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Palfinger C 1000 S Assembly Instructions Manual Download Page 5

 

5 

7.

 

Installing the lifting mechanism ..................................................... 27

 

7.1.

 

Pre-assembling the lifting mechanism .................................... 29

 

7.1.1.

 

Tail lifts PTC 750 L - 1000 LLW .................................. 29

 

7.1.2.

 

Tail lifts with laterally adjustable bolted consoles ........ 30

 

7.2.

 

Attachment of the lifting mechanism to the vehicle ................. 33

 

7.2.1.

 

Positioning lifting mechanism under  

the vehicle .................................................................. 34

 

7.2.2.

 

Positioning and fixing the installation aids  

on the vehicle chassis ................................................ 35

 

7.2.3.

 

Bolting the lifting mechanism to the  

installation aid ............................................................. 36

 

7.2.4.

 

Positioning the stand tube / linkage mounts ................ 39

 

7.2.5.

 

Fixing the console plates on the vehicle chassis ......... 41

 

7.2.6.

 

Removing the installation aids .................................... 45

 

7.3.

 

Installation of the hydraulic unit .............................................. 45

 

8.

 

Establishing electrical connections ............................................... 46

 

8.1.

 

Establishing the connection to the vehicle battery .................. 46

 

8.2.

 

Establishing earth connection ................................................ 47

 

8.3.

 

Connecting the acoustical signal generator ............................ 47

 

8.4.

 

Installing and connecting the control unit ............................... 48

 

8.5.

 

Attaching the control panel or Slimpanel ................................ 49

 

8.6.

 

Connecting the manual cable switch (optional) ...................... 51

 

8.7.

 

Radio remote control .............................................................. 52

 

9.

 

Installing and connecting the platform .......................................... 53

 

9.1.

 

Moving up and positioning the platform .................................. 54

 

9.2.

 

Bolting the platform to the control rod..................................... 55

 

9.3.

 

Bolting the platform to the tilt cylinders ................................... 56

 

9.4.

 

Adjusting the tilt cylinders ....................................................... 59

 

9.5.

 

Installing tilt sensors ............................................................... 60

 

9.5.1.

 

Installing tilt sensor B15 .............................................. 60

 

9.5.2.

 

Installing tilt sensor B15S ........................................... 62

 

 

 

Summary of Contents for C 1000 S

Page 1: ...PALFINGER TAIL LIFTS ASSEMBLY INSTRUCTIONS STANDARD TAIL LIFTS LIFETIME EXCELLENCE ...

Page 2: ......

Page 3: ...Dok 07 500 99 04 10 03 Date 19 06 2023 SNr 2032342 Index A25103 Assembly instructions for PALFINGER Tail Lifts Standard tail lifts ...

Page 4: ...ing initial commissioning 12 3 Required tools and auxiliary equipment 13 4 Model line 14 4 1 Standard tail lift overview 15 4 2 Tail lift with welded consoles and slide in unit 16 4 3 Tail lift with bolted consoles and slide in unit 17 4 4 Tail lift with platform and turning unit 18 4 5 Tail lift without torque support 19 4 6 Tail lift with torque support 20 5 Preparing for assembly 21 6 Preparing...

Page 5: ...ving the installation aids 45 7 3 Installation of the hydraulic unit 45 8 Establishing electrical connections 46 8 1 Establishing the connection to the vehicle battery 46 8 2 Establishing earth connection 47 8 3 Connecting the acoustical signal generator 47 8 4 Installing and connecting the control unit 48 8 5 Attaching the control panel or Slimpanel 49 8 6 Connecting the manual cable switch optio...

Page 6: ...750 L LLW 69 10 7 Performing an oil level check 70 10 7 1 Slide in unit 70 10 7 2 Box universal or turning unit 71 10 7 3 Recommended hydraulic oils 71 10 8 Lubricating the bearing 71 10 9 Checking bolted connections 71 10 10 Checking hoses and cables 71 10 11 Adjusting the pressure relief valve 72 10 12 Adjusting the pressure switch of the hydraulic support optional 73 11 Final work 74 11 1 Attac...

