for all 

systems of any voltage. If not 
otherwise specified, it is recommended 
that requirements of the latest National 
Electrical Code (USA) or Canadian 
Electric Code (Canada) or other 
national or international electrical 
standards be followed. Refer to “Earth 
Ground Wiring” section. 

  Check applicable building codes to 

ensure that the construction or 
structure (roof, facade, support, etc.) 
where the modules are being installed 
has enough strength. 

 

For modules mounted on roofs, special 
construction or structures may be 

Summary of Contents for HIT Double Photovoltaic modules

Page 1: ... and tools Do not stand or step on a module Do not drop a module Do not break the glass surfaces of a module Do not allow children and unauthorized persons near the installation site or storage area of modules Completely ground all modules according to applicable electric codes Do not disassemble the module or remove any part installed by the manufacturer Do not open the cover of the junction box ...

Page 2: ...modules so that air can circulate between the roof and the module as freely as possible Leave 4 inches of clearance between the roof and the module frame SANYO recommends but does not require the installation method and mounting profile shown in Figure 1 A module should be attached on a mount or support structure rail by metal fittings Size 27x27x14mm Material SUS304 or NSSC180 The metal fitting m...

Page 3: ... accordance with applicable electrical codes Wiring methods should be in accordance with the NEC in the USA or the CEC in Canada A qualified licensed professional should do all wiring Wiring should be protected to help ensure personal safety and to prevent its damage All modules connected in series should be of the same model number and or type Do not connect modules in parallel without using a co...

Page 4: ...viding the electrical ground contact Recommended torque value in tightening bolt and nut is 2 3N m 20in lb Using grounding lug see Figures 4 2 Use a bolt and nut see Figures 2 and 4 2 The bolt and nut size should be No 8 0 164 diameter 4 16 mm or No 10 0 190 diameter 4 83 mm or M5 0 197 diameter 5 0 mm Star washers must be used to make contact through the anodization of the module for this method ...

Page 5: ...al output performance of the HIT Double solar modules When a module s front or back surface becomes dirty power output is reduced It is recommended to clean the front surface of the module with water and a soft cloth or sponge twice or more per year It is recommended to clean the back surface as needed A mild non abrasive detergent may be applied for persistent dirt It is also recommended to inspe...

Page 6: ...Grounding hole 0 205 diameter 5 2 mm Star washer Stainless steel Flat washer Stainless steel Frame Shorter side Nut Stainless steel Glass Figure 4 1 Grounding method using cup washer Flat washer Stainless steel If using a brass cup washer a flat washer must be inserted between the cup washer and module frame and the flat washer diameter must be greater than the cup washer diameter Glass Figure 3 1...

Page 7: ...ounding lug Copper wire Set screw Stainless steel Figure 4 2 Grounding method using grounding lug Section Grounding lug Grounding hole 0 205 diameter 5 2 mm Frame Nut Stainless steel Copper wire Section Grounding Clip TYCO 1954381 2 SolKlip Top view Grounding Clip TYCO 1954381 2 SolKlip Top view Glass Bolt Stainless steel 8 10 M5 Length not less than 1 024 26 mm not more than 1 26 32 mm Length not...

Page 8: ...Co Ltd All Rights Reserved 8 3 3 0 4 0 7 5 5 3 3 0 4 0 7 Glass side of the module Glass side of the module Drill in this area Drill in this area Figure 4 3 Acceptable area for drilling a Long frame and Short frame Not J Box side b Short frame J Box side ...

Page 9: ...pass Diodes 15 13 06 ft 2 1 21m 2 50 7 lbs 23kg 53 2x35 35x2 36in 1351x898x60mm No 12 AWG MC Connectors 50PSF 2400Pa 39PSF 1876Pa 54 3x36x70 1in 1379x912x1781mm 23pcs 1213Lbs 550kg Dimensions HIT Double Series VBHBxxxDA03 VBHBxxxDA03B Dimensions in mm Side Front Backside Note A module should be installed on support structure rails in accordance with the following Use four symmetrical mounting poin...

Page 10: ...ortCircuitCurrent Isc A 3 68 3 86 4 05 4 23 4 42 4 60 4 78 HITDoble195 VBHB195DA03 VBHB195DA03B HITDoble190 VBHB190DA03 VBHB190DA03B HITDoble186 VBHB186DA03 SpecificationsIncludingBacksideIrradiation ContributioninIscasaPercent of STC Electrical Specifications Including Bifacial Effect P monofacial Figure 6 Installation angles and output changes Pmax is normalized to that of a monofacial module at...

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