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1.4

Reasonably foreseeable misuse

Any use other than that specified under "Intended use" or any use beyond that described will be
deemed non-intended use and is not permissible.
Any other use has to be discussed with the manufacturer.
It is only allowed to process metal, cold and non-inflammable materials with the drilling
machine.
In order to avoid misuse, it is necessary to read and understand the operating instructions
before first commissioning.
Operators must be qualified.

1.4.1

Avoiding misuse

Use of suitable cutting tools.

Adapting the speed setting and feed to the material and workpiece.

Clamp workpieces firmly and free of vibration.

ATTENTION!

The workpiece is always to be fixed by a machine vice, jaw chuck or by another
appropriate clamping tool such as for the clamping claws.

WARNING!

Risk of injury caused by flying workpieces.

Clamp the workpiece in the machine vice. Make sure that the workpiece is firmly clamped in the
machine vice and that the machine vice is firmly clamped onto the machine table.

Use cooling and lubricating agents to increase the durability of the tool and to improve the
surface quality.

Clamp the cutting tools and workpieces on clean clamping surfaces.

Sufficiently lubricate the machine.

Set the bearing clearance and guides correctly.

Recommendations:

Insert the drill in a way that it is exactly positioned between the three clamping jaws of the
quick action chuck.

When drilling, make sure that

the suitable speed is set depending on the diameter of the drill,

the pressure must only be such that the drill can cut without load,

if there is too much pressure, the drill will wear quickly and may even break or jam in the
borehole. If the drill jams, immediately stop the main motor by pressing the emergency stop
switch,

use commercial cooling/lubricating agents for hard materials, e.g. steel and

generally always back the spindle out of the workpiece while it is still turning.

1.5

Possible dangers caused by the drilling machine

The drilling machine was built using state-of-the-art technology.
Nevertheless, there is a residual risk as the drilling machine operates with

at high speeds,

with rotating parts,

electrical voltage and currents.

We have used design and safety engineering to minimize the health risk to personnel resulting
from these hazards.

7

Summary of Contents for 9680130

Page 1: ...operating manual parts list 9680130 16 Drill press W PF Read carefully and follow all safety rules and operating instructions before first use of this product...

Page 2: ...0 1 11 Emergency stop switch 10 1 11 1 Master switch 10 1 11 2 Drill chuck guard 11 1 12 Personal protective equipment 11 1 13 Safety during operation 12 1 14 Safety during maintenance 12 1 14 1 Disco...

Page 3: ...Preparation 27 5 1 2 Restarting 27 5 2 Inspection and maintenance 27 5 3 Repair 29 5 3 1 Customer service technician 29 6 Malfunctions 7 Appendix 7 1 Copyright 31 7 2 Terminology Glossary 31 7 3 Liab...

Page 4: ...8 2 2 S ule und Bohrtisch Column and drilling table 38 8 3 Ersatzteilliste Parts list 39 8 4 Bohrfutterschutz Drill chuck protection 43 8 5 Schaltplan Wiring diagram DH28FT DH28FS 9680130 44 3...

Page 5: ...n to these operation instructions please observe the applicable laws and regulations the statutory provisions for accident prevention the prohibition warning and mandatory signs as well as the warning...

Page 6: ...cedure that can cause personal injury or damage to property ATTENTION Situation that could cause damage to the drilling machine and product as well as other types of damage No risk of injury to person...

Page 7: ...ges resulting from any operation which is not in accord ance with the intended use We expressly point out that the guarantee will expire if any constructive technical or proce dural changes are not pe...

Page 8: ...gents to increase the durability of the tool and to improve the surface quality Clamp the cutting tools and workpieces on clean clamping surfaces Sufficiently lubricate the machine Set the bearing cle...

Page 9: ...achine can be used in the private domain The acumen of people in the private sector with training in metal working was taken into consideration for creating this operation manual Vocational training o...

Page 10: ...s ineffective It is your responsibility If a safety device has been activated or has failed the drilling machine must only be used if you the cause of the fault has been eliminated you have verified t...

