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Instruction Manual

P-Tronic 40P - P-Tronic 70 - P-Tronic 100

This manual is completed by the “CE Operating and service maual”

Edition Rev.20130304

P-Tronic 40P - 70 - 100

Summary of Contents for 40P

Page 1: ...Instruction Manual GB P Tronic 40P P Tronic 70 P Tronic 100 This manual is completed by the CE Operating and service maual Edition Rev 20130304 P Tronic 40P 70 100...

Page 2: ......

Page 3: ...andard stand off grating gouging 7 8 1 P TRONIC 70 standard stand off 8 8 2 P TRONIC 70 grating 8 8 3 P TRONIC 70 gouging 8 Chap Description Page 9 P TRONIC 70 use of the equipement 9 10 P TRONIC 100...

Page 4: ...reserve the right to make any necessary or useful changes in design and equipment ROUTINE MAINTENANCE Prevent metal powder from accumulating inside the equipment Disconnect the power supply before eve...

Page 5: ...rd 2006 95 CE LDV 2004 108 CE EMC 2002 95 RoHs and with the instructions contained in the harmonized standard if applicable EN 60974 1 EN 60974 2 EN 60974 3 EN 60974 5 EN 60974 7 EN 60974 10 EN 60974...

Page 6: ...and the machine is ready for use again b These machine is built according to IP 21 CS protection standards ELECTRIC SHOCK May be fatal Install and earth the welding machine according to the applicable...

Page 7: ...European standards EN 60974 10 N Serial number Always indicate this for any request Single phase static transformer rectifier frequency converter inverter Three phase static transformer rectifier freq...

Page 8: ...30 610x340x680 Weight Kg 9 25 39 4 Start up and use The machine must be installed by qualified personnel All connections must be made in compliance with current safety standards and full observance of...

Page 9: ...is equipped with a TER PT 80 plasma torch cod ZO132AA 6 mt long This torch has to be considered as integral part of the generator and its functioning and safety are guaranteed only with the original t...

Page 10: ...do not place the torch on the work piece G Check the manometer value and adjust eventually the air pressure H Once the cutting process is terminated release the torch trigger the air flow will contin...

Page 11: ...ard stand off gouging 4 Earth clamp socket 5 pressure regulator knob 6 remote control socket 7 torch connector 8 ON OFF switch 9 Monitor Led see page 2 8 3 4 9 2 1 5 7 6 7 7 2 Front panel description...

Page 12: ...lower than 40A Pos 5 contact tip 0 9 cod Z0050AA Choose the tip size 6 according to the used current Consider that the cutting width is about twice as much the tip diameter currents until 50A Tip dia...

Page 13: ...matically after about 5 seconds if you do not place the torch on the work piece H Once the cutting process is terminated release the torch trigger the air flow will continue to allow the cooling down...

Page 14: ...only with the origi nal torch For any spare parts refer to the appendix list The torch is equipped with a safety circuit which prevents any accidental contacts with conductive elements the generator...

Page 15: ...ffuser Z0061AA 6 cutting tip 0 9 Z0063AA 9 outer nozzle Z0070AA P Tronic 100 B Standard stand off for current up to 70A Use Code 3 electrode Z0060AA 4 gas diffuser Z0061AA 9 outer nozzle Z0070AA 11 do...

Page 16: ...where an high cutting precision is required Inthoseapplicationusesparepartsdescribedinthepicture Use for current 40 70A code 4 gas diffuser Z0061AA 15 outer nozzle Z0096AA 16 shield cup Z0140AA 12 Co...

Page 17: ...ng cutting arc as soon as you will place the torch on the work piece P TRONIC 100 generator does not work with high frequency arc ignition it uses the no HF technology with BACK STRIKING system The to...

Page 18: ...h body Z0043AA 2 TER 80 electrode Z0048AA 3 TER 80 diffusor Z0049AA 4 TER 80 tip cutting 1 0 Z0051AA 5 TER 80 retaining cup Z0055AA 6 TER 80 spacer 2 points Z0056AA 7 TER 80 handle kit Z0046AA 8 TER 8...

Page 19: ...0133AA POS DESCRIPTION CODE 1 TER 80 torch body Z0043AA 2 TER 80 electrode Z0048AA 3 TER 80 diffusor Z0049AA 4 TER 80 tip cutting 1 2 Z0053AA 5 TER 80 retaining cup Z0055AA 6 TER 80 spacer 2 points Z0...

Page 20: ...0 electrode Z0060AA 3 TER 100 diffusor Z0062AA 4 TER 100 tip cutting 1 5 Z0068AA 5 TER 100 outer nozzle Z0071AA 6 TER 100 double pointed spacer Z0072AA 8 TER 100 handle kit Z0046AA 9 TER 100 6 m cable...

Page 21: ...41AA 2 TER 100 electrode Z0060AA 3 TER 100 diffusor Z0062AA 4 TER 100 tip cutting 1 5 Z0068AA 5 TER 100 outer nozzle Z0071AA 7 TER 100 fiber glass positioning tube Z0142AA 8 TER 100M 6 m cable Z0151AA...

Page 22: ...D1 6 yellow led R 04 010700 19 01 LD2 7 red led R 04 010700 20 00 LD3 8 torch strain relief R 41 H33 080 060 9 Top board Plasma 40 R 51 PM01 054 A RL PCB3 10 Reed switch board R 51 PH04 087 B RL 11 12...

Page 23: ...GB English Instruction Manual P Tronic 40P 70 100 18 ELECTRIC WIRING DIAGRAM 19 P Tronic 40P...

Page 24: ...9 green led R 04 010700 19 00 LD1 9 yellox led R 04 010700 19 01 LD2 9 red led R 04 010700 20 00 LD3 10 Electrolytic capacitor board Plasma 70 100 R 51 PZ01 029 A RL 11 control board P TRONIC 70 R 51...

Page 25: ...GB English Instruction Manual P Tronic 40P 70 100 20 ELECTRIC WIRING DIAGRAM P Tronic 70 21...

Page 26: ...meter plasma 40 70 100 R 37 110400 01 00 3 mode switch plasma 70 100 R 07 020000 05 00 S2 4 25 mm dinse receptacle plasma 40 70 100 R 40 160710 05 00 5 pressure reducer plasma 70 100 N 14 020000 05 00...

Page 27: ...03 020203 02 A0 XL1 17 main transistor R 04 050100 02 00 q1 18 Rectification module board Plasma 70 100 R 04 010401 00 00 P1 19 fan N 37 120311 02 00 20 supply cable R 52 DYB10 0300511 21 Control boar...

Page 28: ...GB English Instruction Manual P Tronic 40P 70 100 22 ELECTRIC WIRING DIAGRAM P Tronic 100 23...

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Page 30: ...GB English Instruction Manual P Tronic 40P 70 100 Ter srl Via Giacomo Leopardi 13 36030 Caldogno VI ITALY Ph 39 0444 586440 Fax 39 0444 905764 e mail info terwelding com...