Palmgren 9683311 Operating Manual & Parts List Download Page 2

DESCRIPTION

Palmgren 7 x 12” Horizontal Metal Cutting Band Saw provides
speed with quality of cut for fabrication shops, machine shops,
maintenance departments and contractors. Blade speed ranges
from 86 to 260 FPM to cut a variety of material ranging from cast
iron, tool steel, bronze, aluminum and plastic.

The feed rate is regulated by a hydraulic cylinder. The dial control
for the cylinder is accessible during all stages of proper operation
and can be set at any feed rate within its range. The wet cut opera-
tion provides a quality cut and extends blade life. Features include
automatic shutoff, industrial rated  speed reducer, heavy gauge
steel construction, cast iron wheels, pulleys, head and bed.

Additional features include swivel vise jaws for angle cuts, built in
chip tray and wheel assemblies. Saw is controlled by magnetic
switch.

UNPACKING

Refer to Figure 1.

Check for shipping damage. If damage has occurred, a claim must
be filed with carrier immediately. Check for completeness. Immedi-
ately report missing parts to dealer.

The band saw comes completely assembled as one unit. Additional
parts which need to be fastened to the saw should be located and
accounted for before assembling:

A Axle (2)

B Wheel (4)

C Cotter Pin (8)

D Work Stop with set screw

E

Work Stop rod with hex nut and two lock washers

WARNING:

Be careful not to touch overhead power lines, piping,

lighting, etc. if lifting equipment is used. Band Saw weighs approxi-
mately 318 lbs. proper tools, equipment and qualified personnel
should be employed in all phases of unpacking and installation.

IMPORTANT: 

Bed is coated with a protectant. To ensure proper fit

and operation, remove coating. Coating is easily removed with mild
solvents, such as mineral spirits, and a soft cloth. Avoid getting
cleaning solution on paint or any of the rubber or plastic parts. Sol-
vents may deteriorate these finishes. Use soap and water on paint,
plastic or rubber components. After cleaning, cover all exposed sur-
faces with a light coating of oil. 

WARNING:

Never use highly volatile solvents. Non-flammable sol-

vents are recommended to avoid possible fire hazard.

SPECIFICATIONS

Capacity  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7” Rounds

4” Rounds at 45°

7 x 12” Rectangle at 90°

4 x 7” Rectangle at 45°

Motor  . . . . . . . . . . . . 1 HP, 1725 RPM,  120/240 Volts, 12/6 Amps, 60 Hz
Blade speeds  . . . . . . . . . . . . . . . . . . . . . . . . . . . . 86, 132, 178 and 260 FPM
Blade size  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3/4 x .032 x 93”

Blade wheels  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 11½” Diameter, cast iron
Overall dimensions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45 x 18 x 41”
Crate dimensions  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49.6 x 18.1 x 42.5”
Weight  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 318 lb
Shipping weight  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 385 lb
Coolant pump  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2.2 Gallons per minute
Coolant reservoir capacity  . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3.5 Gallons

SAFETY RULES

WARNING:

For your own safety, read all of the instructions and

precautions before operating tool.

WARNING:

Always follow proper operating procedures as defined

in this manual — even if you are familiar with use of this or similar
tools. Remember that being careless for even a fraction of a second
can result in severe personal injury.

PROPOSITION 65 WARNING: 

Some dust created by using power

tools contain chemicals known to the state of California to cause
cancer, birth defects or other reproductive harm.

Some examples of these chemicals are:

Lead from lead-based paints

Crystalline silica from bricks and cement and other masonry
products.

Arsenic and chromium from chemically treated lumber.

Your risk from these exposures varies, depending on how often you
do this type of work. To reduce your exposure to these chemicals;
work in a well ventilated area and work with approved safety
equipment. Always wear 

OSHA/NIOSH

approved, properly fitting

face mask or respirator when using such tools

BE PREPARED FOR JOB

Wear proper apparel. Do not wear loose clothing, gloves, neck-
ties, rings, bracelets or other jewelry which may get caught in
moving parts of machine.

Wear protective hair covering to  contain long hair.

Wear safety shoes with non-slip soles.

Wear safety glasses complying with United States ANSI Z87.1.
Everyday glasses have only impact resistant lenses. They are

NOT

safety glasses.

Wear face mask or dust mask if operation is dusty.

Be alert and think clearly. Never operate power tools when tired,
intoxicated or when taking medications that cause drowsiness.

PREPARE WORK AREA FOR JOB

Keep work area clean. Cluttered work areas invite accidents.

Do not use power tools in dangerous environments. Do not use
power tools in damp or wet locations. Do not expose power
tools to rain.

Work area should be properly lighted.

Proper electrical receptacle should be available for tool. Plug
120 volt, single-phase plug directly into properly grounded,
three-prong receptacle.

Extension cords should have a grounding prong and the three
wires of the extension cord should be of the correct gauge.

Keep visitors at a safe distance from work area.

Keep children out of workplace. Make workshop childproof. Use
 padlocks or master switches to prevent any unintentional use of
power tools.

2

Palmgren Operating Manual & Parts List

9683311

Figure 1 - Unpacking

B

A

C

E

D

Summary of Contents for 9683311

Page 1: ...Operating Manual Parts List 9683311 7 x 12 metal cutting Band Saw Read carefully and follow all safety rules and operating instructions before first use of this product 9640985 01 0217 ...

Page 2: ...on Overall dimensions 45 x 18 x 41 Crate dimensions 49 6 x 18 1 x 42 5 Weight 318 lb Shipping weight 385 lb Coolant pump 2 2 Gallons per minute Coolant reservoir capacity 3 5 Gallons SAFETY RULES WARNING For your own safety read all of the instructions and precautions before operating tool WARNING Always follow proper operating procedures as defined in this manual even if you are familiar with use...

