Panasonic DMP-BD45P Service Manual Download Page 27 | Manualshive

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27

9 Disassembly and Assembly Instructions

9.1.

Unit

9.1.1.

Disassembly Flow Chart

The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the ser-
vicing.
To assemble the unit, reverse the steps shown in the chart below.

9.1.2.

P.C.B. Positions

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Summary of Contents for DMP-BD45P

Page 1: ... Corporation 2010 Unauthorized copying and distribution is a violation of law ORDER NO CHM1002001CE B35 Blu ray Disc Player Model No DMP BD45P DMP BD45PC DMP BD65P DMP BD655P DMP BD65PC Vol 1 Colour K Black Type ...

Page 2: ...2 ...

Page 3: ...t be ejected by OPEN CLOSE button 15 7 Service Mode 16 7 1 Self Diagnosis and Special Mode Setting 16 8 Service Fixture Tools 26 9 Disassembly and Assembly Instructions 27 9 1 Unit 27 9 2 BD Drive 30 10 Measurements and Adjustments 35 10 1 Service Positions 35 10 2 Caution for Replacing Parts 37 11 Block Diagram 38 11 1 Overall Block Diagram 38 11 2 Power Supply Block Diagram 39 11 3 Timer Block D...

Page 4: ...al does not have a return path to the chassis the reading must be 1 1 2 Leakage current hot check See Figure 1 1 Plug the AC cord directly into the AC outlet Do not use an isolation transformer for this check 2 Connect a 1 5kΩ 10 watts resistor in parallel with a 0 15μF capacitors between each exposed metallic part on the set and a good earth ground such as a water pipe as shown in Figure 1 3 Use ...

Page 5: ...5 1 2 1 Micro Fuse conducting check This unit uses the Micro Fuse Check the Micro Fuse conducting using the Tester at the check points below ...

Page 6: ...of the assembly 3 Use only a grounded tip soldering iron to solder or unsolder ES devices 4 Use only an anti static solder removal device Some solder removal devices not classified as anti static ESD protected can generate electrical charge sufficient to damage ES devices 5 Do not use freon propelled chemicals These can generate electrical charges sufficient to damage ES devices 6 Do not remove a ...

Page 7: ...7 2 2 Precaution of Laser Diode ...

Page 8: ...s used Definition The letter of PbF is printed on the PCB using the lead free solder To put lead free solder it should be well molten and mixed with the original lead free solder Remove the remaining lead free solder on the PCB cleanly for soldering of the new IC Since the melting point of the lead free solder is higher than that of the normal lead solder it takes the longer time to melt the lead ...

Page 9: ...9 3 Service Navigation 3 1 Service Information ...

Page 10: ...sure to use the supplied remote control 3 3 Entering Special Modes with Combination of Multiple Pressing on the Remote Control Enter the following special modes by multiple pressing functions on the supplied remote control After entering each mode switch to the desired menus for operation 3 3 1 Disclosure mode Combination of multiple pressing OK Blue Yellow Press and hold OK Blue Yellow on the rem...

Page 11: ... 7 Yellow on the remote control simultaneously for 5 sec then 50 RET is displayed on FL display window 3 3 3 Nondisclosure mode 2 Combination of multiple pressing 5 9 Red Press and hold 5 9 Red on the remote control simultaneously for about 5 sec then 70 RET is displayed on FL display window ...

Page 12: ... DVD VR R Video R DL Video RW Video CD CD DA CD R RW Optical pick up System with 2 lenses Wave length 790nm CDs 655nm DVDs 405nm BDS LASER Specification Class I LASER Product Wave Length 790nm CDs 655nm DVDs 405nm BDS Laser Power No hazardous radiation is emitted with the safety protection Regional Code DVD 1 BD Region A Media Playable discs BD Video BD ROM Version2 BD RE Version3 SL Single Layer ...

Page 13: ...1125p HDMI Deep color x v ColorTM High Bit rate Audio This unit supports HDAVI Control 5 function Dimensions 430mm W Approx 16 15 16 W 49mm H Approx 1 15 16 H 199mm D Approx 7 27 32 D excluding the projecting parts 207mm D Approx 8 5 32 D including the projecting parts Mass Approx 1 9 kg 4 2lbs Solder This model uses lead free solder PbF Note Specifications are subject to change without notice ...

