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Paccar DAF POWERCHOICE 250A, Installation Manual, Page: 9 / 20

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Paccar DAF POWERCHOICE 250A Installation Manual Download Page 9

Wall mount 

3.2

9

Installation kit 

3.1.1

Quantity 

Description 

2

Mount bracket 

4

Washer DIN267 M8 

4

Bolt DIN912 M8 x 20 

1

Gland plate + seal HE2121033-01

Quantity 

Description 

4

DIN571 10 mm (length to be 
determined at location) 

4

DIN9021 M8 

Appropriate plugs for DIN571 
10mm 

*

Gland M32 x 1.5 

*

Gland M25 x 1.5 

*

Gland M20 x 1.5 

*

Gland M16 x 1.5 

*

Blind plug M32 x 1.5 

*

Blind plug M25 x 1.5 

*

Blind plug M16 x 1.5 

 

 

 

 

 

 

Not included in the installation kit:  

* Number of glands depend on daisy chain.

 

 

Summary of Contents for DAF POWERCHOICE 250A

Page 1: ...A PACCAR COMPANY DRIVEN BY QUALITY Installation manual POWERCHOICE 250A DISPENSER ...

Page 2: ...ns for that particular product PACCAR Heliox may have one or more patents or pending patent applications protecting the intellectual property in the PACCAR products described in this document The information in this document is subject to change without notice and should not be construed as a commitment by PACCAR PACCAR assumes no responsibility for any errors that may appear in this document In n...

Page 3: ... Preparation Wall mount Installation kit Install the column against the wall Install the base frame foundation Installation kit Preparations Install the base frame Install base frame on the floor Install base frame on the floor with chemical anchors Install the column on the base frame 8 8 8 9 9 10 11 12 12 13 14 14 14 4 Electrical installation 4 1 4 1 1 4 2 4 2 1 4 2 2 4 2 3 4 3 Preparation Switch ...

Page 4: ...equired For material not covered in this manual please refer to the introduction document to find the proper section of the handbook to reference Work involved with the EVSE base station and DC outlet column calls for the safe work procedures with and in the vicinity of electrical installations Target groups 1 2 4 Structure of this document 1 1 1 This document gives an installation instruction of t...

Page 5: ...l protection from direct sunlight or place the DC outlet under shade For locations where the DC outlet is exposed to the possibility for collisions with vehicles it is highly recommended to install collision prevention equipment This may be in the form of bollards or a significantly raised curb For locations with significant snow accumulation or snow drifts it s recommended to install barriers or a ...

Page 6: ...or The figure shows the top view Maintenance area Escape area Because of cables on the right side of the cabinet and maintenance activities on the left side a clearance of 500 mm on both sides is recommended 450 mm 50 mm 250 mm 500 mm 450 mm 700 mm 500 mm Charging column 6 ...

Page 7: ... foundation and 3 6 Install the column on the base frame for civil work and mechanical installation 3 Concrete mount See paragraph 3 4 Install base frame on the floor or 3 5 Install base frame on the floor with chemical anchors for civil work and mechanical installation on the floor After that see paragraph 3 6 Install the column on the base frame Daisy chain is a term that describes the ability to c...

Page 8: ...rk is executed by certified persons and with appropriate equipment Danger Failing to adhere to these points may result in a variety of consequences from damaged equipment to personal harm or death Caution Be careful when you handle the coated and painted parts Damaged coating can cause corrosion Corrosion can cause serious damage to the parts 8 Prepare for installation 3 1 1 Put the pallet with the...

Page 9: ...l HE2121033 01 Quantity Description 4 DIN571 10 mm length to be determined at location 4 DIN9021 M8 Appropriate plugs for DIN571 10mm Gland M32 x 1 5 Gland M25 x 1 5 Gland M20 x 1 5 Gland M16 x 1 5 Blind plug M32 x 1 5 Blind plug M25 x 1 5 Blind plug M16 x 1 5 Not included in the installation kit Number of glands depend on daisy chain ...