Page 11: ...tton depending on the preset speed 1 11 1 Master switch WARNING Dangerous voltage even if the main switch is switched off The areas marked by the pictogram might contain live parts even if the master...

Page 12: ...ve glasses or face guard protective gloves safety shoes with steel toe caps ear protection Before starting work make sure that the required personnel protective equipment is available at the work plac...

Page 13: ...time of any maintenance and repair works Report all safety relevant changes and performance details of the drilling machine or their oper ational behavior Any changes must be documented the operating...

Page 14: ...erating equipment are inspected with regards to their proper condition namely by a qualified electrician or under the supervision and direction of a qualified electrician prior to initial commissionin...

Page 15: ...680130 Connection 115V 60 Hz 1PH Drilling capacity Drilling capacity in steel mm inch 28 1 1 Throat mm 200 7 87 Spindle sleeve stroke mm 105 4 13 Spindle seat Spindle seat MT 3 Drilling table Table si...

Page 16: ...precaution measures are required or not The following factors influence the actual degree of the noise exposure of the operator Characteristics of the working area e g size of damping behaviour other...

Page 17: ...Img 2 1 Dimensions DH28FT A A B B A A B B P92 560 70 Schwerpunkt Centre of gravity 1150 max 700 400 455 715 max 540 14 14 265 320 320 340 358 P 1 2 700 200 16...

Page 18: ...2 3 Dimensions DH28FS Img 2 2 Dimensions DH28FS A A B B A A B B 1720 200 P92 715 430 700 1000 100 Schwerpunkt Centre of gravity max 1279 455 340 358 320 320 265 P 1 2 max 928 14 14 17...

Page 19: ...le lifting and load suspension equipment that might break under load can cause severe injuries or even death Check that the lifting and load suspension gear has sufficient load capacity and that it is...

Page 20: ...e and trans porting the material Also make sure the machine is accessible for setting and maintenance works Provide for sufficient backlight Minimum value 500 Lux measured at the tool tip In the event...

Page 21: ...f the drilling machine is carried out by inexperienced personnel We do not accept any liability for damages caused by incorrectly performed commissioning 3 5 1 Electrical connection Connect the electr...

Page 22: ...rticular the drilling spindle is immediately operated at maximum load when it is cold it may result in damages If the machine is cold e g directly after having transported the machine it should be war...

Page 23: ...mg 4 1 DH28FT Pos Designation Pos Designation 1 Belt drive with housing 2 Lever for spindle sleeve feed 3 Emergency stop Automatic quill feed activation 5 Drill chuck 4 On Off 7 Table height adjustmen...

Page 24: ...ation Safety during operation on page 50 Selector switch rotational direction Operation mode for selection of right handed or left handed rotation Push button ON The push button ON switches on the rot...

Page 25: ...e maximum speed of the drill chuck when setting the spindle speed Switch off the machine by using the main switch Open the protective cover Loosen the lever of the V belt tensioning Position the V bel...

Page 26: ...penings of the sleeve and of the drilling spindle are super imposed Loosen the taper mandrel of the drill chuck with the help of a drill drift 4 9 Cooling The friction generated during rotation can ca...

Page 27: ...dust mask when performing works at which dust is gener ated 4 11 During work The spindle sleeve feed is done via the star grip Make sure that the feed is constant and not too fast The spindle sleeve i...

Page 28: ...rsonnel working on the machine damage to the machine Only qualified personnel should carry out maintenance and repair work on the machine 5 1 1 Preparation WARNING Only work on the machine if it has b...

Page 29: ...commercial grease e g friction bearing grease Every 6 months V belt on drill head Visual inspection Check whether the V belts have become porous and worn Monthly Oiler cup Oiling Lubricate all oiler c...

Page 30: ...guarantee against damage and operating malfunctions resulting from failure to observe these operating instructions For repairs only use faultless and suitable tools only original parts or parts from s...

Page 31: ...eplaced Correctly clamp drill Replace the drill chuck The drill chuck or the taper mandrel cannot be inserted Dirt grease or oil on the taper inside of the drill chuck or on the taper sur face of the...