Page 14: ...14 5 Location of Controls and Components ...

Page 15: ...WER key on the front panel for over 4 seconds to turn off the power forcibly press and hold OK B and Y on the remote control at the same time for more than 5 seconds 00 RET is displayed on the unit s display 2 Repeatedly press on the remote control or POWER on the unit until 06 FTO is displayed on the unit s display 3 Press OK on the remote control or OPEN CLOSE on the unit 6 1 2 When the Forcible...

Page 16: ...or the passage of the fixed time disappear the display No display U72 display disappears when error has been solved by Power OFF ON of connecting equipment or by inserting removing of HDMI cable U73 HDMI connection error authentication error When authentication error occurs while the equipments TV amplifier etc are connected by HDMI or when there is a problem with the HDMI cable The display disapp...

Page 17: ...error A disc is flawed or dirty A poor quality failed to start The track information could not be read Cannot read Please check the disc HARD ERR Drive error The drive detected a hard error DVD drive error It is display for 5 seconds The character indication flows sideways SELF CHECK Restoration operation Since the power cord fell out during a power failure or operation it is under restoration ope...

Page 18: ...TOP and POWER Remote Controller keys simulta neously for 5 seconds Forced disc eject Removing a disc that cannot be ejected The tray will open and unit will shift to P off mode While Demonstration Lock is being set this Forced disc eject function is not accepted While the unit is off press and hold OK B and Y on the remote control at the same time for more than 5 seconds 00 RET is displayed on the...

Page 19: ... seconds Press OPEN CLOSE key while the tray is being locked Progressive initialization The progressive setting is initialized to Inter lace The display before execution leaves When the power is on SS mode press STOP and PLAY simulta neously for 5 seconds Default setting The date of Menu Mode and EEPROM setting etc is set to the default condition in factory HELLO is displayed 10 seconds While the ...

Page 20: ... display of information to each command is as follows NOTE Do not use it excluding the designated command Item FL display Key operation Mode name Description Remote controller key Release Items Item of Service Mode executing is cancelled Press 0 0 or Return in service mode Error Code Display Last Error Code of U H F held by Timer is dis played on FL Details are described in 7 1 1 Self Diagnosis Fu...

Page 21: ...nt or the trouble occurred time is incorrect it may be not able to judge correctly Press 3 8 in service mode Laser Used Time Indication Check laser used time hours of drive is the used time display in hour Laser used time of BD DVD CD in Playback Recording mode is counted Press 4 1 in service mode Item FL display Key operation Mode name Description Remote controller key ...

Page 22: ...seconds YY Year MM Month DD Day 3 Last drive error 1 2 is displayed for 5 seconds 00 Bad disc 03 Bad disc 04 Bad disc or drive malfunction 4 Last drive error 2 2 is displayed for five seconds 5 Error occurring disc type is dis played for 5 seconds Press 4 2 in service mode Item FL display Key operation Mode name Description Remote controller key ...

Page 23: ...isplayed for 5 seconds 7 Factor of drive error hexadeci mal occurring is left displayed In case that the maker cannot be identified display is blackout Item FL display Key operation Mode name Description Remote controller key ...

Page 24: ...osed repeatedly is number of open close cycle times Press 9 1 in service mode When releasing this mode press the POWER button of Remote Controller more than 4 seconds Delete the Laser Used Time Laser used time information stored in the memory of the unit is deleted Press 9 5 in service mode Delete the Last Drive Error Laser Drive Error information stored on the BD Drive is deleted Press 9 6 in ser...

Page 25: ...ive Error Error History and Error code information stored on the unit are initialized to factory setting Press 9 9 in service mode Release Service Mode Release Service Mode and turns the Power Off Display in STOP SS mode Press POWER button on the front panel or Remote controller in ser vice mode Item FL display Key operation Mode name Description Remote controller key ...

