Pace 8007-0410 Operation And Maintenance Manual Download Page 28 | Manualshive

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Pace 8007-0410 Operation And Maintenance Manual Download Page 28

System Operations Manual

www.paceworldwide.com

Page 27 of 38

www.paceworldwide.com

PACE USA

PACE Europe

9030 Junction Drive

Sherbourne House

Annapolis Junction, MD 20701

Sherbourne Drive

USA

Tilbrook, Milton Keynes

MK7 8HX

United Kingdom

Tel: (301) 490-9860

(44) 1908-277666

(888)-535-PACE

Fax: (301) 498-3252

(44) 1908-277777

PACE Incorporated retains the right to make changes to specifications contained herein at any
time, without notice. Contact your local authorized PACE Distributor or PACE Incorporated to
obtain the latest specifications.

The following are trademarks and/or service marks of PACE, Incorporated, MD, USA.

INSTACAL

®

, FUMEFLO

®

, HEATWISE

®

, PACEWORLDWIDE

®

, PERMAGROUND

®

,

POWERMODULE

®

, and TEMPWISE

®

The following are registered trademarks and/or service marks of PACE Incorporated, Laurel
Maryland U.S.A.

ARM-EVAC

®

, FLO-D-SODR

®

, MINIWAVE®, PACE

®

, SENSATEMP

®

, SNAPVAC

®

,

SODRTEK

®

, SODR-X-TRACTOR

®

, THERMOFLO

®

, THERMOJET

®

, THERMOTWEEZ

®

, and

VISIFILTER

®

PACE products meet or exceed all applicable military and civilian EOS/ESD, temperature stability
and other specifications including MIL STD 2000, ANSI/JSTD 001, IPC7711, and IPC A-610.

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Summary of Contents for 8007-0410

Page 1: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

Page 2: ...TF 1500 BGA Rework Station Operation and Maintenance Manual Manual Number 5050 0525...

Page 3: ...p 7 Inserting vacuum pick 7 Inserting nozzle 8 Set up screen features 9 Alignment screen features 11 Production screen features 12 Profile development screen features 13 Inspection screen features 15...

Page 4: ...Specifications Part Number 8007 0410 Dimensions 737 mm H x 686 mm W x 737 mm D 29 x 27 x 29 Weight w o computer 45 kgs 100 lbs Power Requirements 115 VAC 60 hz or 230 VAC 50 Hz 2000 watts PC Pentium 4...

Page 5: ...for use in making profile graphs C Cooling Fan The component and PCB are cooled by the cooling fan which can be set to activate automatically after the reflow cycle is complete or operated manually D...

Page 6: ...t use near combustible vapors e Do not leave the equipment unattended when in use f Do not open rear panel without disconnecting power cable 4 Features a The TF 1500 is ideal for post assembly rework...

Page 7: ...minating costly downtime and operator frustration iii Color Camera with 72x zoom capability featuring auto focus zoom iv Lighting system uses Ultra Bright Red and Blue LEDs for maximum contrast of lan...

Page 8: ...igure 2a Figure 2b ii Insert PC into brackets on back of PC iii Monitor 4 Connect power cord 5 Connect video cable to the 9 pin connector of the PC iv Keyboard connect cable to computer v Mouse connec...

Page 9: ...size nozzle The nozzle should be 3 mm larger than the outside of the component If the proper nozzle size cannot fit onto the PCB due to adjacent components being to close use a smaller nozzle or keep...

Page 10: ...lected idle time vii Set the limit on the focus range and nozzle movement viii Set setback and auto shutoff times for component release and PCB removal ix Type the text for these three displays x Run...

Page 11: ...m Page 10 of 38 xvii Vacuum pump test Tests operation of vacuum pump xviii Thermocouple test Tests active thermocouple circuitry xix Reset diagnostics Must be clicked after any diagnostic test is perf...

Page 12: ...der on this bar or it can be automatically focused by checking the box by auto iv Instructions Follow these instructions to proceed through the alignment sequence v Screen options 1 Edit Change Instru...

Page 13: ...e used v Graph A saved graph and if thermocouples are used an active trace graph are viewed here vi Profile Status Bar Indicates the current status of a running profile vii Heater Button Used to turn...

Page 14: ...teps the nozzle will lower to properly position itself for operation xvi Fan On Off Selector Manual on off switch for the cooling fan h Profile Development Screen Features Figure 7 Figure 7 i Temperat...

Page 15: ...prints current settings 6 Export saves profile as a spreadsheet file x Profile Instructions Insert instructions for the operator xi Cycle Start Button Start the selected profile xii Mode Select whethe...

Page 16: ...is from an x ray or alternate source iii Select Full Screen Image iv Library Image The computer has a stored library of x ray images with explanations of the viewed defects v Select Library Image Use...

