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OPERATION

Always wear safety glasses complying 

with U.S. ANSI Z87.1 before beginning any 

power tool operation. 

To avoid injury from unexpected starting, 
whenever changing the saw blade or 

carrying out adjustments, switch the saw off and remove the 
power cord from the mains outlet. To avoid injury to hands 
when handling the saw blade, wear gloves whenever 
necessary.

Do not operate before properly lubricating 
the saw. Failure to lubricate before using 

can damage the saw.

Power at the main power switch must be 
set to “O” (OFF) whenever the saw is not 

actively in use.

Do not activate the saw if bolt (114) is not 
tightened.

Do not use blades with chipped, missing 
or insufficiently sharp cutting edges

This saw provides two modes of operation:

•  Manual (see “Manual cutting operation:” on page 9)

•  Semi-automatic (see “Semi-automatic mode cutting 

operation:” on page 10)

Safety checks to perform before each cut:

•  Check the the blade’s condition. It should have no chipped 

or missing teeth and the teeth should not appear dull. If 
required, changed the blade as outlined in “Changing Blades” 
on page 10.

•  Make sure that screw 114 holding the blade is securely 

tightened.

•  Verify cutting angle.

•  Make sure that the piece to be cut is secured in the vise.

•  Make sure that the coolant is circulating.

•  Adjust the head stops so that the idle stroke is not too long.

•  Position the clamp vise as close to the blade as possible.

•  Verify that all safety guard screws are secured, especially the 

screws on the blade guard.

•  Verify that the power microswitch and the emergency button 

are functioning correctly. Test them during a loadless machine 
cycle.

•  Pay attention to environmental conditions. Do not use the saw 

if its work area is wet or damp,

•  Ensure that all tools used for maintenance or adjustment have 

been removed and put away.

•  Verify that all safety devises are in good working order.

•  Verify that all moving parts are free to move throughout their 

normal operating range.

•  Verify that no parts are damaged and that all the components 

are installed correctly and are functioning properly.

Control

Figure 8.  

Main power switch

Two Speed selector

Emergency stop button

Coolant pump ON/OFF

Slow speed
setting

Fast speed
setting

Green power light

225

224

213

207

208

203

Controls

 Manual cutting operation:

NOTE: Pushing the emergency stop button removes power from 
the blade motor. Releasing it, 

pulling it out, connects power to the 

microswitch (

see “Parts List” on page 15

) in the handle.

1.  Select a suitable blade as outlined in “Blade Selection” on 

page 11.

2.  Adjust the cut angle by raising the head to maximum height, 

loosening release lever 82 (see “Parts List” on page 15), 
turning the rotating plate 51 to the required angle. Tighten 
the release lever securely.

3.  To make a series of cuts of the same length, set the bar-stop 

78 at the required distance from the blade. Secure it with the 
knob.

4.  Clamp the piece to be cut with handwheel 77.

5.  Turn the main switch 74 to 1, the speed switch 153 to slow 

speed or fast , as required by the material to be cut, and the 
coolant pump switch to the desired positions.

6.  Grasp the handle 37 of the head lever and press the 

microswitch. The blade starts turning.

7.  Carefully lower the blade to the piece to be cut and 

slowly increase pressure in order to accelerate the cutting 
operation. Do not use excessive force, let the blade do the 
work.

8.  When the cut is complete release the microswitch and allow 

the saw to return to its starting position.

Summary of Contents for 9683338

Page 1: ...Operating Instructions Parts Manual 14 5 Vertical Column Cold Saw 9683338 9644664 01...

Page 2: ...ALL SAFETY INFORMATION FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PERSONAL INJURY AND OR PROPERTY DAMAGE RETAIN INSTRUCTIONS FOR FUTURE REFERENCE PLEASE REFER TO BACK COVER FOR INFORMATION R...

Page 3: ...be detrimental to coolant flow Never use highly volatile solvents Non flammable solvents are recommended to avoid possible fire hazard Avoid getting cleaning solution on paint as it may tend to deter...

