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Pace Edwards UltraGroove Electric KE2003, Installation Instructions Manual

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Pace Edwards UltraGroove Electric KE2003 Installation Instructions Manual Download Page 2

 

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This  tonneau  cover  is  designed  to  carry  rainwater 
from  the  cover  into  the  canister  and  then  out 
through  the  drains.  Most  truck  models  have 
standard  OE  drain  holes  or  plastic/rubber  access 
ports  in  the  front  of  the  truck  bed.  Check  to  make 
sure  your  truck  has  the  OE  drain  holes  so  that 
drilling into the sheet metal is not required. If drilling 
is necessary, be sure to check the underside of the 
truck bed for the best location. The holes should be 
located  near  the  side  and  as  far  forward  as 
possible.  Use  a  drill  bit  suitable  for  sheet  metal 
(such  as  a  taper  drill  or  step  drill).  Drill  drain  tube 
clearance holes at 3/4” (19mm). This will need to be 
done before installing the cover.  

(WARNING:    Use 

caution not to drill into wires, hoses or the cab!)

 

A complete unit will consist of one canister box (marked box 1 of 2) and one rail box (marked box 
2 of 2). Remove the Top Cover, Canister, Clamp pack, Hardware pack, Foam, Clamp Extensions 
and  Drain  Tubes from the  Canister  box.  Remove  the  rails from the  rail  box  (see  caution  below). 
Perform a quick inventory of the packaging contents to ensure all parts are there.  Using the 3/8” 
wrench or socket, remove the 2 bolts holding the plywood packaging supports on the ends of the 
canister.  Discard plywood packaging supports and bolts. 

 TOOLS REQUIRED FOR ASSEMBLY 

 CANISTER DRAIN HOLE LOCATIONS: 

 STEP 1: REMOVE FROM PACKAGING AND REVIEW CONTENTS 

Tape Measure

                              

Side Cut or Needle Nose Pliers

       

Masking tape

       

3/8” Wrench       

 

#2 Phillips Screwdriver                 Utility Knife                                       5/32” Allen Wrench     
1/8” Allen Wrench   
Note: There should be no drilling into the truck body needed on most standard or full-size trucks. 

 BEFORE YOU START! 

TO AVOID SCRATCHING THE SURFACE OF THE RAILS, DO NOT 
SLIDE THEM OUT THE END OF THE BOX. OPEN THE BOX 
ALONG THE LENGTH, USE PLIERS TO PULL THE STAPLES, 
LIFT THE RAIL OUT. DO NOT USE A KNIFE TO CUT THE BOX 

CAUTION! 

CAUTION! 

Drain Tube Holes 

Read the instructions carefully before you start. If you have any questions regarding the installation please 
call our Technical Support Line at (866) 419-4932  

Summary of Contents for UltraGroove Electric KE2003

Page 1: ...The Clamps 6 STEP 8 Installing Tailgate Draintubes 8 STEP 9 Lubricating and Placing the Sweap Seals 8 STEP 10 Connecting the Electronics 8 STEP 11 Installing Canister Drain Tubes 9 STEP 12 Release Handle Instructions 10 Maintenance 10 Release Handle Assembly Maintenance 10 Warranty Statement 11 KET1 1707 INSTALLATION INSTRUCTIONS TOYOTA TUNDRA TABLE OF CONTENTS Electric Retractable Tonneau Covers ...

Page 2: ...Clamp Extensions and Drain Tubes from the Canister box Remove the rails from the rail box see caution below Perform a quick inventory of the packaging contents to ensure all parts are there Using the 3 8 wrench or socket remove the 2 bolts holding the plywood packaging supports on the ends of the canister Discard plywood packaging supports and bolts TOOLS REQUIRED FOR ASSEMBLY CANISTER DRAIN HOLE ...

Page 3: ...ch to the battery yet Secure the harness with wire ties provided after slack from the canister had been taken out HARDWARE USED WIRE HARNESS x 1 ZIP TIES x 5 PACKAGING CONTENTS Complete Canister Assembly Top Cover Canister Drain Tubes Clamp Pack Hardware Pack Top Cover Foam Tailgate Drain Tubes Place the Canister in truck bed just behind the cab and center it from side to side You will need to pla...

Page 4: ... x 2 1 4 FLAT WASHER x 2 1 4 LOCK WASHER x 2 First make sure that the Lead Rib Flange is in pulled toward the tailgate enough to clear the Canister Flange and Canister Stop FIG 4B Figure 4B shows that the lead rib needs to be pulled out toward the tail gate Now hook the rail into the rail guide and roll it down making sure to not get the sweep seal folded back into the rail FIG 4C 9A FIG 4C Hook R...

Page 5: ... the Tailgate Cap Seal and the Bottom Cap WARNING Proper Tailgate Cap Seal Engagement is important for getting the best possible water resistance out of your cover Tailgate Bottom Cap Tailgate Cap Seal BR Gauge Tailgate Seal Gauge FIG 5B FIG 4F FIG 4E FIG 4G Rail Guide Rail Then you can thread the Lead Rib into the rail an push the rail forward to the end of the can FIG 4E 4F If you have difficult...

Page 6: ...set screw is not sticking out the top of the clamp extension BR BL FR FL FIG 6A Next mark where the front of the rails sit and mark this position with masking tape this will be a guide for placing your foam FIG 5D Now pull the cover back until there is room to apply the foam Lay the foam on the front sill of the truck from rail to rail trimming the excess with a utility knife FIG 5E Now scoot the ...

Page 7: ...he rails by attempting to insert the BR Gauge in between the rail metal and the handle stop Fig 7F You can also check the between the rail measurement at the canister and the tailgate end of the rails The measurements should be equal to or less then those in Figure 7C The Clamp Extensions have been pre installed with brackets and shims to achieve the proper Between the Rail dimension BR when place...

Page 8: ...t Washer Lock Washer Deck Rail System Track Track Nut Rail Another way to ensure proper fit is to check the side to side play of the handle assembly at the canister and at the tailgate end of the rails There should be at the minimum enough play to allow the cover to move freely with no drag and at a maximum 1 8 inch per side More then 1 8 inch per side may result in the cover opening unintentional...

Page 9: ...p as shown in Figure 8B There is an interference bump on the cap that will lock the drain fitting in place Next you will need to thread the drain tube in the desired hole and trim the length of the tube if needed If there are no holes on the tailgate side of your truck you will need to drill holes make sure to check for wires you could damage first 5 8 or 16mm WARNING Drain tube installation is pa...

Page 10: ... click into place Place the other end of the drain tube through the plastic rubber access port or through the pre drilled holes in the floor or the front wall of the truck bed If routing through the front wall ensure that the drain tubes are inserted and directed down so water flows out of the truck WARNING Use caution not to drill into wires hoses or the cab To remove the drain tubes reach under ...

Page 11: ...ole is provided on the coupler that a fine tipped grease gun can inject a small amount of grease into A high quality waterproof wheel bearing grease is recommended To get to the coupler you will need to remove the rail clamps and end caps at the end of the rails Use the manual release handle and manually pull the blanket out the end of the rails until you have access to the coupler inside the cani...

Page 12: ...e Your feedback from using the Ultragroove Electric by Pace Edwards Retractable tonneau owners helps us design products that better fit your needs REGISTER TODAY AT www pace edwards com Pace Warranty Any part of a Pace Edwards UltraGrooveTM Retractable tonneau that is found to be defective under the terms of this warranty will be repaired or replaced using either new or reconditioned parts at the ...

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