Page 7: ...ough particularly the chapter Important safety information on page 9 before attaching the tail lift Observe all the generally applicable statutory and other binding European and national regulations on accident prevention handling hazardous substances and on environmental protection 1 1 Abbreviations used Abbreviation symbol Meaning ETMA European Taillift Manufacturers Association 1 2 Scope of del...

Page 8: ... for the PALFINGER Tail Lifts tail lift and all documents from the vehicle manufacturer The following documents are enclosed with the PALFINGER Tail Lifts tail lift Assembly drawing optional Attachment report attachment diagram if requested Test book Operating instructions Short operating manual Assembly instructions short form Underrun protection unit certificate Small and large test plate ETMA a...

Page 9: ...lied documents are always passed on along with the PALFINGER Tail Lifts tail lift to third parties 2 1 Personnel qualifications The assembly and commissioning of the PALFINGER Tail Lifts tail lift require systematic knowledge of mechanical electrical hydraulic systems as well as familiarity with the associated specialist terms Consequently to ensure operational safety these activities may only be ...

Page 10: ...icates an imminent major hazard that is certain to result in serious injury or even death if the hazard is not avoided WARNING Indicates a potential hazard that may result in serious injury or even death if the hazard is not avoided CAUTION Indicates a potentially hazardous situation which if not avoided may result in moderate or minor injury or property damage Note If you do not observe this info...

Page 11: ...e sure that any welding work is only performed by certified welders It is essential to comply with the vehicle maker s specifications as well as the applicable standards and regulations for welding work 2 3 2 Before starting assembly Check the compatibility of the vehicle and the tail lift before assembly Refer to the chapter Test by the assembler before assembly in the test book Observe the attac...

Page 12: ...t or extend before the assembly is entirely completed 2 3 4 During initial commissioning Only operate the tail lift when the vehicle s superstructure is fitted If you operate the tail lift without its body there is a risk that the pistons of the lift cylinders will fall out if the lifting height is too high resulting in personal injury and material damage During initial commissioning of the PALFIN...

Page 13: ... wrench 4 6 4x screw clamps Peening tool Hand held electric drill Spiral drill up to 14 mm diameter Crimping tool for cable lugs 16 mm2 25 mm2 35mm2 Insulation stripper Side cutter TORX screwdrivers Mallet Impact wrenches size in mm 46 50 60 65 Locking pliers for external rings A2 Auxiliary equipment Installation aid installation device Stop bracket Marker Tape measure Lifting equipment e g forkli...

Page 14: ...Z C 2500 SZ C 1500 SK C 2500 SK C 750 SPLD SPRD C 1000 SPL SPR C 750 LD C 1000 L C 1000 ML C 1500 ML C 1000 ML PRO C 1500 ML PRO C 750 S C 750 LX C 750 SX C 500 LD C 750 L3 C 750 SPL SPR C 1500 LX C 2000 LX C 500 LG PTC 750 L PTC 750 S PTC 1000 LLW The following general drawings show the structure of the PALFINGER Tail Lifts tail lift and of the individual sub assemblies ...

Page 15: ...andard tail lift overview 1 Operating unit Slimpanel 6 Tilt cylinder 2 Stand tube 7 Torsion frame control rod 3 Hydraulic unit and controller in stand tube 8 Lift cylinder 4 Hydraulic prop 9 Platform 5 Underrun protection 2 3 4 5 6 7 8 9 7 6 5 4 1 ...

Page 16: ...t with welded consoles and slide in unit Figure 2 Tail lift with welded consoles and slide in unit 1 Welded console plates 4 Tilt cylinder 2 Stand tube 5 Lift cylinder 3 Underrun protection 6 Torsion frame 1 2 3 5 4 6 ...

Page 17: ...lted consoles and slide in unit Figure 3 Tail lift with bolted consoles and slide in unit 1 Bolted console plates 4 Tilt cylinder 2 Hydraulic unit in stand tube 5 Lift cylinder 3 Underrun protection 6 Torsion frame 1 2 3 5 4 6 ...