Page 4: ...SI approved ear protection for extended operation Be alert and think clearly Never operate power tools when tired intoxicated or when taking medications that cause drowsiness Focus your attention comp...

Page 5: ...s may cause risk of injury to persons Handle workpiece correctly Protect hands from possible injury Turn machine off if it jams Blade jams when it digs too deeply into workpiece Motor force keeps it s...

Page 6: ...hains forklifts or other load suspending gear or machines used to move this saw are properly rated to handle the weight The saw is heavy The saw must be properly secured and anchored before use Make s...

Page 7: ...Figure 3 Microswitch Installation 2 Fit the supplied head lever 36 into position and fasten it by means of the nut 47 3 Fasten the cover using the screws 221 and then by fastening the handle to the le...

Page 8: ...the blade rotates counterclockwise in normal operation 4 Replace outside flange 112 and bolt Turn blade clockwise up against drive pins and securely tighten bolt 5 Replace guard 121 Cutting Coolant F...

Page 9: ...ly Test them during a loadless machine cycle Pay attention to environmental conditions Do not use the saw if its work area is wet or damp Ensure that all tools used for maintenance or adjustment have...

Page 10: ...loosening the fastening handle 82 see Parts List on page 15 and turning the rotating plate 51 to the required angle fasten the plate securely when angle is set 5 To make a series of cuts of the same...

Page 11: ...97 x 1 97 50 x 50 1 57 x 2 36 40 X 60 Blade Selection values in parentheses are in mm Diameter 9 229 10 254 14 356 14 5 370 Thickness 0 07 1 8 0 08 2 0 12 3 0 12 3 b 0 39 3 15 10 80 g 0 08 2 t 0 12 3...

Page 12: ...ce not clamped firmly in place Any movement of the work piece during cutting can cause broken teeth check the vise jaws and clamping pressure Rapid tooth wear Feed speed too slow The blade runs over t...

Page 13: ...the input and output Otherwise replace Magnetic contactor Check that the phases in it are present both on the input and output that it is not jammed that it closes when powered and that it is not caus...

Page 14: ...be cleaned by simply removing the crucible 87 see Parts List on page 15 Empty the coolant from the tank and collect the coolant in a container for future disposal Clean away the shavings and the metal...

Page 15: ...GETTING STARTED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE REPAIR 15 Parts List...

Page 16: ...MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS GETTING STARTED 16...

Page 17: ...GETTING STARTED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE REPAIR 17...

Page 18: ...MAINTENANCE REPAIR TROUBLESHOOTING OPERATION ASSEMBLY INSTALLATION SAFETY SPECIFICATIONS GETTING STARTED 18...

Page 19: ...GETTING STARTED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE REPAIR 19...

Page 20: ...crew M8x100 DIN 912 M 40 Column 9644553 01 41 Not used 42 Rack gear pin M 9644554 01 43 Not used 44 Rack gear M 9644555 01 Pos Description Part Number 45 Not used 46 HH screw M6x12 DIN 933 47 Hexagon...

Page 21: ...rd 9644603 01 127 Self locking nut M8 DIN 982 128 Hexagon socket grub screw M8x20 DIN 913 129 Guard cover washer 9644604 01 130 Head 9644605 01 131 Head cover 9644606 01 Pos Description Part Number 13...

Page 22: ...tal M 9644644 01 Frontal S 9644645 01 212 Thermical relais CGE 9644646 01 213 Switch VEMER CA0120003207 9644647 01 214 Fuse block PCH3x38 Pos Description Part Number 215 Fuse block PCH 2x38 216 Fuse b...

Page 23: ...GETTING STARTED SAFETY SPECIFICATIONS ASSEMBLY INSTALLATION OPERATION TROUBLESHOOTING MAINTENANCE REPAIR 23...

Page 24: ...l presses tapping machines band saws lathes milling machines arbor presses abrasive finishing machines and work stands 3 YEARS The obligation of C H Hanson Palmgren is limited solely to the repair or...

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