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Palamides 102-13, Operating Instructions Manual

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Palamides 102-13 Operating Instructions Manual Download Page 5

 

 

Subject to change without notice 

5

 

 
 
 

Preface 

 
 

You have acquired a technically superior industrial product in the BA700 Delivery and, by 
paying careful attention to the Operating Instructions, you will achieve the highest levels of 
reliability and performance. 

These Operating Instructions should guide you in operating the automatic delivery correctly, 
in complying with the safety regulations and in servicing the machine properly 

 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
PLEASE NOTE: 
 
We strongly urge using “Certified palamides” Banding Materials. Use of this material will 
ensure reliability and consistency in production with your palamides Automatic Delivery. If 
any adjustments are made to this equipment to accommodate material other than the 
recommended palamides Banding Material, if may result in voiding the warranty. 
 
 
.

 

Summary of Contents for 102-13

Page 1: ...O p e r a t i n g i n s t r u c t i o n s Model 102 13 13A 13B 14 as of September 2004 palamides GmbH Benzstraße 14 71272 Renningen Tel 49 0 7159 92570 0 Fax 49 0 7159 92570 99 www palamides de englisch ...

Page 2: ......

Page 3: ...un the machine 12 4 Sensor Technology 25 5 Pneumatics 38 6 Electrical control panel BA700 44 7 Setting the exits manually 45 8 Programming of frequency converter 46 9 Programming of frequency converter 1 47 10 Belts 48 11 Inputs 49 12 Outputs 50 13 Code list TC166 51 14 Code list TC161 54 15 Error list TC166 58 16 Error list TC161 63 ...

Page 4: ...alth and Safety legislation of the EC Machinery Directive This Declaration becomes invalid if an alteration is made which has not been agreed with ourselves Product Automatic Delivery BA700 Model 102 13 102 13A 102 13B 102 14 Serial number Appropriate EC Directives EC Machinery Directive 98 37 EG To comply the basic requirements we consulted the following appropriate standards EN 292 1 EN 292 2 EN...

Page 5: ...uld guide you in operating the automatic delivery correctly in complying with the safety regulations and in servicing the machine properly PLEASE NOTE We strongly urge using Certified palamides Banding Materials Use of this material will ensure reliability and consistency in production with your palamides Automatic Delivery If any adjustments are made to this equipment to accommodate material othe...

Page 6: ...6 Subject to change without notice ...

Page 7: ...s 1 Subject to change without notice 7 1 Description of the machine parts and groups Extension arm Round belt in feed Pressing station Side loader Unwinding lower band Jogging gear Tape unwinding of upper band Package lift Package lift ejector ...

Page 8: ...1 Description of the machine parts and groups 8 Subject to change without notice Elevation table Batch level compensator Jogging plates Adjusting frame ...

Page 9: ...Description of the machine parts and groups 1 Subject to change without notice 9 Support finger Presure axle Stopper Tape turn element Tensioning shaft ...

Page 10: ...ce high safety levels and have remaining sources of danger pointed out to them and or impairment of the machine and other material assets cannot be excluded 3 The machine may be operated only when in perfect technical condition Faults which may impair safety are to be removed immediately by trained personnel or personnel from the manufacturer and or supplier 4 The machine is only intended for band...

Page 11: ... stops for some unknown reason Make sure first that the machine is in perfect condition and that no other person is busy on the machine 17 If you have to carry out extensive mechanical electrical maintenance or repair work to the machine turn off the main switch and if necessary secure it with a padlock 18 Never open the main control cabinet or lower service cabinet Electric or rather electronic w...

Page 12: ...B Certain areas in the control panel remain under current even when the main switch is switched off N B Unplug the power supply plug only when the main switch is switched off There is a danger to electronic component parts 2 Emergency Off Button This is used during dangerous situations for switching the equipment off quickly When it is pressed the switch is locked and the machine can only be start...

Page 13: ...ply on the folding machine s feeder is switched on By pressing the sheet input button again the sheet supply is switched off Connection with Stahl By pressing the sheet input button the sheet supply on the folding machine s feeder is switched on Pressing the sheet input button again has no effect 6 Single sheet button This button only has a function if the BA700 has been connected either to an MBO...

Page 14: ...ode When this key is pressed and the relevant code entered the machine parameters can be accessed 4 Setting Sheet By pressing this key the next sheet which comes along will be studied by the photocell near the round belts All sheets coming along after this one will be compared to it and if necessary rejected 5 Stream delivery By pressing this key the machine is put into stream delivery operating m...

Page 15: ...nd the welding die move into the shaft 3 The welding process starts up 4 The pressing rails and the welding die move again to their starting positions Note Ensure that there is sufficient band between the welding dies before manual welding Note This key only reacts if the unit is at a standstill 4 Elevation table downwards The elevation table downwards key is used to bring the elevation table down...

Page 16: ... key only reacts if the unit is at a standstill 10 Ejector When the ejector key is pressed the unit is filled with compressed air When the ejector key is pressed again the ejector moves to the opposite position When the ejector key is pressed yet again the ejector moves back to its starting position Note This key only reacts if the unit is at a standstill Group IV Depending on its status the displ...

Page 17: ...ted evenly in the relevant shafts see 2 1 The height of the banding machine s delivery unit is to be adjusted to the exact height of the folding machine Compare with 2 2 2 4 2 1 General view 2 2 Wrong delivery too high 2 3 Wrong delivery too low 2 4 Correct leaflet hits the round belt opening exactly Flat belt drive Pile Round belt infeed Deflector Folder 2 1 Pressing station ...

Page 18: ...ster sheet is not ejected The pressing station is now adjusted to the product thickness with the help of setting screws The infeed is now set up using round belts so that the leaflets are fed into the middle of the shafts With some formats it can happen that the sheets are fed in off centre This does not lead to a restriction in the ability of the machine to function Using potentiometer the infeed...

Page 19: ...ing the switching handle 3 1 3 The guide rails 3 2 1 have a very important function They ensure stabilisation in the direction of feed by bending the sheets this is significant when stacking up They are loosened by knurled screws 3 2 2 and adjusted to the relevant format see 3 2a The speed is now set up using potentiometer so that the leaflets form a clean unbroken layered stream Take care here th...

Page 20: ...aft s width is adjusted with handwheel 4 2 Upon loosening clamping lever 4 3 the shaft walls 4 4 are now adjusted to the format Ensure that this is carried out at the narrowest position For this turn the vibration plate gear with a No 6 socket head cap screw key see 4 5 4 1 RIGHT WRONG 3 3 2 3 3 1 3 2 a 4 3 4 4 ...

Page 21: ...How to run the machine 3 Subject to change without notice 21 4 5 Key No 5 View from the back Pile Jogging plates At each side approx 1 mm in the narrow position 4 2 ...

Page 22: ...hich should be posed after adjustment has been carried out 3 5 1 Does the height of the delivery go together with the folding machine 3 5 2 Will the leaflets be transported in an evenly diagonal manner Flat belt drive Pile Round belt infeed Deflector Folder Pressing station Wrong Wrong Right ...

Page 23: ...etween the folding machine and the banding machine more than 10 3 5 5 Are the photocells in the counter free 3 5 6 Is the pressing station adjusted to the product thickness 3 5 7 Do the flat belts transport the stream continuously without raftering 3 5 8 Is the stream fed in at the mid position about 20mm Right Wrong View from the back Thickness of the leaflet minus 20 Insert complete leaflet ...

Page 24: ...3 How to run the machine 24 Subject to change without notice 3 5 9 Were the guide rails in front of the shaft adjusted RIGHT WRONG 3 3 2 3 3 1 3 5 10 Do the leaflets have some play in the shafts ...

Page 25: ...0117 Inductive switch Omron 4mm B14 B15 B20 B21 B5 Inductive switch Reacts to the approach of metal Switching distance 0 1 1 0mm 61 00010 Proximity switch SME 1 S LED 24B B1 B2 Cylinder switch for FESTO round cylinder 32dia 61 00011 Proximity switch SMEO 4U S LED 24 B B3 B16 B17 Cylinder switch for FESTO round cylinder 25dia 61 00004 Proximity switch 25 32D RS B35 B36 B37 B38 B39 B40 Cylinder swit...

Page 26: ...e B2 Heat sealers operating position Move welding head together manually either by hand or by code 204 Loosen sensor B2 and move to the right until the yellow LED goes out Then move the Sensor slowly to the left until the yellow LED lights up again Now place the sensor a further 2mm to the left and fix it N B This setting has to been made under pressure B3 Pressing bars working position Move press...

Page 27: ...e without notice 27 4 3 Sensor B 4 Sensor Position Name Adjustment B4 Speed counter flat belts The slot disc must rotate centrally in the sensor s slot N B Bearing damage to the slot disc shaft will result in destruction of the sensor B4 ...

Page 28: ...urement A is correct with pressing bar both retracted and extended Start the packaging process with one bundle in the middle shaft and stop it using the stop button as the bundle is being pressed Call up sensor B5 via code 203 Keep turning adjusting screw cylinder head cap screw clockwise until the display shows 0 Unscrew the cylinder head cap screw anti clockwise until 1 appears on the display No...

Page 29: ...ed belts The slot disc must rotate centrally in the sensor s slot N B Bearing damage to the slot disc shaft will result in destruction of the sensor 4 6 Sensor B 8 B 9 and B 11 Sensor Position Name Adjustment B8 B9 B11 Counter lane 1 Counter lane 3 Counter lane 2 The distance to the paper must be approx 20 30mm B7 B11 B9 B8 ...

Page 30: ...ect to change without notice 4 7 Sensor B 12 Sensor Position Name Adjustment B12 Single sheet counter Release stream counter The distance to the paper must be approx 20 30mm 4 8 Sensor B 14 B 15 B 20 and B 21 B12 B15 B20 B21 B14 ...

Page 31: ... final position The height of sensor B20 is adjusted together with sensor B14 Distance C between Sensor B20 and the elevation table should be 0 5mm B15 Elevation table lower final position As it moves downwards the elevation table must stop in good time so that distance B upper edge of elevation table to upper edge of base plate is 1mm B21 Change over to slow speed when travelling to the lower fin...

Page 32: ...the pusher is moved manually the pusher must still have 2mm of movement left after the yellow LED on Sensor B17 has lit up 4 10 Sensor B 19 Sensor Position Name Adjustment B19 Destacking level Depends on the product Height adjustable through long wholes How it works When collecting products in the pile container the pile height grows As soon as the Sensor B19 is covered longer than the value of Co...

Page 33: ...ontainer will be lifted by the batch level compensator so high that the following products bang into the pile This happens mainly in single stream mode Note Since August 1999 sensor B19 has been delivered with a different angled piece The advantage of this is that the de stacking steps are much more accurate and the stack level is easier to adjust Paper infeed level B19 Batch level compensator Pro...

Page 34: ...side of the stack The elevation table may be switched off not only by using the possibility for adjustment provided by the slots but also by using code 122 N B The rear wall of the shaft or the pressing bars should not cover sensor B18 when the elevation table is in the lower final position Note Since August 1999 sensor B18 has been delivered with a different angled piece Up until that time it is ...

Page 35: ...ontrol panel side When the side loader is moved manually the side loader must still have 2mm of movement left after the yellow LED on Sensor B35 has lit up B36 Side loader right final position operators side When the side loader is moved manually the side loader must still have 2mm of movement left after the yellow LED on Sensor B36 has lit up B35 B36 ...

Page 36: ...on When package lift table is moved manually the package lift table must still have 2 mm of movement left after the yellow LED on Sensor B37 has lit up B38 Package lift table upper final position When package lift table is moved manually the package lift table must still have 2 mm of movement left after the yellow LED on Sensor B37 has lit up B37 B38 2942 ...

Page 37: ...the package lift ejector is moved manually at least 75 of Sensor B39 must be covered by the actuator The distance between sensor and actuator 0 5 1 mm B40 Pusher working position When the package lift ejector is moved manually at least 75 of Sensor B40 must be covered by the actuator The distance between sensor and actuator 0 5 1 mm B39 B40 2930 ...