Page 18: ... Tail lift with platform and turning unit Figure 4 Tail lift with platform and turning unit 1 Platform 4 Underrun protection 2 Turning unit 5 Tilt cylinder 3 Bolted console plates 6 Lift cylinder 1 2 3 5 4 6 ...

Page 19: ...without torque support Figure 5 Tail lift without torque support 1 Platform 5 Linkage mount 2 Control rod stroke 6 Underrun protection 3 Lift cylinder 7 Control rod tilt 4 Universal unit 8 Tilt cylinder 1 3 4 6 5 8 7 2 ...

Page 20: ... 4 6 Tail lift with torque support Figure 6 Tail lift with torque support 1 Platform 5 Linkage mount 2 Tilt cylinder 6 Underrun protection 3 Lift cylinder 7 Trailer hitch 4 Universal unit 1 2 3 5 4 6 7 2 ...

Page 21: ... the vehicle maker s guidelines for mounting attachments It is especially important to comply with the tail lift s maximum permitted rated load and the axle spacing for the tail lift Before starting assembly work please check the following points Is the vehicle suitable for mounting the PALFINGER Tail Lifts tail lift Do the vehicle dimensions correspond to those of the PALFINGER Tail Lifts tail li...

Page 22: ...the free movement of the drawbar must be ensured When all these points have been checked off you can start with the assembly or pre assembly for PTC 750 L PTC 1000 LLW of your PALFINGER Tail Lifts tail lift Assembly consists of several steps which are described in more detail on the following pages They include preparation of vehicle or vehicle chassis see chapter 6 page 23 pre assembling assembli...

Page 23: ...thickness of the vehicle s rear cross member and any cut outs required in the lower tail chassis To prepare the vehicle for installation of the PALFINGER Tail Lifts tail lift the following steps must be completed removing projecting parts of the vehicle see chapter 6 1 page 24 if necessary making any necessary cut outs for the lifting mechanism and reinforcing these see chapter 6 2 page 24 reinfor...

Page 24: ...s in a secure dry place Components that are not compatible with PALFINGER Tail Lifts tail lift may not be reinstalled Consult your vehicle maker to find alternative solutions for incompatible components 6 2 Creating cut outs for the lifting mechanism optional For most applications you will not need any special cut outs for the lifting mechanism If this is necessary however you can obtain the dimen...

Page 25: ...ce it 6 4 Preparing vehicles with box bodies Mounting the sealing system A sealing system can be ordered from PALFINGER Tail Lifts and pre installed for vehicles with box bodies The sealing system is mounted according to the special assembly instructions supplied Note We recommend installing a sealing system before installing the tail lift Box bodies with doors To avoid damage to box body doors yo...

Page 26: ...e spacers for the lifting mechanism area if necessary Fix the spacers to the door Create a bridging profile e g a square tube with rounded edges 60x40x3 Mount the bridging profile over the entire loading area width ...

Page 27: ...e lifting mechanism The customer notifies PALFINGER Tail Lifts of the required distances between the console plates and these cannot be subsequently changed The lifting mechanism is attached with the console plates to the vehicle chassis The bolted consoles are first adjusted on the lifting mechanism to the chassis size and then fixed Together with the lifting mechanism they are then attached to t...

Page 28: ...28 Figure 8 Attachment with adapters and clamping pieces claws Claws Adapter Vehicle chassis ...

Page 29: ...is width of the vehicle If the console inner dimension exceeds the chassis width When assembling use spacer plates between the linkage mount and the screw on plates to reduce the console s internal dimension to the width of the chassis exemplary presentation in Figure 9 The number of spacer plates required can be found in the table in the attachment report attachment diagram Figure 9 Spacer plates...

Page 30: ...tion Optional when using a ball head coupling and with the C 3000 S Connect the locking clamps 7 to the console plate 2 see Figure 10 Note First clamp the safety clips 7 into the console plates 2 Only then attach the console plates to the stand tube When the console plates are attached the safety clips can no longer be inserted Clamp the safety clips 7 into the console plates 2 Thread the console ...