Page 3: ...er pin back to secure in place Slide wheel Ref No 34 onto axle Insert cotter pin into outer hole of axle and bend end of cotter pin back to secure in place 3 Repeat step 2 for other end of axle 4 Repeat steps 1 2 and 3 for left leg ATTACH FILTER AND RETURN HOSE Refer to figure 9 1 Place filter assembly Ref No 44 into center drain of chip tray Ref No 1 ATTACH WORK STOP Refer to figure 9 1 Insert wo...

Page 4: ...mmediately EXTENSION CORD LENGTH 120 VOLTS Wire Size A W G Up to 25 ft 18 25 50 ft 16 50 100 ft 14 100 150 ft 12 NOTE Using extension cords over 150 ft long is not recommended OPERATION Refer to Figures 4 10 The 7 x 12 4 speed horizontal band saw blade speeds range from 86 to 260 FPM Vise jaws can turn 0 45 for making angle cuts Movable jaw has rapid approach and withdraw capability WARNING Always...

Page 5: ...sure that the blade sides are parallel to the sides of the bearings 10 Make sure the bearings Ref No 133 touch the blades and can still be rotated by hand ADJUSTING GUIDE BEARINGS Refer to Figure 10 If the blade is not perpendicular to the bed or not in line with the blade wheels adjustment is necessary NOTE There should be 000 001 clearance between the blade and the guide bearings The guide beari...

Page 6: ...ing wheel are aligned A blade that is not tracking correctly can come off the blade wheels Although adjustment is rarely required track ing should be checked frequently CAUTION Turn motor off and disconnect power to check tracking CHECK TRACKING Refer to Figures 5 and 10 1 Raise the head Open the wheel cover 2 Insert a piece of paper between the blade and the left side of the idler wheel 3 Let the...

Page 7: ...roper feed is largely a judgement based on experience The feed is usually determined during the cutting operation Before the cutting begins the blade should be off the work and the head should be held in position by closing the knob on the feed regulator Figure 9 Ref No 20 Once the blade is running the head is slowly lowered onto the work by adjusting knob on the feed regulator After the blade beg...

Page 8: ...w the blade to rest on the workpiece while the motor is shut off Flats and rectangles have thickness averages of w See Figure 8 Rounds and many sided regular cross sections have thickness average of 0 75d Tubes and structural shapes have a thickness average of 2 5t NOTE See Blade Selection for more information on thickness aver age calculation CHECK THE BLADE PATH Before the saw is plugged in chec...

Page 9: ...t breakers in power line 4 Motor overloaded 1 Power line overloaded 2 Undersized wires or cords too long 3 General overloading of power company s facilities CORRECTIVE ACTION 1 Adjust vise to be square with blade 2 Reduce pressure by increasing spring tension 3 Adjust guide bearings 4 Increase blade tension a little at a time 5 Move guides as close to work as possible 6 Replace blade 7 Check page ...

Page 10: ...ter 1 Teeth too coarse 2 Too much speed 3 Inadequate feed pressure 4 Hard spots or scale in on material 5 Work hardening of material especially stainless steel 6 Blade installed backwards 7 Insufficient blade tension CORRECTIVE ACTION 1 Reduce load on motor 2 Clean motor to provide normal air circulation around motor 1 Inspect terminals in motor for damaged insulation and shorted wires 2 Correct t...

Page 11: ...NOTES 11 Palmgren Operating Manual Parts List 9683311 ...

Page 12: ...12 Palmgren Operating Manual Parts List 9683311 Figure 9 Replacement Parts Illustration Repair Parts Illustration for Band Saw ...

Page 13: ...13 Palmgren Operating Manual Parts List 9683311 Figure 10 Replacement Parts Illustration Repair Parts Illustration for Band Saw ...

Page 14: ...Stop Screw 9615757 00 1 61 Nut 5 16 2 62 Hex Hd Screw 3 8x1 1 63 Nut 3 8 1 64 90 Position Support 9615765 00 1 65 Nut 3 8 2 66 Spring Washer 3 8 2 67 Limit Switch 9640996 01 1 68 Limit Switch Seat 9640987 01 1 69 Round Hd Screw 5 32x1 2 70 Hex Hd Screw 3 8x1 2 71 Hex Hd Screw 5 16x3 4 1 72 Thumb Screw 9603927 00 1 73 Stop Block 9615751 00 1 74 Work Stop Rod 9615752 00 1 75n Fiber Hex Nut 2 76 Wash...

Page 15: ...Nozzle 9615794 00 1 157 Set Screw 1 4 x 3 8 1 158 Nozzle Support 9600632 00 1 159 Valve 9603168 00 1 160 Round Hd Screw 3 16 x 3 8 2 161 Hex Soc Screw 5 16 x 1 1 8 1 161 1 Spring Washer 5 16 1 163 Adjustable Bracket Front 9615799 00 1 164 Blade Guard 9615798 00 1 164 1 Round Hd Screw 3 16 x 1 4 2 165 Hex Hd Screw 1 4 x 4 166 Sliding Guide Plate 9615800 00 2 167 Set Screw 5 16 x 3 4 1 168 Hex Hd Sc...

Page 16: ...al forming equipment 2 years Accessories 1 year The obligation of Palmgren is limited solely to the repair or replacement at our option at its factory or authorized repair agent of any part that should prove deficient Purchaser must lubricate and maintain the product under normal operating conditions at all times Prior to operation become familiar with product and the included materials i e warnin...

Reviews: