Oxy Heli OXY4-MAX Edition 380 Instruction Manual Download Page 20 | Manualshive

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Motor Assembly

Boom Clamp Assembly

OXY0332 -
M2.5 Washer

OXY0663 - Boom Clamp
Stiffener CF

6 x TCEM2.5X8 -
M2.5X8 Hex Cap Screw

TCEM2X6 -

M2X6 Hex Cap Screw

7 x M2x6 Hex Cap Screw
Note: Don't fully tighten yet.
See assembly alignment
Step page 23.

6 x M2.5x8 Hex Cap Screw
Note: Don't fully tighten yet.

page 19

Chapter 7: Main Frame Assembly

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Summary of Contents for OXY4-MAX Edition 380

Page 1: ...380 Instruction Manual revision 2 ...

Page 2: ... Main Rotor Assembly Chapter 12 ESC Installation Chapter 13 Flybarless Installation Chapter 14 Servo Servo Rod Prepareration Chapter 15 Cylic Servo Installation Chapter 16 Tail Servo Installation Chapter 17 Landing Gear Battery Installation Chapter 18 Main Tail Blades Installation Chapter 19 Adjustment Servo with Leveler Chapter 20 Exploded View page 2 page 3 page 4 page 5 6 page 7 page 8 13 page ...

Page 3: ...l tips We will also choose five serial numbers each year that will win a discount coupon worth 200USD each to spend at the Oxy Heli or Lynx Heli web sites Thank you for your purchase and we wish you the best enjoyment with your new Oxy 4 Helicopter VERY IMPORTANT NOTE Standard main rotor diameter Standard main blade length Main Grip Clamping Standard tail rotor diameter Standard tail blade length ...

Page 4: ...ough your National model aircraft association Remain at least 6 meters 20 feet from the model at all times Never allow spectators or animals any closer than 30 meters 100 feet from the model NOTES FOR ASSEMBLY Please read this instruction manual fully before beginning assembly of this model helicopter Be sure to use quality tools during the assembly process and remember not to overtighten small fa...

Page 5: ...ality One Tools Required 2mm Hex Screw Driver High quality 2 5mm Hex Screw Driver High quality Needle Nose Pliers Uniball Pliers Caliper page 4 Two Tools Required Note We recommend high quality steel tools during assembly Hex Screw driver in particular must have precise Tip Hexagonal dimension One Tools Required ...

Page 6: ... Bag 4 Tail Pitch Slider Assembly Box 3 Bag 5 Tail Belt Crank Tail Belt Tensioner Box 3 Bag 6 Tail Belt Set Box 3 Bag 7 Tail Servo Mount Set Box 3 Bag 8 Tail Blade Set Box 3 Bag 16 Main Shaft Set Box 3 Bag 17 Main Rotor Assembly Box 3 Bag 18 Swash Plate Assembly Box 3 Bag 19 Servo Arm Set Box 3 Bag 20 FBL Set Box 3 Bag 9 Boom Clamp Set Box 3 Bag 10 Upper Bearing Block Assembly Box 3 Bag 11 Middle ...

Page 7: ... KV and Pinion Gear Ratio Table below will give you basic suggestion about RPM and Tail Setting tail pulley tail ratio in order to guide on your OXY4 MAX Fly Style needs OXY 4 MAX ELECTRONICS AND POWER SUGGESTIONS Head Speed Note Although OXY 4 MAX can handle very high Head Speed we suggest not to exceed 4000 RPM to maintain a good compromise between performances and efficiency Our Test confirmed ...

Page 8: ...2520 2618 1800KV ø3 5mm x L17 4mm Shaft Possibility to use different motor with 3 mounting holes options M2 5 25mm M3 25mm M3 16mmm MOTOR with STD OXY4 MAX Main Gear and dedicated Pinions Caliber 2822 up to 3215 890 to 1100KV ø5mm x L20mm Shaft Possibility to use different motor with 3 mounting holes options M2 5 25mm M3 25mm M3 16mmm Is also possible not recommended just possible replacing Main G...