Page 31: ...th the C 3000 S Screw the locking clamps 7 by means of the hex screw and nut to the stand tube 1 Note the following tightening torques Bolts Tightening torque Press in bolt M20x1 5 St10 9 400 Nm Bolt M14x1 5 St10 9 190 Nm Bolt M10 St8 8 50 Nm The bolts must be regularly retightened regularly after 3 weeks in operation after 3 months in operation check and if necessary retighten half yearly Reinfor...

Page 32: ...of the console plates 1 console plate 3 T profile 2 Plate 4 Bolt nut M10 Place the plates against the console plates on both sides and hook them behind the T profiles see Figure 11 Screw the plates to both console plates 1 3 4 2 ...

Page 33: ... to the respective matching lugs The installation aids attached to the loading area then hold the torsion frame in position Figure 12 Installation aids The following steps are required when installing with installation aids positioning the lifting mechanism under the vehicle see chapter 7 2 1 page 34 position and fix the installation aids on the vehicle chassis see chapter 7 2 2 page 35 bolting th...

Page 34: ...cle This will prevent you from damaging the coating of the lifting mechanism Figure 13 Positioning the lifting mechanism Carefully position the lifting mechanism under the vehicle see Figure 13 Detach the cables and hoses and feed them through the openings provided in the vehicle chassis Carefully raise the lifting mechanism and move it into the installation position Maintain the installation posi...

Page 35: ...l damage are possible Make sure that the installation aids are correctly positioned and properly fixed Figure 14 Positioning the installation aids Lay the installation aids on the loading area Align the side of the installation aids so that the appropriate shackle rests against the side of the raised control rod and can be bolted securely Securely fix the installation aids to the vehicle chassis w...

Page 36: ...l lift Secure the position of the lifting mechanism to the vehicle chassis with screw clamps Lay the cables and hoses under the vehicle chassis Route the cables and hoses so that they cannot be damaged by movements of the tail lift or the vehicle Bolt the lifting mechanism with the installation aid see Figure 15 Check the alignment to the vehicle body Both control rods of the torsion frame must be...

Page 37: ...aling system to the box body Place 25 mm spacers between the control rods of the torsion frame and the superstructure This is necessary so that there is enough space for the sealing system between the superstructure and the closed platform Figure 16 2 mm spacer plates for assembly of a coated platform Check that the lifting mechanism is exactly centred at the sides see Figure 17 and Figure 18 page...

Page 38: ...38 Figure 17 Check the central position of the lifting mechanism 1 Figure 18 Check the central position of the lifting mechanism 2 ...

Page 39: ...achment diagram see Figure 19 Note The dimensions F G and H must be strictly observed during assembly Figure 19 Positioning the stand tube linkage mounts Bring the stand tube linkage mounts into a horizontal position aligned with the vehicle body Secure the stand tube linkage mounts to the vehicle frame in this position with screw clamps see Figure 20 page 40 Stand tube Linkage mount H F G F G H ...

Page 40: ...40 Figure 20 Positioning the stand tube Check the lateral position of the lifting mechanism again Console plate Stand tube Subframe loading floor Vehicle chassis ...

Page 41: ...operation The tail lift can come loose There is a risk of fatal injury as well as material damage Observe the following table for the size quality and number of fixing bolts Place the fittings at a sufficient distance from each other DANGER Danger of a tail lift coming loose if overly large holes are used When using a hole pattern in the vehicle chassis take care not to use holes that are too larg...

Page 42: ... 500 SPLD SPRD C 750 SPL SPR C 750 S C 500 LD C750 L C 750 LG C 750 LD C 1000 ML PRO PTC 750 L PTC 750 S PTC 1000 LLW PTC 750 L with ball head coupling 6 M14x1 5 St10 9 190 Nm PTC 750 S with ball head coupling PTC 1000 LLW with ball head coupling C 750 SPLD SPRD 6 M14x1 5 St10 9 190 Nm C 1000 SPL SPR C 1000 LD C 1000 L C 1500 L C 1500 ML PRO ...