Page 10: ...od 5 Take off the hood 6 Fixate the top bracket wit DIN912 M8x20 M8 washer 7 Mount column at bottom bracket Fixate with DIN912 M8x20 M8 washer 8 Mark needed drill holes 9 Unmount column from bottom bracket 10 Drill appropriate holes at marked spots for the plugs 11 Place the plugs and mount the column at the bottom bracket again 12 Fixate top bracket to the will with DIN571 10x150mm screws and DIN...

Page 11: ...14 Fixate the gland plate 15 Mount needed glands 16 Close not used gland holes with blind plugs 17 Place cable conduit if applicable Install the base frame foundation 3 3 11 ...

Page 12: ... with the top max 50 mm below pavement Place concrete block at the bottom of the foundation Try to install with minimal tilt 3 Install the conduits in such way that top of conduit is at least 50 mm above pavement level 4 Fill the foundation with sand Make sure its fully filled and secured 5 Now install the wires and cables in the conduits first See infra structure of system what wires and cables are...

Page 13: ...o the foundation 2 Unscrew the 4 top nuts and washers 3 Align the 4 nuts in desired height to level the base frame and eventually the column 4 Unscrew the 4 screws of base frame to remove the front 5 Install the base frame and fixate it with use of washers and nuts 4x Align height 13 ...

Page 14: ...M8 M8 M6 M6 1 Unscrew the 4 screws of base frame to remove the front 2 Mount the base on the floor Use 4 threaded rods Make use of plinth under ring 1 threaded rod M10 2 nut M10 3 flat washer 4 and 5 Mount the base with chemical anchors Drill the holes 10mm use the mold Apply the chemical anchor Mount the base Install the cabinet and fix it with use of washers and nuts 4 x M8 4 x M6 14 ...

Page 15: ... with the manufacturer s instruction Note All cables wires from the base station will enter the DC outlet column via an opening in the bottom It is possible to remove the panel of the base easily to have good access during installation of the DC outlet column and all the cables wires Preparation 4 1 Switch off base product 4 4 1 1 De energize base product by switching off main and auxiliary circui...

Page 16: ...are highlighted Max cable cross section 125 mm2 Max 2 cables per connection daisy chain The earth connection is just below the DC connections Charge column CCS2 4 2 1 Overview of connections to be made 4 2 16 Note A backing wrench is required when making high current connections at contactors It is imperative that no torque is transferred to the contactor chassis ...

Page 17: ... X501 1 L2 X500 2 X501 2 L3 X500 3 X501 3 N X500 4 X501 4 GND PE X500 GND PE X501 GND PE CAN input and output CAN_H X500 5 X501 5 CAN_L X500 6 X501 6 Shield 200SH2 201SH2 Low voltage interface X500 7 X501 7 X500 8 X501 8 X500 9 X501 9 Emergency stop input and output X500 10 X501 10 Interlock door switch input and output X500 11 X501 11 X500 12 X501 12 Ethernet input and output Communication X500 1...

Page 18: ...umn B Input X500 Output X501 EVSE CP PE DC CP PE DC In case there are more DC outlet column The columns must be connected as shown All required connections towards DC outlet column B will be routed directly via DC outlet column A and not via the base station 18 ...

Page 19: ...ponent matching colors indicates measuring points 5 The measurement should read less than 0 05mΩ 6 Make a note of the results and keep them with the Charge column 7 If the resistance measurement fails the specifications contact the Heliox service department for advice on how to proceed 8 If the test fails do any necessary work 9 Close the cabinet 10 Mount the front panel of the base 11 Switch off m...

Page 20: ...Environmental Management System DAF Trucks N V Hugo van der Goeslaan 1 P O Box 90065 5600 PT Eindhoven The Netherlands daf com All rights to copyrights registered trademarks and trademarks reside with their respective owners Copyright 2022 PACCAR Heliox All rights reserved EN 1021 ...

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