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GB
BARBECUE ASSEMBLY INSTRUCTIONS
To avoid unpleasant smoke downdrafts, there should be no obstacles, such as trees, buildings, etc., closer than 6 metres from the flue.
After deciding on the most convenient place to install the barbecue, prepare a levelled base for it. The barbecue should be installed on a wide sturdy
concrete base or other material to ensure that there will be no setting of the structure. Use a normal concrete mix to fix the elements which are not subject to
heat stresses. For the elements close to the fire, as for example the side and back walls, rings, hoods, use a mix of 40% refractory cement, 40% fireclay,
and 20% normal cement. Never cement in place the cooking base of the grills and ovens. They should simply rest on the support bases, with the joints filled
with fireclay or simply with ash.
INSTRUCTIONS FOR A PROPER INSTALLATION OF THE BARBECUE
Before starting to assemble the barbecue, you should have the following materials at hand:
• a sufficient quantity of normal cement
• about 10 kg of fireclay
• about 10 kg of refractory cement
Or with specific, ready to use assembly kit PALAZZETTI (optional) fix.
ASSEMBLY (ONLY) GRILL WITH OVEN
1.
Position near each other the basement elements (1A -1B - 1C-1D) and fix them with normal cement
2.
Level perfectly the support areas of elements (2a-2b-2g-2f) and fix them using normal cement (as shown in picture 1). ATTENTION! Oven base can
be built a bit lower to allow insert of trolley 6E (optional)
3.
Insert firewood holder before building elements 3a-3b-3c, in order to have the correct distance between them and fix all element using a mixture of
fireclay and refractory cement.
ASSEMBLY GRILL WITH OVEN + SINK MODULE AND 4-GAS BURNER MODULE
1.
Position near each other the basement elements (1A -1B - 1C-1D) and fix them with normal cement
2.
Level perfectly the support areas of elements (2a-2b-2g-2f) and fix them using normal cement (as shown in picture 1).
3.
Insert firewood holder before building elements 3a-3b-3c, in order to have the correct distance between them and fix all element using a mixture
of fireclay and refractory cement
4.
Insert elements 2d-6c-6f as shown in picture
OVEN INSTALLATION INSTRUCTION
5.
Go through the holes again into which the 2 stay bolts 4m will be inserted.
6.
Put on the woktop (2b-2g-2f), without using any mortar, all the elements of the oven.
7.
You will notice that the oven elements have a groove on the sides; place the ceramic fiber cord inside the groove and apply a thin layer of the
heat-resistant silicon supplied over it. Now join the elements together and add or remove silicone where you deem necessary so that the joints
are well covered.
8.
Put on the table top (2b), the ceramic fibre mattress, then the parts no. 4g and 4h.
9.
The walls no. 4d and 4l have to be fixed with silicon.
10.
Join all the elements with the connecting rod (4o). Grasp them moderately. When the oven is hot the connecting rods become longer but in this
phase do not grasp them further on.
11.
At the end fix the smoke register (4q) in correspondence of the of the smoke exit hole.
12.
A tin marked „Elastogum“ contains an elastic moisture-repellent and heat-resistance product which must be applied to all the external oven joints
with a brush before painting the oven with its final finish.
ASSEMBLY METAL UNDER HOOD
Place metal under hood on cement parts. Fix it with screws and apply red silicon supplied in internal parts.
OVEN’S DOOR MADE OF CAST-IRON
It is a door made from cast-iron including a flap with fire-resistant glass. It has been specially developed to prevent any heat dispersion and to allow a more
rational use of the oven. For its installation, fix it to the cement structure using the proper brass screws and “fisher” which are delivered as standard kit. Take
special care in closing the clearance by using silicon resisting to high temperatures.
FINISHING
•
Allow the sealing compounds and the cement mix used in the joints to dry for at least 4 days and prevent the structure from getting wet.
•
In the case of barbecues purchased already finished, it is sufficient to retouch the sealing with the colour provided and to let it dry for at least one day.
•
In the case of unfinished barbecues, we recommend that you paint it with the proper outdoor wall-paint – available on request – or with equivalent
resilient paint of the quarz rolled type, resistant to sudden changes in temperature.
•
These waterproofing treatments are meant to prevent the formation of unsightly cracks due to sudden rises in temperature and to the moisture present
in outdoor constructions.
•
Any further covering of insulation over the outer side of the oven will just emphasize the already outstanding performances of the oven itself, mainly
referred to its capacity of keeping the inner hot temperature for long time.
•
The above mentioned covering can be effected on the installation place by means of ceramic fibre or rock-fibre, which will have to be then plastered
and varnished.
•
If you paint the barbecue with the paint supplied by us, the primer should be allowed to thoroughly. Proceed with a first brushed coat; allow the paint to
dry, then apply a second coat by brush.
•
For a classic stippled finish, use a normal paint roller immediately over the brushedon coat of paint. This should only be done during the second paint-
finishing phase.