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Pace Technologies PENTA 5000, Instruction Manual

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Pace Technologies PENTA 5000 Instruction Manual Download Page 16

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  ▲           

I

NSTRUCTION 

M

ANUAL

 

3601 E. 34th St. Tucson, AZ  85713  USA  Tel. +1

-

520

-

882

-

6598  Fax +1

-

520

-

882

-

6599  email: [email protected]    Web: https://www.metallographic.com

 

 

Please read this instruction manual carefully and follow all installation, operating and safety guidelines.

 

PENTA 5000  Hand Grinder

 

 

 

8.0   List of Spare Parts

 

12

 

Part No.

 

Quantity

 

Description

 

SIC

-

240R

-

60

 

Each

 

240

-

grit SiC 

(3

-

7/16” 

wide, 

60’ 

length, 

1” 

core)

 

SIC

-

320R

-

60

 

Each

 

320

-

grit SiC 

(3

-

7/16” 

wide, 

60’ 

length, 

1” 

core)

 

SIC

-

360R

-

60

 

Each

 

360

-

grit SiC 

(3

-

7/16” 

wide, 

60’ 

length, 

1” 

core)

 

SIC

-

400R

-

60

 

Each

 

400

-

grit SiC 

(3

-

7/16” 

wide, 

60’ 

length, 

1” 

core)

 

SIC

-

600R

-

60

 

Each

 

600

-

grit SiC 

(3

-

7/16” 

wide, 

60’ 

length, 

1” 

core)

 

SIC

-

800R

-

60

 

Each

 

800

-

grit SiC 

(3

-

7/16” 

wide, 

60’ 

length, 

1” 

core)

 

SIC

-

1200R

-

60

 

Each

 

1200

-

grit SiC 

(3

-

7/16” 

wide, 

60’ 

length, 

1” 

core)

 

Part no.

 

Description

 

Images

 

  

Mechanical

 

  

P5

-

M

-

001

 

Base casting

 

 

P5

-

M

-

002

 

Top cover

 

 

P5

-

M

-

003

 

Front cover

 

 

Summary of Contents for PENTA 5000

Page 1: ...om Web https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder Equipment Type Five station hand grinder Model PENTA 5000 Electrical Requirements N A Frequency N A Motor Horsepower N A Manual Revision Date April 24 2022 ...

Page 2: ...ction manual carefully and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder Contents PAGE Warranty i 1 0 Safety Guidelines 1 2 0 Product Description 2 3 0 Unpacking Shipping and Installation 4 4 0 Start Up and Operation 6 5 0 Maintenance 9 6 0 Troubleshooting 10 7 0 Metallographic Consumables 11 8 0 List of Spare Parts 12 9 0 Mechanical Drawing 17 ...

Page 3: ...ding any reference to Buyer s specifications and any description in catalogs circulars and other written material published by PACE Technologies is the sole purpose of identifying such goods and shall not create an express warranty that the goods shall conform to such description THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER WARRANTIES EXPRESSED OR IMPLIED THERE ARE NO IMPLIED WARRANTIES OF MERC...

Page 4: ...the warranty shall be suspended during any period of such default and the original warranty period will not be extended beyond its original expiration date despite such suspension of warranty rights 7 MISCELLANEOUS PROVISIONS This agreement has been made in and shall be governed by the laws of the State of Arizona These terms and conditions and the description of the Products on the reverse side h...

Page 5: ...e unit as specified in this manual Do not leave any specimen or other parts on the working wheel When unit is not in use turn off water Securely hold the sample preferably with two hands 1 2 Safety Precautions 1 Careful attention to this instruction manual and the recommended safety guidelines is essential for the safe operation of the PENTA 5000 Proper operator training is required for operation ...

Page 6: ...guidelines PENTA 5000 Hand Grinder 2 0 Product Description 2 1 General Description 2 Grinding surfaces Water valve The PENTA 5000 is a 5 station hand grinder for manual wet grinding of metallographic specimens With 5 stations for coarse to fine grinding papers 240 360 400 600 800 and 1200 grit specimens can be prepared to a near polished surface The surface quality after 1200 grit is typically acc...

Page 7: ...izes 3 7 16 width x 60 feet length with 1 inch core Motor power N A Weight Approx 35 lbs 15 kg Dimensions WxDXH Approx 23 x 20 x 7 580 mm x 510 mm x 80 mm Working temperature 32 100 F 0 40 C Shipping temperature 32 100 F 0 40 C Storage temperature 32 100 F 0 40 C Maximum diameter sample 2 5 65 mm Construction Aluminum casting and stainless steel 3 EU Directives Machinery directive 2006 42 EC Low V...

