Pacific Z210 Parts & Operating Manual Download Page 2

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SAFETY INSTRUCTIONS

1) 

You must have training in the operation of the machine before using it.

  READ THE INSTRUCTION BOOK.  

If you do not understand any instruction, ask your supervisor.

2) 

Make sure all labels, decals, warnings, cautions and instructions are fastened to the machine.

3) 

Read the labels carefully on the machine.  Do not cover them for any reason and replace them if damaged.

4) 

Do not operate this machine unless it is completely assembled and inspect the machine carefully before operation.

5) 

Pay close attention to other people and especially children while operating this machine.

6) 

Be a careful driver and do not strike shelving or scaffolding, especially where there is a danger of falling objects.

7) 

Machines can cause an explosion when operated near flammable materials and vapors.  Do not use this machine with or near fuels, grain dust, solvents, thinners, or other 

flammable materials.

8) 

In case of fire, use a powder extinguisher.  Do not use water.

9) 

Do not use this machine as a means of transport.

10)  Do not use acid solutions that could damage the machine or flooring.
11)  Adjust your speed to the conditions of the floor.
12)  Do not turn the machine on an incline.  Do not stop and leave the machine on a ramp or incline.
13)  During any maintenance operation disconnect the power supply from the machine.
14)  Lead acid batteries generate gases that can cause an explosion.  Read the instruction manual supplied with the battery charger.  Keep sparks and flames away from batter

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ies.  

NO SMOKING

.  Charge the batteries only in an area with good ventilation.

15)  Do not use a charger if the power cord is damaged or a charger that is not matched to the machine.
16)  Always wear eye protection and protective clothing when working near batteries.  Remove all jewelry.  Do not put tools or other metal across the battery terminals, or on 

the top of the batteries.

17)  Maintenance and repairs must be performed by authorized Service Centers only.
18)  Keep the electrical parts of the machine dry.  Do not wash the machine with direct water jets or high pressure, or with corrosive material.  For storage, keep the machine in 

a dry location.

19)  Water solutions or cleaning materials used with this type of machine can leave wet areas on the floor surface.  These areas can cause a dangerous condition for the opera

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tor or other persons.  Always put 

CAUTION

 signs near the area you are cleaning.

20)  Do not reach under shrouds with fingers, hands, or toes when machine is running. 

Summary of Contents for Z210

Page 1: ...efully inspect all components to ensure that there is no concealed freight damage If such damage is discovered file a CONCEALED DAMAGE REPORT im mediately with the delivering carrier The contents of t...

Page 2: ...floor 12 Do not turn the machine on an incline Do not stop and leave the machine on a ramp or incline 13 During any maintenance operation disconnect the power supply from the machine 14 Lead acid bat...

Page 3: ...R Water Valve Indicator Brush Drive Motor Control Switch Vacuum Motor Control Switch Squeegee Lift Lever Indicator Battery Charge Indicator Water Flow Control Indicator Traction Drive Speed Control Fo...

Page 4: ...Place the batteries in the battery compartment e Connect the battery connector to the machine connector f Replace the recovery tank and reassemble the vacuum cover and squeegee hose 3 BATTERY CHARGE L...

Page 5: ...hould be adjusted based on blade wear Rotate the adjusting knobs counter clockwise to lower squeegee and clockwise to lift it NOTE Rotate the right and left adjusting knobs until the squeegee is posit...

Page 6: ...owing the manufacturer instructions Excess foam in the recovery tank can damage the vacuum motor so use only the minimum amount of detergent necessary Reassemble the cover WARNING Always use low foami...

Page 7: ...o the battery connector 2 Turn on the main power key switch Battery charge indicator will illuminate indicating the charge level of the batteries If the indicator is flashing then the batteries need t...

Page 8: ...n directional switch forward and depress the handle switch lever Adjust the forward speed with the traction drive speed control knob During the first few yards of operation check that the quantity of...