Page 26: ... Power P C B Digital P C B 23 Pin Same as BR570 Series RFKZ03D01KS Lead Free Solder 0 3mm 100g Reel Same as BD60 Series RFKZ06D01KS Lead Free Solder 0 6mm 100g Reel Same as BD60 Series RFKZ10D01KS Lead Free Solder 1 0mm 100g Reel Same as BD60 Series RFKZ0316 Solder Remover Lead free low temperature Solder 50g Same as BD60 Series RFKZ0328 Flux Same as BD60 Series ...

Page 27: ...9 1 1 Disassembly Flow Chart The following chart is the procedure for disassembling the casing and inside parts for internal inspection when carrying out the ser vicing To assemble the unit reverse the steps shown in the chart below 9 1 2 P C B Positions ...

Page 28: ...Power SW P C B FL P C B 9 1 5 1 Power SW P C B and FL P C B 1 Remove the screw A 2 Remove the Power SW P C B 3 Remove the 2 Screws B 4 Remove the FL P C B 9 1 5 2 How to assemble Tray door ass y 1 Attach the Tray door spring to Tray door ass y 2 Attach Tray door ass y in order from to Insert the shaft in the hole Insert the shaft in the hole 3 Confirm the Tray door spring is attached as following ...

Page 29: ... should be isolated with an ESD prevention bag BD45P 65P 655P 1 Remove the OPU FFC and isolate it with an ESD prevention bag RPFC0114 2 Remove the 18 Pin FFC 3 Remove the 4 Screws A to remove the BD Drive 4 Remove the Connector A and 3 Screws B to remove the Digital P C B Caution on assembly When remove the ESD prevention bag do not touch the OPU FFC conductive surface to avoid ESD damage 9 1 8 Po...

Page 30: ...p the Upper Base Ass y and pull it out to the direc tion of arrow 9 2 2 Tray 1 Perform the step 9 2 1 Upper Base Ass y 2 Insert the Paper clips etc into the hole of the bottom side and slide it to the direction of arrow until it can be 3 Pull the Tray to the direction of arrow until it can be ...

Page 31: ... side of the tray is come off from the Drive 5 Insert the Paper clips etc into the Tray as below figure lift up the lever using the Paper clips etc while pushing the dotted point of the Tray And remove the Tray 9 2 3 Pulley Gear Belt 1 Perform the step 9 2 2 Tray 2 Push the Post to the direction of arrow by using the slot ted screwdriver 3 Remove the Pulley Gear and Belt ...

Page 32: ...cuit solder of the OPU and then disconnect the OPU FFC 6 Remove the 2 Screws C and remove the Traverse Base Ass y with spreading the 2 hooks to the direction of arrows 7 Remove the Slide Cam 9 2 5 Mid Gear Drive Gear and Loading Motor 1 Perform the step 9 2 4 Slide Cam 2 Remove the Mid Gear and Drive Gear 3 Remove the Screw D to remove the Loading Motor 4 Remove the Screw E Remove the 2 soldering ...

Page 33: ...33 9 2 6 Grease ...

Page 34: ...34 9 2 7 How to Clean the Lens of Optical Pick UP Follow the 9 2 1 Upper Base Ass y ...

Page 35: ...35 10 Measurements and Adjustments 10 1 Service Positions Note For description of the disassembling procedure see the section 9 10 1 1 Checking and Repairing of Power P C B ...

Page 36: ...36 10 1 2 Checking and Repairing of BD Digital P C B Module ...

Page 37: ...rmality should be seen in the picture sound or operation 6 If a problem is caused by a BD Video disc VCD DVD R DVD Video Audio CD or MP3 playback the test disc No abnormality should be seen in the picture sound or operation 7 After checking and making repairs upgrade the firmware to the latest version Make sure that UPD OK appears in the FL displays UNSUPPORT display means the unit is already upda...