Page 8: ...lly and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder 3 0 Unpacking Shipping and Installation 3 1 Unpacking Unit is delivered in a box Unpack and check for completeness of parts Measures WxHxD 23 x 7 x 20 Weight Varies depending upon model approximately 40 lbs 3 2 Shipping When moving box lift from bottom Caution Heavy equipment Take care to avoid bodily injury 4 ...

Page 9: ...The PENTA 5000 should be placed on a flat stable surface Connect to water supply and drain After water and drain are connected the system is ready for operation 5 Backside connections External water supply The water supply line requires a 1 4 inch compression fitting It is recommended that the water supply be turned off when the unit is not in use Inlet water should be clean and contamination free...

Page 10: ...struction manual carefully and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder Load pin into roll and into holder Pull paper over bar and slide into guide rails lifting rails slightly Roll pin 4 0 Start up and Operation 4 1 General 4 2 Loading Rolls The PENTA 5000 is a hand grinding polishing machine Feed paper Grinding surfaces Water valve 6 ...

Page 11: ...e samples To sample the specimens close to the area of interest Rough or planar grinding To obtain a planar surface To remove sectioning damage To approach the area of interest Rough polishing Ideally to remove all the subsurface damage and microstructural damage produced during cutting and rough grinding Superficial scratches may still be present after this step Final polishing Generally more for...

Page 12: ...6599 email pace metallographic com Web https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder 8 Educational Etchant Database online at https database metallographic com pace etchant php ...

Page 13: ...and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder 5 0 Maintenance 5 1 Introduction 9 5 2 Cleaning outside cabinet The PENTA 5000 requires very minimal maintenance However to increase the life of the polisher it is suggested that the unit be rinsed after use The cabinet should be cleaned occasionally with a moistened cloth Do not use any chemicals or cleaning abras...

Page 14: ...NTA 5000 Hand Grinder 6 0 Troubleshooting 10 More extensive troubleshooting repair guides videos parts list are provided online at www metallographic com or http www metallographic com PACE service PENTA 5000 service html Problem Cause Solution No water supply a Water valve closed a Open valve b Water tube is kinked b Straighten out water tube Water leaking a Drain hose plugged a Clean drain hose ...

Page 15: ...tallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder 7 0 Metallographic Consumables 60 grit SiC 240 grit SiC 1200 grit SiC 600 grit SiC 400 grit SiC 2 dimensional line profile 3 D optical contour mapping 11 7 1 SiC Abrasive Paper Surface Roughness ...

Page 16: ...ty Description SIC 240R 60 Each 240 grit SiC 3 7 16 wide 60 length 1 core SIC 320R 60 Each 320 grit SiC 3 7 16 wide 60 length 1 core SIC 360R 60 Each 360 grit SiC 3 7 16 wide 60 length 1 core SIC 400R 60 Each 400 grit SiC 3 7 16 wide 60 length 1 core SIC 600R 60 Each 600 grit SiC 3 7 16 wide 60 length 1 core SIC 800R 60 Each 800 grit SiC 3 7 16 wide 60 length 1 core SIC 1200R 60 Each 1200 grit SiC...

Page 17: ...y and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder PEN 006 SiC abrasive roll rods each P5 M 004 Hinges for top cover PEN 004 Grinding paper support plates aluminum each PEN 005 Stainless steel paper guide each P5 M 005 Paper pressure plate P5 M 006 Pressure plate guide pins P5 M 007 Paper rod braket P5 M 008 Paper guide rod Part no Description Images Mechanical 1...

Page 18: ...fully and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder FT 004 Feet 4 pkg PEN T PENTA 5000 grit paper template PEN TP PENTA 5000 front template Plumbing PEN 003 Water baffles each PEN 001 Water control valve N1 010 Water connector spring fittings P5 M 009 Water distribution rod P5 M 010 Water control distribution coupler Part no Description Images Mechanical 14 ...

Page 19: ...follow all installation operating and safety guidelines PENTA 5000 Hand Grinder P5 M 011 Swag lock fitting for distribution valve P5 M 012 Swag lock fitting for distribution rod P5 M 013 Swag lock T fitting P5 M 014 Swag lock 90 degree fitting P5 M 015 Drain hose P5 M 016 Brass extension on machine P5 M 017 Brass coupler on machine P5 M 018 Brass hose barb on machine Part no Description Images Plu...

Page 20: ... pace metallographic com Web https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder N1 010 Drain connector set elbow nipple hose barb P5 M DBR Drain bracket Part no Description Images Plumbing 16 ...

Page 21: ...Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder 17 9 0 Mechanical Drawing ...

Page 22: ...Z 85713 USA Tel 1 520 882 6598 Fax 1 520 882 6599 email pace metallographic com Web https www metallographic com Please read this instruction manual carefully and follow all installation operating and safety guidelines PENTA 5000 Hand Grinder 18 ...

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