Page 43: ...ne the arrangement and number of mounting holes for the console plates on the vehicle chassis Please refer to the table above Determine the size of the fixing holes Observe the vehicle manufacturer s attachment guidelines Mark out the holes When using a hole pattern on the vehicle chassis Make sure that the diameter of the bolts corresponds to the diameter of the holes on the vehicle chassis Figur...

Page 44: ...lling the holes screwing the console plates to the vehicle frame Drill the holes see Figure 22 Drill through the frame if there is no frame hole pattern Figure 22 Drill the holes Vehicle chassis Subframe loading floor Console plate Fittings ...

Page 45: ...ly fold down the torsion frame Remove the pins between the control rods and the installation aids see Figure 16 page 37 Carefully fold down the torsion frame Release the screw clamps with which the installation aids are fixed to the vehicle chassis Remove the installation aids from the vehicle 7 3 Installation of the hydraulic unit The installation of your hydraulic unit depends on the selected ty...

Page 46: ...nerator see chapter 8 3 page 47 install and connect optional control unit see chapter 8 4 page 48 attaching the control panel or Slimpanel see chapter 8 5 page 49 connect optional hand cable switch see chapter 8 6 page 51 connect optional remote control see chapter 8 7 page 52 8 1 Establishing the connection to the vehicle battery Figure 23 Battery connection example Lay the positive battery cable...

Page 47: ...the tail lift from the power supply in the event of a fault 8 2 Establishing earth connection If the earth cable is not directly connected to the battery but the earth runs over the vehicle chassis Establish an earth cable from the cable lugs and protective caps supplied Note Before connecting the ground cable find out from the vehicle maker whether this is possible Cut off the required length of ...

Page 48: ...ection Run the cable for the control unit to the driver s cab Select a suitable location on the dashboard in the driver s cab Establish an electrical connection as per the PALFINGER Tail Lifts circuit diagram Mount the control unit on the dashboard Note If you do not use the control device Connect a visual warning signal in the cab to indicate when the tail lift is not in driving position connecti...

Page 49: ... holder Fix the control panel holder or weld it in position Mount the control unit on the control unit holder Or Figure 26 Slimpanel with mounting brackets Fit the Slimpanel with the mounting brackets provided Alternatively Fit the Slimpanel directly to the luggage compartment of the vehicle ...

Page 50: ...ng elements from the end of the superstructure The distance L from the end of the superstructure to the centre of the control panel or Slimpanel must be 300 to 600 mm see Figure 27 The operator must have an unobstructed view of the platform and the load from the operating elements Figure 27 Slimpanel control panel mounting position L ...

Page 51: ...can be connected to the manual cable switch Figure 28 Manual cable switch Lead Pin Leads manual cable switch for three buttons for two buttons 1 4 white 2 5 green 3 6 black yellow 4 3 yellow red ye gn 2 red green black Select a suitable place for mounting the socket under the vehicle loading bay A fixing option is provided on most control panel holders Mount the socket Connect the cable from the s...

Page 52: ...ion of the manual cable switch only permissible from the marked position on the platform 8 7 Radio remote control PALFINGER Tail Lifts optionally offers the Remote Control BT radio remote control see Figure 29 Figure 29 Remote Control BT With a Remote Control BT the recipient is already pre assembled and only needs to be connected to the controller and fitted to the vehicle The Remote Control BT r...

Page 53: ... in a risk of injury and of poisoning due to escaping hydraulic oil as well as danger to the environment Only operate the tail lift with its body The following work steps are required Positioning the platform with a lifting device on the vehicle see chapter 9 1 Bolting the platform to the control rod of the torsion frame see chapter 9 2 page 55 Bolting the platform to the tilt cylinders see chapte...

Page 54: ...t with a suitable material to prevent damage to the platform Bring the platform to the rear of the vehicle Figure 30 Bringing the platform to the rear of the vehicle Move the platform to the mounting position at the rear of the vehicle Maintain the installation position with the lifting equipment until the platform is bolted to control rod and tilt cylinders ...

