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Fairlead Rollers

Grease the fairlead rollers at the beginning of each work-
day. The vertical rollers have a grease fitting at the top

and bottom. The horizontal rollers have only one grease
fitting. Apply grease until a small amount pushes out
around the shaft.

Use a high quality type 12-hydroxy stearate lithium base
product, which contains an EP additive, such as Moly,
and meets or exceeds an NLGI Grade 2 specification. 

Inspection

Every 10,000 hours or four years, whichever occurs first,
the winch should be disassembled for a thorough
inspection of all wear items. Refer to the Service Manual
for additional information.

Recommended Oil

We have published the following specification to help you determine which lubricant is best suited to your application. 

The oil must possess high temperature oxidation stability, rust and corrosion protection, good dispersant and detergent
characteristics, anti-wear additives and remain compatible with nitrile base seals.

Your lubricant supplier should assure you that his product meets this specification. If there is still any doubt as to the
suitability of a lubricant, contact the Paccar Winch Service Department, providing a copy of the product specifications.

      B

  C

      D

   E

A  -  Series 3 Motor Oil SAE 30 wt, MIL-L-2104C
B  -  Series 3 Motor Oil SAE 5W30, MIL-L-2104C
C  -  Hydraulic Oil, MIL-H-5606
D  -  CAT TO-4 30 wt  (recommended)
E  -  CAT DEO CF-4 10W30

Prevailing Ambient Temperature

o

F -60     -50     -40     -30      -20     -10     0     10      20     30      40      50      60      70      80      90     100     110 

o

F

o

C  -50     -45     -40     -35     -30    -25    -20    -15    -10     -5      0      5     10     15     20     25     30     35     40  

o

C   

Cold start-up in this ambient tempera-

ture range requires extended equipment warm-up
to prevent erratic clutch and brake operation which
may result in property damage, injury or death.

CAUTION

WARNING

!

!

7

A warm-up procedure is recommended at each start-
up and is mandatory at ambient temperatures below
+40°F (4°C).  Failure to warm-up the tractor/winch oil
may result in temporary brake slippage and loss of
load control due to high back pressures attempting to
release the static brake.  This condition may result in
property damage, injury or death.

CAUTION

WARNING

!

!

Summary of Contents for CARCO H90VS

Page 1: ...Copyright 2005 PACCAR Winch Division All rights reserved PACRWINCH DIVISION P O BOX 547 BROKEN ARROW OK U S A 74013 PHONE 918 251 8511 FAX 918 259 1575 www paccarwinch com CARCOd MODEL H90VS OPERATION...

Page 2: ......

Page 3: ...ecommendations 2 Model Description 3 Winch Operation 4 Preventive Maintenance Specifications 6 Recommended Oil 7 Fastener Torque Chart 8 Metric Conversion Chart 9 Safety and Informational callouts use...

Page 4: ...will NOT support rated line pull Therefore a minimum of five 5 complete wraps of cable must be maintained on the winch drum NOTE We suggest painting the last five wraps of cable bright red to serve as...

Page 5: ...ves the gear train through a sprag type brake clutch The inner race of the brake clutch serves as a coupling between the motor shaft and the winch gear train The outer race of the brake clutch is spli...

Page 6: ...valve is connected directly to the winch drum clutch piston Supply pressure for the joystick is the multi function logic block This block contains a pressure reducing valve which converts tractor imp...

Page 7: ...on for maximum line pull and minimum line speed to enhance precise load control Press either side of the rocker switch to return to full auto speed operation indicator light off where the motor displa...

Page 8: ...n an environ mentally responsible manner Install the plug securely after the oil has been drained Refill winch to proper level with recommended oil Allow 15 minutes for the oil to flow through the gea...

Page 9: ...e base seals Your lubricant supplier should assure you that his product meets this specification If there is still any doubt as to the suitability of a lubricant contact the Paccar Winch Service Depar...

Page 10: ...9 3 108 33 98 30 4 153 47 140 43 5 203 62 187 57 LAYER STD 1 in 25 mm OPT 1 1 8 in 29 mm Ferrule Part No 29427 Ferrule Part No 29428 Gear Case Oil Capacity 25 pint 12L Static Brake Pressure Release ap...

Page 11: ...o F pounds sq in PSI X 6 895 kilopascals kPa kilopascals kPa X 0 145 pounds sq in PSI pounds sq in PSI X 0 0703 kilograms sq cm kg cm2 kilograms sq cm kg cm2 X 14 22 pounds sq in PSI pounds sq in PSI...

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