Page 38: ... PY PB PR IC53002 DMP BD65P PC 655P DMP BD45P PC LASER DIODE LASER DIODE DRIVE LDD MOTOR DRIVE FOCUS COIL BEAM EXPANDER TRACKING COIL TRAVERSE MOTOR SPINDLE MOTOR LOADING MOTOR RESET IC57005 D A CONVERTER IC56036 HDMI TX IC53003 VIDEO DIRVE DIGITAL AUDIO OUT OPTIAL IC53001 VIDEO DIRVE SD CARD IC59001 IC51301 P51701 NAND FLASH ROM 1GB PHYSIVAL LAYER TRAVERSE JK59001 ETHER NET PORT IC52201 IC52202 S...

Page 39: ...0 3 4 2 IC1102 ERROR VOLTAGE DET QR1101 OSC EXT Up 9 15 VIN 16 EN LX FB RS RS 1 V5 IC1130 DC DC CONVERTER FET D S G 4 3 5 6 1 2 12 13 6 7 8 Q1131 REG PW_X_SW5 9V QR1131 PW_X_SW5 9V SP_SAVE_L 23 P58001 P1102 FL_DCDC_ON_H FROM TO DIGITAL P C B 10 P58001 P1102 12 13 14 P58001 P1102 PW_X_SW12 2V 19 20 21 22 P58001 P1102 P7001 3 P1103 P7001 1 P1103 P7001 4 P1103 VP F F 5 3 4 1 8 9 QR1170 Q1170 D1173 D1...

Page 40: ...TXD CSBPTM 15 U34 TBUS_RXD CSBMTP 16 V32 TBUS_CLK XCSCLK 17 U33 DR_P_ON_H DR_P_ON_H JC_P_ON H JC_P_ON H 55 HDMI_P_ON_H HDMI_P_ON_H HDMI_CEC_OUT 26 HDMI_MONI CEC_IN 28 RESET IC57005 VDD OUT PW_12 2V PW_5 9V 1 2 OUT 5 4 VDD 1 ON IC57006 P1102 P58001 10 P1102 P58001 4 P1102 P58001 5 PW 21V VP PW 15V PW 18V F F 5 3 4 1 8 9 QR1170 Q1170 D1173 D1176 Q1171 D1171 T1101 DISPLAY POWER SWITCHING TRANSFOMER 6...

Page 41: ... 27 26 25 24 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 2 1 3 4 MD_BD GND_BDFPD VR_DVD VCC TEMP GND LDI_DVD GND LDI_CD GND LDI_BD GND SW GND_PD VCC_ 5PD VREF_PD SWB1 SWB2 RF RF VR_CD MD_DVDCD GND SW3 SD G K e4 f4 F2 SC H L e1 f1 F1 SB E I e2 f2 E1 SA F J e3 f3 E2 D D d D C A a A B B b B A C c C GND_PD GND_PD GND_PD B A B A FCS1 TRK FCS1 TRK FCS2 FCS2 A B GND W V U VH U U VH CLOSESW GND OP...

Page 42: ...AA11 CKAA10 CKAA9 CKAA8 CKAA7 CKAA6 CKAA5 CKAA4 CKAA3 CKAA2 CKAA1 CKAA18 P1102 K1KY23AA0606 TO P58001 DIGITAL P C B OSC RS FB CC Vref SS GND EN GND V5 LX VB RS EXT Up EXT Lo SEL SYNC VIN 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 IC1130 C0DBAYY00624 D D 1 6 D D G 2 5 S 3 4 Q1131 B1CHRD000024 C1132 0 1 C1133 15000P R1131 33K R1132 2 7K C1137 0 1 C1136 0 1 C1141 0 1 R1144 5 6K LB1131 J0JHC0000048 D1131 ...

Page 43: ...61 33 GR10 1 LED1 23 SG10 GR9 GR8 GR7 GR6 GR5 GR4 GR3 GR2 GR1 1 2 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 31 32 29 C7005 0 1 C7004 0 1 C7006 0 1 R7009 100K DP7001 A2BD00000195 TO P1003 P7001 POWER P C B K1KA12B00136 FL SECTION ZB7001 FL HOLDER RMN0937 F F 1 2 6 7 8 9 10 FL_TXD 11 12 REMOCON GND 5 VP X_SW3 3V FL_CS FL_CLK KEY2 KEY1 KEY3 4 3 LB7003 J0JYC0000070 C7002 1 3...