Page 38: ...and tensioned Y 5 D 4 V 3 Upper band tensioned Y 5 D 5 V 1 Pressing bar moves to working position 400 450 msec Y 7 D 6 V 1 Pressing bar moves to starting position 800 msec Y 13 not to measure D 8 V 2 Welding head moves to working position 1200 msec Y 6 D 7 V 2 Welding head moves to starting position 1200 msec Y 6 D 13 V 13 Side loader moves to the left side 2 5 3 sec Y 25 D 14 V 13 Side loader mov...

Page 39: ...bars V2 Welding heads V3 Band tension V4 Stopper device for stream feed V6 Knife V7 Cooling V8 Deflector V9 Main valve Rise delay time after starting machine approx 1 second D10 V10 Batch level compensator optional D9 Tape tensioner movement into starting position D11 V11 Air blow Ventilinsel V1 V7 V9 D9 D10 V10 D11 V11 2951 ...

Page 40: ...ation with a snap in switch which means that every cylinder can be operated manually NB When starting the machine all switches must be engaged in automatic mode The main valve V 9 can be operated by a black button situated on the top 5 4 Deflector Throttle description Valve descr Function V 8 Deflector V6 V5 V4 V3 V2 V1 V7 Hand operation Automatic operation V8 ...

Page 41: ...4 V13 Side loader moves to the right 5 6 summary package lift Throttle description Valve descr Function D15 V14 Lifting table moves to working position D16 V14 Lifting table moves to starting position D17 V15 Ejector package lift moves to starting position D18 V15 Ejector package lift moves to working position D13 V13 D14 D16 V14 V15 D17 D18 D15 2930 2942 ...

Page 42: ...atic oil NB To be filled only in an unpressurized condition This means that there may be no pressure at compressed air supply 1 The pneumatic oil can be filled up after removing the screw Only use oil according to ISO 3448 with viscosity class VG32 for example BP Energol HLP 32 BP Visco 2000 SAE 15W SC Castrol Hyspin AWS22 ESSO Arox EP46 Mobil Rarus 427 Shell Tellus Oil S32 6 Condensate outlet Ser...

Page 43: ...Pneumatics 5 Subject to change without notice 43 ...

Page 44: ...le Frequency converter band Frequency converter press Circuit breaker Q2 transformer Circuit breaker for jogging motor Circuit fuse F10 F16 2933 2934 Schweißschütz K7 Termination block X2 Emergency off contactor K6 Start contactor K1 Timer relay K5 Safety hood relay Fault contactor K8 Welding current control system Relay brake K34 Termination block X1 Welding transformer Versorgungs klemmleiste X1...

Page 45: ...o to the exit level with code 204 and using the arrow up down button press until the required exit appears see exit list Now the exit can be switched on or off by pressing the E or C buttons For moving the elevation table manually ATTENTION Moving the elevation table up manually is intended for faults under the table Ensure that nothing is lying on the table when it is moved upwards manually Instr...

Page 46: ...ues will be stored during this process Drive starts in operating mode LOCAL Keyboard UP Scroll through P LEVEL increase parameter values Increases set value in operating mode LOCAL Keyboard DOWN Scroll through P LEVEL decreases parameter values Decreases set value in operating mode LOCAL Following parameter values must be entered BA700 102 13 102 14 Parameter Frequency converter A13 Press drive Fr...

Page 47: ...ment 2 Details of loading and reading the data using the operating panel are shown below Only for the 0 75 KW frequency converter Frequency converter control element BA700 9743 1 Pull control plug 1 2 Load data 3 To readout data proceed as described in steps 1 4 Now enter the value 20 and confirm The display shows save instead of load Basic state Button Choose parameter code menu Set parameter to ...

Page 48: ...er roundbelts 1 610 x 4 mm 22 00052 drivebelt press Unit 1 073 x 27 mm 22 00021 drivebelt stream infeed 1 625 x 27 mm 22 00019 Lower belt stream infeed 1 650 x 30 mm 22 00038 meter ware Upper belt stream infeed 1 200 x 30 mm 22 00037 joggingbelt 700 x 15 mm 22 00008 joggingbelt small sheet 280 x 15 mm 22 00049 lower belt Small sheet 1 260 x 30 mm 22 00010 meter ware ...