Page 9: ...angerous solutions After finishing your work and before any type of maintenance is done it is necessary to do the following 1 Close the water valve by raising the solution flow control lever 2 Raise t...

Page 10: ...in plug and empty the recovery tank WARNING Use gloves for protection from contact with dangerous solutions 12 Remove the brush or pad driver and clean them with clear water DAILY MACHINE MAINTENANCE...

Page 11: ...t locking latches Remove the squeegee assembly by pulling rearward c Clean the inside of the squeegee thoroughly d Clean the squeegee blades thoroughly e Reassemble 4 REPLACING THE SQUEEGEE BLADES Che...

Page 12: ...ar water WEEKLY MACHINE MAINTENANCE 1 CLEANING THE SQUEEGEE HOSE To obtain the best drying results keep the squeegee hose clean To clean the squeegee hose it is necessary to a Take off the vacuum hose...

Page 13: ...se and cap at rear of machine and empty the solution tank WARNING Use gloves for protection from contact with dangerous solution 3 IN LINE FILTER CLEANING a Drain solution tank b Turn off solenoid val...

Page 14: ...not clogged or obstructed d Make sure inline solution filter assembly is not clogged or obstructed 2 THE MACHINE DOES NOT CLEAN SATISFACTORILY a Check the condition of the brushes or pads and replace...

Page 15: ...that a low foaming detergent has been used If required add a small quantity of defoamer liquid to the recovery tank More foam is generated when a floor is lightly soiled Use less detergent if this is...

Page 16: ...7 18 17 16 15 24 25 26 19 20 15 21 27 8 7 28 44 43 42 41 40 20 38 39 15 38 37 36 35 34 33 32 29 31 30 13 11 14 13 12 11 10 6 9 13 29 27 13 8 7 6 5 2 4 3 2 1 16 Z210 TRACTION AUTO SCRUBBER BRUSH DECK A...

Page 17: ...NC 10 924032 M5 Nyloc Hex Nut Zinc 9 ZINC 32 881151 Bushing 1 ZINC 11 842006 Clamp Band 2 SS 33 924055 Lock Nut M10 1 ZINC 12 843610 Splash Guard Blue 1 34 980064 M10 Washer Flat Zinc 1 ZINC 13 920658...

Page 18: ...18 1 2 3 4 5 6 7 6 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 8 30 29 24 35 19 20 36 20 31 38 39 40 41 23 24 25 26 27 28 31 32 23 24 33 34 Z210 TRACTION AUTO SCRUBBER BRUSH BASE ASSEMBLY...

Page 19: ...lt M10X25 Zinc 1 ZINC 10 980058 Washer Star Lock M8 2 ZINC 32 924068 Hex Nut M10 Thin Zinc 1 ZINC 11 846402 Right Spring Retaining Plate 1 ZINC 33 845103 Brush Base Lift Link 1 EPOXY PAINT 12 848301 B...

Page 20: ...2 2 2 3 4 5 6 6 7 7 7 8 8 8 14 9 9 10 11 11 12 12 12 13 13 14 14 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 41 13 30 31 32 33 34 35 36 37 20 38 39 40 42 Z210 TRACTION AUTO SCRUBBER MAIN FRAME ASSEM...

Page 21: ...NC 30 847306 Retaining Ring 3 4 Shaft 2 10 964415 Hex Bolt M6x45 Zinc 6 ZINC 31 980780 Washer 3 4IDX1 8 Keyed 2 11 920648 M12 Nyloc Hex Nut Zinc 3 ZINC 32 849002 Tubing 1 12 980043 Washer Flat M12 5 Z...

Page 22: ...22 1 2 3 4 5 5 5 6 7 8 8 9 10 11 11 11 12 12 13 14 15 16 17 18 19 20 21 22 23 24 25 26 27 28 29 2 3 30 31 32 33 21 Z210 TRACTION AUTO SCRUBBER SQUEEGEE FRAME ASSEMBLY...