Page 55: ...C 750 S tail lift with a 550 control rod you may only move the platform by one disc from the centre You will find the type of control rod in the order confirmation Figure 31 Spacer discs Push the pins through completely Put the lugs on the pins Use a hammer to knock in the lug as far as it will go see Figure 32 page 56 Turn the lug to the screw on position Bolt on the lug with the M12 bolt Observe...

Page 56: ... two tilt cylinders to the platform Loosen the hose clamps of the bellows on the tilt cylinders and slide the bellows down see Figure 33 Figure 33 Tilt cylinder Turn the rod ends of the tilt cylinders on the piston rods as far as they will go clockwise Cantilever head Lug Bolt M12 Pin Control rod Bellows Clamp Rod head Counter nut ...

Page 57: ...e tilt sensor B15S vertically with the cable outlet to the right and the snap in bracket towards you Tilt sensors see Figure 34 Figure 34 Tilt sensors Bolt the tilt cylinders to the platform Insert the spacers provided to set the cylinder flush with the control rods of the torsion frame Push the pins through completely Put the lugs on the pins Use a hammer to knock in the lug as far as it will go ...

Page 58: ...ensure that the solenoid valves on the lift cylinder have free access to the console plate pocket of the bolted console console plate pocket see Figure 10 page 30 pos 6 If necessary turn the coil on the solenoid valve to establish free travel Move the lifting mechanism via the lift cylinder to the upper stop see operating instructions Remove the lifting equipment from the platform Bottom roller Bo...

Page 59: ...ing the platform minimally Move the platform to the desired end position To do this turn the piston rod of the tilt cylinders with a wrench see Figure 37 Figure 37 Twisting the piston rod Repeat the adjustment process if required until the platform has reached the desired position Release the tilt cylinders by opening the platform Tighten the counter nuts of the piston rods tightening torque 250 t...

Page 60: ...ight cantilever head Depending on the equipment version of your tail lift connector plugs for warning lights and foot switches come out below the cover cap Figure 38 Cover cap with sensor holder for tilt sensor B15 Unscrew the cover cap Connect the cables for warning lights and foot switch to the existing connector plugs Place the connector plugs inside the platform Reconnect the cover cap Screw t...

Page 61: ...ion frame Make a loop for the cable of the tilt sensor as strain relief Attach the cables adequately to the torsion frame Make sure that the cables are laid so that they are free to move and are not stretched or pinched when the tail lift moves Connect the cables to the tail lift controller see circuit diagram Tilt sensor B15 Cover cap with sensor holder ...

Page 62: ...nnector Remove the dummy plug from the platform connector see Figure 40 Insert the tilt sensor B15S into the platform connector until it clicks into place see Figure 41 Figure 41 Installation of tilt sensor B15S Run the cable of the tilt sensor B15S along the torsion frame to the controller Attach the cable sufficiently to the torsion frame Make sure that the cable is laid so that it is free to mo...

Page 63: ...king hoses and cables see chapter 10 10 page 71 adjusting the tilt cylinder see chapter 10 11 page 72 Adjusting the pressure switch of the hydraulic support optional see chapter 10 12 page 73 10 1 Setting tilt sensor B15 DANGER Danger to life and material damage in case of improper adjustment of tilt sensor B15 If tilt sensor B15 is adjusted to a too steep inclination of the platform the load may ...

Page 64: ... To do this proceed as follows Open the platform see operating manual Press one of the foot switches eight times If there is no foot switch available Give a plus pulse eight times to the plug location J3 pin 6 on the controller see Figure 42 To do this you can tap plus from the pin next to it Figure 42 Controller example image The 7 segment display on the controller indicates J for adjustment The ...

Page 65: ...is no foot switch available Give a plus pulse eight times to the plug location J3 pin 6 on the controller To do this you can tap plus from the pin next to it The 7 segment display on the controller indicates J for adjustment The warning lights on the platform are lit up continuously Disconnect the 3 pole plug of the platform sensor J41C from the controller see Figure 42 page 64 Press one of the fo...