Page 44: ...44 12 4 Power SW Schematic Diagram 1 B A 3 2 DMP BD65P PC 655P DMP BD45P PC POWER_SW SCHEMATIC DIAGRAM TO PJ7004 FL P C B KEY_POWER 1 2 GND POWER_SW EVQ11A05R S7551 ...

Page 45: ...0 P1102 CKAA8 CKAA6 CKAA11 CKAA18 CKAA9 CKAA7 CKAA5 CKAA3 CKAA1 CKAA4 CKAA22 CKAA23 CKAA2 1 2 22 23 R1104 R1116 R1112 R1111 R1113 C1114 C1124 W201 1 2 3 4 T1001 1 2 3 5 6 12 11 10 9 8 7 Q1022 Q1023 R1042 R1024 R1032 R1033 D1023 D1026 R1026 R1029 R1028 1 2 4 3 1 2 4 3 D1032 R1041 C1026 R1023 D1031 C1024 R1030 C1023 IC1021 D1006 L1001 ZA1021 1 3 5 6 7 4 2 D1110 R1173 C1175 R1174 T1101 1 2 3 5 6 7 8 ...

Page 46: ...1 R7005 R7009 W705 W704 W707 W706 MK2 IC7001 22 12 11 1 44 34 33 23 MK1 29 31 32 IR7001 C7002 LB7003 S7003 S7001 S7002 P7001 R7003 R7002 1 2 3 1 2 12 11 9 8 7 6 F 5 4 3 2 1 E D C B A DMP BD45P PC DMP BD65P PC 655P FL P C B VEP70321A POWER_SW P C B VEP70320A POWER_SW P C B FL P C B 1 2 PJ7004 ...

Page 47: ... 5 9 11 2 12 2 5 9 5 9 5 9 5 9 11 2 12 2 5 9 5 9 QR1131 1 2 3 0 0 3 3 0 0 3 3 QR1170 1 2 3 0 0 3 3 0 0 3 3 Q1170 1 2 3 12 1 12 2 11 4 12 1 12 2 11 4 Q10101 1 2 3 0 0 0 0 0 0 Q1023 1 2 3 4 1 1 0 0 0 1 1 0 0 0 Q1022 1 2 3 4 9 4 8 4 0 0 9 4 8 4 0 0 IC1201 1 2 3 4 5 6 7 0 0 0 0 0 4 2 0 0 0 0 0 0 4 2 0 IC1102 1 2 3 4 0 0 8 4 2 5 0 0 8 4 2 5 IC1130 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 4 5 0 0 1 2 1 2 ...

Page 48: ...Y GENERATOR FREQUENCY SUB CARRIER FS 384 OVER SAMPLING CLOCK G GND COMMON GROUNDING EARTH H HA0 UP HD0 UP HINT HRXW HOST ADDRESS HOST DATA HOST INTERRUPT HOST READ WRITE INITIAL LOGO ABBREVIATIONS I IECOUT IPFRAG IREF ISEL IEC958FORMATDATAOUTPUT INTERPOLATIONFLAG I CURRENT REFERENCE INTERFACEMODESELECT L LDON LPC LRCK LASERDIODECONTROL LASERPOWERCONTROL LCH RCHDISTINCTIONCLOCK M MA0 UP MCK MCKI MC...

Page 49: ...AGE VIDEO FEED BACK VOLTAGE REFERENCE SOURCE POWER SUPPLY VOLTAGE W WAIT WDCK WEH WSR BUS CYCLE WAIT WORD CLOCK WRITE ENABLE HIGH WORD SELECT RECEIVER X X XALE XAREQ XCDROM XCS XCSYNC XDS XHSYNCO XHINT XI XINT XMW XO XRE XSRMCE XSRMOE XSRMWE XVCS XVDS XVSYNCO X TAL X ADDRESS LATCH ENABLE X AUDIO DATA REQUEST X CD ROM CHIP SELECT X CHIP SELECT X COMPOSITE SYNC X DATA STROBE X HORIZONTAL SYNC OUTPUT...