Page 23: ...taining Ring 15mm x 1 0mm THK 2 BLACK OXIDE 25 845601 Squeegee Mount Base 1 ZINC 9 847703 Squeegee Adjuster Rear Shaft 1 ZINC 26 920650 Hex Nut M12 Zinc 1 ZINC 10 920648 M12 Nyloc Hex Nut Zinc 1 ZINC...

Page 24: ...24 1 2 2 3 4 5 6 7 8 9 10 10 11 12 14 13 15 16 17 17 18 19 20 21 23 22 24 Z210 TRACTION AUTO SCRUBBER SQUEEGEE ASSEMBLY...

Page 25: ...84 M8 Washers Flat L Zinc 2 ZINC 18 964209 Hex Bolt M6X16 Zinc 2 ZINC 6 920649 Hex Nut M8 Zinc 2 ZINC 19 980672 M6 Lock Washer Zinc 4 ZINC 7 843201 Squeegee Frame Weldment 1 EPOXY PAINT 20 964232 Hex...

Page 26: ...26 1 2 3 5 6 7 7 8 9 11 10 10 12 13 14 15 16 17 18 19 20 19 21 22 23 24 25 26 27 28 29 29 30 31 32 33 34 35 36 37 37 38 39 40 8 42 43 44 45 Z210 TRACTION AUTO SCRUBBER SOLUTION TANK ASSEMBLY...

Page 27: ...lve 1 32 842705 Sound Deadener 1 849407 Valve w Lever Incl 9 10 11 33 845113 Z Series Squeegee Lift Label 1 12 980704 M5 Washer Flat SS 1 SS 34 845111 Z Series Water Control Label 1 13 980680 Lock Was...

Page 28: ...28 1 2 3 4 6 7 8 8 8 9 10 11 12 13 14 15 15 16 16 17 18 19 20 21 22 23 24 25 26 27 28 29 30 31 31 32 32 33 34 35 36 Z210 TRACTION AUTO SCRUBBER RECOVERY TANK ASSEMBLY...

Page 29: ...Label For Lifting 2 26 964063 FLHD Screw Ph Drive SS 4 2x13 4 SS 10 843405 Tank Gasket 1 27 847304 Ring Filter Holder 1 11 848608 Z210 Recovery Tank Blue 1 28 883442 Gasket 1 12 844102 Z210 Squeegee V...

Page 30: ...30 1 2 3 4 4 5 6 3 7 7 7 8 8 8 9 9 10 11 12 13 14 14 14 14 14 15 15 16 16 16 16 16 16 16 16 16 16 16 17 18 19 19 20 21 21 21 22 23 24 25 26 27 28 29 30 Z210 TRACTION AUTO SCRUBBER VACUUM ASSEMBLY...

Page 31: ...3 ZINC 24 842702 Vacuum Motor Sound Deadener 1 8 980672 M6 Lock Washer Zinc 6 ZINC 25 842703 Vacuum Motor Sound Deadener 1 9 841104 Bushing 2 BRASS 26 847405 Rod Connecting 1 ZINC 10 980501 M6x22 OD...

Page 32: ...1 2 3 2 4 7 6 5 9 10 11 4 15 17 29 18 20 13 28 27 17 26 25 24 23 22 16 12 12 8 21 19 24 30 14 32 Z210 TRACTION AUTO SCRUBBER SWITCH BOX ASSEMBLY...

Page 33: ...PL Zinc 2 ZINC 12 845101 Scrubber Lever Switch Box 2 13 911427 Microswitch 1 14 980043 Washer Flat M12 2 ZINC 15 847501 Traction Vacuum Motor Relay 1 16 911428 Switch Key 1 17 W144D Nut 6 32 Hex w Ny...

Page 34: ...34 Z210 TRACTION AUTO SCRUBBER WIRING DIAGRAM...

Page 35: ...ranty difficulty 2 Upon compliance with the above warranty procedure all warranted repairs will be completed at no additional charge or cost to the user 3 Only Pacific or its authorized dealers and ag...

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