Page 49: ...12 pink brown IN02 1 Emergency Stop S1 B26 IN02 2 Emergency Stop Q1 IN02 3 Emergency Stop K6 Error IN02 4 Emergency Stop external MBO B28 IN02 5 Hood B30 IN02 6 Hood external MBO IN02 7 Head Save B25 IN02 8 Emergency Stop driver press IN02 9 Emergency Stop driver band IN02 10 Emergency Stop driver table IN02 11 temperature IN02 12 K33 function IN02 13 Error message external MBO IN02 14 START signa...

Page 50: ...Batch Clap Y11 yellow OUT01 11 Cooler Y12 red blue OUT01 12 Pressing bars ground position Y14 pink OUT01 13 S Pusher left Y25 OUT01 14 Batch table up Y28 OUT01 15 Pusher out Y29 OUT01 16 OUT02 1 Heat sealing Y17 OUT02 2 Table Start Y23 OUT02 3 Table down Y18 OUT02 4 Table slow speed Y20 OUT02 5 Table high speed Y21 OUT02 6 Error message Y22 OUT02 7 Flat belt Start Y24 OUT02 8 Signal Lamp Y34 OUT02...

Page 51: ...ther for this length after reaching the pre selected batch piece value 113 no 130 1 00mm Direction counter 2 After reaching the pre selected batch piece value the elevation table in stream delivery mode only moves to the intermediate position after this value has elapsed 114 no 80 1 00mm Direction counter 3 After reaching the pre selected batch piece value the elevation table in single sheet mode ...

Page 52: ...n This retraction can be delayed by increasing this value 125 yes 100 1 100 sec Delay 9 After activation the pressing guides must be extended at the latest after this length of time B3 If not the machine will stop with Error 16 126 no 1 Running out of banding the machine stops with Error 42 see also code 127 127 no 200 cycles Cycle selection after display of end of banding until machine stops with...

Page 53: ...ay for cycles until machine stops with Error 42 running out of banding 150 yes 0 1 not active active By activating Total Reset all memory will be deleted All variable values will be deleted All code values will return to basic setup 170 no 0 1 Operating mode paper banding Operating mode plastic PE banding 171 no 40 1 100 sec Delay 13 Heating time for PE banding 172 no 3 1 100 sec Delay 14 Cutting ...

Page 54: ... B16 110 yes 1000 0 ms Delay 3 After completing a package cycle the machine only goes to destacking mode after this length of time 111 no 10 0 mm Tolerance Tolerance depends on calibrated value 112 no 200 0 mm Direction counter 1 In stream feeding mode the stream is gathered together for this length after reaching the pre selected batch piece value 113 no 130 0 mm Direction counter 2 After reachin...

Page 55: ... the machine stops with error 18 122 no 20 20 5000 ms Delay 6 After reaching the pre selected batch piece value the elevation table moves into the intermediate position and stops after photocell B18 is released Photocell B18 must remain free for at least this period of time before the elevation table stops 123 no 300 0 10000 ms Delay 7 After reaching the intermediate position the elevation table m...

Page 56: ...ed 133 yes 500 500 ms Delay 10 After ejecting the banded stacks the side loader will start after this amount of time has elapsed 134 yes 500 500 ms Delay 11 After conveying the banded stacks to the package lift using the side loader the lift table will start after this value has elapsed 136 yes 100 This time elapses after start is pressed The machine starts 138 yes 15 m min Monitoring of set up sp...

Page 57: ...7 yes 2500 0 5000 ms Waiting time valve manually left 178 yes 2500 0 5000 ms Waiting time valve manually right 181 yes 0 2000 ms Delay external stop signal 182 yes 2500 0 5000 ms Waiting time valve Side loader left 183 yes 2500 0 5000 ms Waiting time valve Side loader right 185 yes 50 0 ms Delay19 Reaction time of the deflector valve 186 yes 50 0 ms Duration How long the deflector valve is activat...

Page 58: ...disc initiator B4 to the control system 1 V belt defective 2 Motor frequency converter M2 defective 3 Sensor B4 defective 4 Input IN01 9 problem 09 Machine Start Packing cycle B18 B15 Photocell B18 is covered when the elevation table has moved completely down after bundling 1 Paper jam under pressing bars 2 Vertical belt has slipped off 3 Sensor B15 or sensor cable B18 defective 10 Machine Start B...