Page 32: ...drift Tool to release the bit or the drill chuck from the drill spindle Drill chuck Drill bit adapter Drill head Upper part of the drilling machine Drill sleeve Fixed hollow shaft which runs in the dr...

Page 33: ...g the intended disposal methods 7 4 2 Disposal of new device packaging All used packaging materials and packaging aids from the machine are recyclable and gener ally need to be supplied to the materia...

Page 34: ...omponents Applicable in the countries of the European Union and other European countries with a sepa rate collecting system for those devices The sign on the product or on its packing indicates that t...

Page 35: ...ing Protect against moisture and humid environment Prescribed position of the packing case Marking the top surface arrows pointing up Maximum stacking height Example not stackable do not stack a secon...

Page 36: ...kopf Drilling head 35 24 23 24 1 23 2 25 1 23 1 66 12 9 9 1 37 2 9 2 45 42 1 69 43 44 37 66 2 66 1 34 1 34 93 95 40 39 90 94 67 41 42 3 25 42 4 42 2 26 2 27 26 1 26 28 104 107 103 106 7 64 37 1 92 115...

Page 37: ...eeve feed 36 148 149 150 150 147 151 151 152 153 144 154 154 155 156 156 157 158 159 160 163 161 165 162 140 140 141 141 142 143 144 145 164 176 177 166 167 172 173 176 170 164 188 58 57 47 184 185 18...

Page 38: ...Keilriemenantrieb V belt drive 8 3 Keilriemenantrieb V belt drive 37 32 29 29 1 109 111 112 102 36 4 36 5 36 3 101 113 34 31 31 1 97 1 98 98 34 1 35 29 29 1 111 112 36 36 1 36 2 178 179 97 180 181 18...

Page 39: ...ohrtisch Column and drilling table 8 4 S ule und Bohrtisch DH28FS Column and drilling table DH28FS 38 4 5 5 1 3 2 72 100 1 82 99 114 20 1 76 83 7 1 16 15 1 71 71 1 78 19 1 75 75 1 1 10 1 10 2 10 13 15...

Page 40: ...1 Griff komplett Grip complete 1 JB T7270 4 1994 03020219139 16 Kurbel Crank 1 0302024116 19 1 Innensechskantschraube Socket head screw 1 M16x90 20 1 Innensechskant Stiftschraube Threaded pin 1 M6x6...

Page 41: ...ring 2 6205 2R 0406205R 45 Sicherungsring Circlip 2 DIN472 47x1 6 042SR47I 46 Innensechskantschraube Socket head screw 3 M4x10 47 Abdeckplatte Covering plate 1 53 3 Schalter Bohrfutterschutz Switch dr...

Page 42: ...1 0460009 107 Schalter Licht light switch 1 250V 6A 108 Schalter NOT Halt emergency stop switch 1 600V 10A 0460058 109 Mutter Nut 4 M4 111 Reed kontakt Reed contact 1 PS 3150 0302024192 112 Innensech...

Page 43: ...ng key 1 168 Schraube Screw 1 169 Ring Ring 1 03020284169 170 Skalenring Scale ring 1 Inch 171 Klemmhebel Clamping lever 1 03020284171 172 Klemmteil Clamping plate 1 03020284172 173 Skalenring Scale r...

Page 44: ...otection Glass 1 0302024153 11 Nutschraube Nut Screw M5x20 12 R ndelschraube Knurled Head Screw 13 Beilagscheibe Washer M5 14 Spezialschraube Special Screw 2 M5x10 Komplett S tze Bohrfutterschutz Halt...

Page 45: ...enleuchte Machine light 1H4 Betriebsleuchte Work light 1SS 2 Sicherheitsschalter Abdeckung Cover safety switch 1SS 3 Sicherheitsschalter Bohrfutterschutz Drilling chuck safety switch 1SS 1 Not Aus Sch...

Page 46: ...llation 57 Intended use 44 K K rperschutzmittel 14 Kundendienst 33 Kundendiensttechniker 33 M Maintenance 65 Malfunctions 68 Misuse 45 Montage 22 Montieren 23 O Obligations user 46 Operating material...

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