Page 17: ...roperly aligned so when the software shows the PCB and component visually aligned they are actually physically aligned i Select setup screen Figure 8 Figure 8 ii Select prism calibration iii Monitor n...

Page 18: ...entered on BGA Figure 10 Figure 10 vi Mouse click on green button Pickup vii Pull camera out Make sure it is all the way out into the detent Figure 11 Figure 11 viii Mouse click on green button Focus...

Page 19: ...eras sheet metal cover Figure 13 4 Remove the cover 5 Loosening the top screws A and tightening the bottom screws B adjusts the prism down 6 Loosening the bottom screws B and tightening the top screws...

Page 20: ...run Verify that the devices parts being soldered to the PCB do not exceed the height limitations Exceeding the limitations may interfere with the operation of the machine The maximum height of any com...

Page 21: ...rd and back simply move the PCB in the arms To move the assembly left and right push the release handle away from you and move the assembly Pull the release handle towards you to secure the assembly v...

Page 22: ...ent mount from the top of the camera housing xii If Flux Dip option was selected place the flux dip assembly on top of the camera housing Figure 17b Mouse click to dip then remove flux dip assembly xi...

Page 23: ...the PCB to cool and remove b Component removal Note If at any time you need to abort the process mouse click on the Red Home button i Conduct steps i v in paragraph 6a ii Position the board so the re...

Page 24: ...ugh actual component installation it is critical to make sure the thermocouples remain in contact with the solder throughout the entire process Unreliable data will be collected should a thermocouple...

Page 25: ...should always be used to ensure safety of the device and PCB Cool Down Phase The cool down phase is necessary to bring the temperature of the package solder joints and PCB under the package below sol...

Page 26: ...e Blower Filter Clean the filter every three months i Open the cover on the back of the TF 1500 Figure 21 ii Identify the blower pump mounted on the base of the machine iii Loosen the screw fitted to...

Page 27: ...ER MAKES NO OTHER WARRANTY EXPRESS OR IMPLIED AND MAKES NO WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE Seller will at its option repair or replace any defective products at its fac...

Page 28: ...authorized PACE Distributor or PACE Incorporated to obtain the latest specifications The following are trademarks and or service marks of PACE Incorporated MD USA INSTACAL FUMEFLO HEATWISE PACEWORLDWI...

Page 29: ...he machine to PACE Inc or call a PACE representative to replace the heater element CAUTION REMOVE POWER CORD FROM MACHINE 1 Remove the nozzle and vacuum pick 2 Remove the 4 screws on each rail cover o...

Page 30: ...nnected First cut the ties as shown here There is one on each side 5 Now you can disconnect the heater cables one on each side Once these two cables have been disconnected you can remove the cover 6 R...

Page 31: ...ceworldwide com Page 30 of 38 This shows the heater base loose and being lowered off the heater 7 Disconnect the blower motor wiring on the side of the heater assembly 8 Disconnect the hose on the rig...

Page 32: ...the ties and disconnect them DO NOT CUT THE WIRES Pull these 2 wires thru to the front Identify and mark the wires so they are not reversed 10 Remove the 4 screws holding the heater to its mount one...

Page 33: ...f 38 12 Install new heater The two hoses must run under the bracket 13 Install 4 heater screws Make sure these hoses are not pinched 14 Run sensor wires thru front panel the way they came out reconnec...

Page 34: ...System Operations Manual www paceworldwide com Page 33 of 38 15 Reconnect hose 16 Reconnect motor wiring It does not matter which one is attached to which 17 Replace base assembly...

Page 35: ...y screws 19 Reconnect the wires on each side and tie them back to their mounts Be sure to pull the wires up taught so they do not contact the heater 20 Put the heater cover back on making sure not to...

Page 36: ...ening a screw will raise that portion of the platform Tightening a screw will lower that portion of the platform To keep the screws tight for every bit you loosen a screw tighten the opposite screw eq...

Page 37: ...he top right of the camera iii Reposition the camera until the front and back edges are centered in the viewing window and tighten the screws f If the nozzle edges are off right to left i Open the bac...

Page 38: ...p 2 c Open the back of the TF 1500 WARNING DO NOT TOUCH LIVE CIRCUITS d Loosen the two screws holding the laser mount Figure e Adjust the laser to a spot roughly in the center of the component and tig...

Page 39: ...pment Install Procedure Step i Mouse click on Profile for the Profile Development Screen Figure 7 Step ii If the component needs to be placed first conduct steps ii to xv in paragraph 6a then do secti...

Page 40: ...service in house repair center WE BUY USED EQUIPMENT Sell your excess underutilized and idle used equipment We also offer credit for buy backs and trade ins www artisantg com WeBuyEquipment REMOTE IN...

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