Page 50: ...sing Parts Mechanism Section 58 59 Only for BD65P 655P 65PC 60 57 4 29 6 42 10 30 18 19 21 20 27 80 79 67 68 69 13 11 40 41 44 43 46 45 47 49 48 23 5 23 6 23 7 24 26 23 3 23 4 23 2 23 23 9 75 76 77 1 9 74 Only for BD45PC 65PC 31 Only for BD45P 65P 655P 3 Only for BD45P 65P 655P ...

Page 51: ...51 15 1 2 Mechanism Section 101 106 102 104 110 111 109 108 103 105 107 122 125 124 126 127 128 129 112 119 120 113 114 115 118 121 117 138 141 143 139 140 116 142 123 132 131 133 ...

Page 52: ...52 15 1 3 Packing Accessories Section A6 A7 A14 PC4 PC3 A4 A4 1 PC2 PC1 A3 A1 A2 BD655P ...

Page 53: ...1 BD45P PC 23 RYP1543 K FRONT PANEL ASS Y1 1 BD65P PC 23 RYP1549 K FRONT PANEL ASS Y1 1 BD655P 23 2 RGU2671 K OPERATION BUTTON 1 23 3 RGU2672 K POWER BUTTON 1 23 4 RGU2670 K OPEN CLOSE BUTTON 1 23 5 RYQ0745 Q FRONT WINDOW ASS Y 1 BD45P PC 23 5 RYQ0746 Q FRONT WINDOW ASS Y 1 BD65P PC 23 5 RYQ0751 Q FRONT WINDOW ASS Y 1 BD655P 23 6 RKF0872 K DOOR ASS Y 1 23 7 RFKGRYF0883K TRAY DOOR ASS Y 1 BD45P PC ...

Page 54: ...D 1 A4 N2QAKB000078 REMOTE CONTROL UNIT 1 BD45P PC A4 N2QAKB000076 REMOTE CONTROL UNIT 1 BD65P 655P 65PC A4 1 100300055200 BATTERY COVER 1 A6 RPFC0119 POLYETHYLENE BAG 1 A7 VQT2H86 1 OPERATING INSTRUCTIONS 1 IA A7 VQT2H87 1 OPERATING INSTRUCTIONS 1 IB BD45PC 65PC A14 RQCS0591 CANADIAN FRENCH SHEET 1 BD45PC 65PC PACKING PC1 RPG9022 PACKING CASE 1 BD45P PC1 RPG9065 PACKING CASE 1 BD45PC PC1 RPG9019 ...

Page 55: ...B0BA01600007 DIODE 1 E S D D1026 B0ACCK000005 DIODE 1 E S D D1027 B0HAGM000006 DIODE 1 E S D D1029 B0BA01200046 DIODE 1 E S D D1031 B0ACCK000005 DIODE 1 E S D D1032 B0ACCK000005 DIODE 1 E S D D1110 B0JBSG000054 DIODE 1 E S D D1131 B0JCMD000014 DIODE 1 E S D D1132 B0JCMD000014 DIODE 1 E S D D1171 B0BA02100019 DIODE 1 E S D D1172 B0BA03600021 DIODE 1 E S D D1173 B0AADM000003 DIODE 1 E S D D1175 B0BA...

Page 56: ... 1 C7004 F1H1C104A071 16V 0 1U 1 C7005 F1H1H104A783 50V 0 1U 1 C7006 F1H1C104A071 16V 0 1U 1 DP7001 A2BD00000195 DISPLAY TUBE 1 IC7001 C0HBB0000061 IC 1 E S D IR7001 PNA4861M01VT REMOTE SENSOR 1 LB7003 J0JYC0000070 COIL 1 P7001 K1KA12B00136 CONNECTOR 12P 1 PJ7004 REZ1969 WIRE 1 R7002 ERJ3GEYJ622V 1 10W 6 2K 1 R7003 ERJ3GEYJ222V 1 10W 2 2K 1 R7005 ERJ3GEYJ330V 1 10W 33 1 R7009 ERJ3GEYJ104V 1 10W 10...

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