Page 66: ... 66 Figure 43 Tilt switch B13 1 Release the screw on tilt switch B13 on the right control rod of the torsion frame see Figure 44 Figure 44 Tilt switch B13 2 Adjust tilt switch B13 so that it is exactly horizontal Retighten the screw on tilt switch B13 Observe the tightening torque of 9 Nm Edge the safety plate over the control rod of the torsion frame so that tilt switch B13 is secured in position...

Page 67: ...ydraulic props several times optional Note Special procedure for bleeding the hydraulic cylinders when the distance between the lifting mechanism and the ground is small Proceed as described in chapter 10 5 page 68 if the distance from the lifting mechanism to the ground is small dimension G from the centre of the stand tube linkage mount to the ground is less than 450 mm see Figure 45 Figure 45 D...

Page 68: ...of the vehicle for example by driving the rear wheels onto ramps Switch on the tail lift see operating instructions Open the platform until it is approx 90 degrees open Lower the platform Once the platform is about halfway down Open the platform further so that its top slopes further down Lower the platform completely Close the platform completely again Repeat this procedure two to three more time...

Page 69: ... parallel to the end stop using the adjusting screw on the tilt link see Figure 46 Figure 46 Tilt link PTC 750 Tighten the bolted connection between the underrun protection and the tilt link Now check that the platform stops on both sides simultaneously Repeat the steps to align the platform if this is not the case Bolted connection Underrun protection Adjustment screw Tilt link ...

Page 70: ... the oil tank The oil tank should be about full when the tail lift is in this position Close the platform Fully extend existing support feet Check the oil level in the oil tank again There should still be a level of oil in the oil tank when the tail lift is in this position so that the oil pump cannot suck in air when the platform is closed If necessary top up with hydraulic oil recommended hydrau...

Page 71: ...s grease into it until it comes out at the side of the respective bearing point A tail lift with two hydraulic cylinders has eight bearing points A tail lift with four hydraulic cylinders has twelve bearing points Recommended grease Shell Gadus 10 9 Checking bolted connections Take the required tightening torques of the bolted connections from the attachment report attachment drawing and the table...

Page 72: ... lift cannot lift more than 125 of its maximum load see Figure 48 Note For adjustment of the pressure relief valve observe the chapter Test by the assembler after assembly in the test book Seal the pressure relief valve Figure 48 Pressure relief valve on the hydraulic unit Pressure relief valve ...

Page 73: ...sure switch see Figure 49 Figure 49 Hydraulic support pressure switch To decrease the contact pressure of the props turn the grub screw anti clockwise one rotation To increase the contact pressure of the props turn the grub screw clockwise one rotation After adjusting the contact pressure check the adjustment by lowering the props If the desired shut off of the support is not provided repeat the a...

Page 74: ...ly instructions for warning strips drawing no 92 597 99 00 00 00 Mount the warning strips according to the enclosed assembly instructions on the PALFINGER Tail Lifts tail lift Clean and degrease the designated area for the type plate on the platform e g with silicone remover Glue the supplied type plate to the platform see Figure 50 page 74 Figure 50 Type plate Glue the test plaque on a prominent ...

Page 75: ...allation company Details of signatory It is essential that you enter the details on the operator and vehicle as well as the form Confirmation by the installation firm in the test book Note The test book as well as the further documents from the PALFINGER document pouch operating manual short operating manual attachment report certificates should always be kept in the vehicle ...

Page 76: ...Gouffern Tel 33 2 33 12 44 00 Fax 33 2 33 12 44 01 francembb palfinger com www palfinger com PALFINGER Tail Lifts s r o Gogolova 18 SK 85101 Bratislava Tel 421 252 636 611 Fax 421 252 636 612 mbbsk palfinger com www palfinger com PALFINGER Tail Lifts Ltd 2 Falcon Gate Shire Park Welwyn Garden City Herts UK AL7 1TW Tel 44 01707 325571 Fax 44 01707 327752 customer services palfinger com www palfinge...

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