Page 59: ...ve 16 Machine Start Packing cycle B3 Y7 The pressing bars need more than 2 seconds to move into the shaft 1 Paper jam in front of pressing bars 2 Air pressure too low 3 Sensor defective or wrongly adjusted 4 Support pressing bars moving against jogging plates 17 Machine Start Packing cycle Elevation table moves right to the top during packing cycle Protection of welding dies 1 No stack or too smal...

Page 60: ...ctive motor switch on the jogging drive has switched off 26 Emergency Off K6 Emergency Off contactor K6 malfunction 1 Emergency Off contactor K6 does not fall away 2 Fuses F10 or F11 defective 3 Power unit defective 4 One of the sensor cables defective 27 Guard open K33 Guard contactor K33 malfunction 1 Guard contactor K33 does not fall away 28 B45 Temperature switch off of the motors 1 Temperatur...

Page 61: ...normal position 1 Defective cylinder 2 Air pressure 3 Obstacle 4 Sensor B1 defective or wrongly adjusted 5 Input IN03 1 problem 6 Linear bearing defective 34 Machine Start Open Guard Drives turn at too high a speed during jogging operation 1 Frequency converter defective 2 Tacho defective 3 Frequency converter set to wrong parameters 35 Destacking without counter release B12 Sensor B12 do not awar...

Page 62: ...le does not go up 1 Air pressure 2 Cylinder cylinder switch ejector 3 Sensor B16 defective or wrongly adjusted 4 Sensor B1 defective 5 Input IN03 1 problem 42 Machine Start Band End B13 After band end has been shown on the display the machine switches off after the pre programmed number of cycles has been reached 1 Change tapes 2 Change quantity of cycles with code 127 3 Cable defective 4 Input IN...

Page 63: ...disc initiator B4 to the control system 5 V belt defective 6 Motor frequency converter M2 defective 7 Sensor B4 defective 8 Input IN01 9 problem 09 Machine Start Packing cycle B18 B15 Photocell B18 is covered when the elevation table has moved completely down after bundling 4 Paper jam under pressing bars 5 Vertical belt has slipped off 6 Sensor B15 or sensor cable B18 defective 10 Machine Start B...

Page 64: ...1defective 16 Machine Start Packing cycle B3 Y7 The pressing bars need more than 2 seconds to move into the shaft 5 Paper jam in front of pressing bars 6 Air pressure too low 7 Sensor defective or wrongly adjusted 8 Support pressing bars moving against jogging plates 17 Machine Start Packing cycle Elevation table moves right to the top during packing cycle Protection of welding dies 3 No stack or ...

Page 65: ...motor switch on the jogging drive has switched off 26 Emergency Off K6 Emergency Off contactor K6 malfunction 5 Emergency Off contactor K6 does not fall away 6 Fuses F10 or F11 defective 7 Power unit defective 8 One of the sensor cables defective 27 Guard open K33 Guard contactor K33 malfunction 1 Guard contactor K33 does not fall away 28 B45 Temperature switch off of the motors 5 Temperature swit...

Page 66: ... wrongly adjusted 11 Input IN03 1 problem 12 Linear bearing defective 34 Machine Start Open Guard Drives turn at too high a speed during jogging operation 4 Frequency converter defective 5 Tacho defective 6 Frequency converter set to wrong parameters 35 Destacking without counter release B12 Sensor B12 do not aware the product batch counter does not count destacking sensor covered 2 Sensor B12 B19...

Page 67: ...able does not go up 6 Air pressure 7 Cylinder cylinder switch ejector 8 Sensor B16 defective or wrongly adjusted 9 Sensor B1 defective 10 Input IN03 1 problem 42 Machine Start Band End B13 After band end has been shown on the display the machine switches off after the pre programmed number of cycles has been reached 5 Change tapes 6 Change quantity of cycles with code 127 7 Cable defective 8 Input...

Page 68: ...0 68 Änderungen vorbehalten ...

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