Page 9: ...ssembly Box 3 Bag 1 Vertical Fin Assembly Box 3 Bag 1 Tail Rotor Assembly Box 3 Bag 2 MR684_ZZC Radial Bearing 4x9x4 Vertical Fin OXY0710 OXY4 Tail Grip MR63 X 3X6X2 Radial Bearing F3 6M 3x6x2 8 Thrust Bearing OXY0723 Tail Grip Spacer TCEM2X4 M2X4 Hex Cap Screw OXY0055 2X3 5X0 5 Washer OXY0050 linkage ball 4 X 3 M2 OXY4 380 Tail Hub page 8 MR684_ZZC Radial Bearing 4x9x4 Right Tail Case Chapter 6 T...

Page 10: ... Pitch Slider Bushing OXY0714 Tail Pitch Slider Ring MF106 ZZ 6X10X3 Flange Bearing Important Note This part for tuning reasons comes factory pre assembled it ready to use Important note This part comes pre assembled WITHOUT thread lock It MUST be re assembled with thread lock as shown OXY0064 Link Control OXY0062 2X3X2 Bushing TBEM2X5 M2X5 Button Screw page 9 Chapter 6 Tail Assembly ...

Page 11: ...factory pre assembled it ready to use OXY0674 Tensioner Adapter MR63_ZZC 3X6X2 5 Radial Bearing OXY0727 3x4x2 3 Bushing 2xMF682ZZ 2X5X2 3 Flange Bearing OXY0673 Bell Crank Support Important Note This part for tuning reasons comes factory pre assembled it ready to use Tail Belt Crank Support Assembly Box 3 Bag 5 OXY0057 Tail Pin Screw OXY0724 Tail Bell Crank page 10 ...

Page 12: ...xy designed the Pin Screw with a counter clockwise thread This will help on the final locking operation Be careful to follow our instructions to get a perfect assembly Step 1 Important Note This part for tuning reasons comes factory pre assembly it ready to use Push the part inside the boom sockets as shown Slide the parts as shown In order to lock the tail push rod support use a Flat Screw Driver...

Page 13: ... 1 Start assembly WITHOUT any shims If Tail Shaft has sideways play more than 0 2mm add shims as required to one side as shown PRO TIPS For best Tail performances little side play is recommended Note all screws in this step need add loctite during assembly before install any shim read carefully fine adjustment shims note Vertilcal Fin Plate TCEM2X22 M2X22 Hex Cap Screw OXY0648 Tail Case Rod 2 x M2...

Page 14: ...tall any screw SCM3x3 Set Screw M3x3 Note Line up the holes so the set screw seats correctly into tail shaft lock hole Tail Bell Crank Assembly 2 x TBEM2X6 M2X6 Button Screw page 13 Loctite 243 Loctite 243 Loctite 243 Tail Slider Assembly Tail Grip Assembly ...

Page 15: ...Before go forward on Tail Assembly check carefully if Belt is installed per need Belt MUST move without any friction Step 5 1 Tail belt is showed straight coming out form tail boom Be careful to check the belt if not twisted inside the boom Use a flashlight to check inside the boom for better vision Rotate the belt 90 degrees CCW as shown 90 CCW Rotation page 14 ...

Page 16: ...om to help Tail Belt doesn t twist in the next installation step Step 5 3 Final Tail Belt Direction Check Pull Tail Belt as shown and check the tail hub rotates in the direction shown If the Tail Rotor rotates in the wrong direction go back to the previous instructions and double check your assembly Pull Tail Belt here page 15 Chapter 6 Tail Assembly ...

Page 17: ...Assembly OXY0683 Boom Clamp OXY0660 Hexagon Rod Upper Bearing Block Assembly Box 3 Bag 10 Middle Bearing Block Assembly Box 3 Bag 11 RM126 ZZ 6x12x4 Radial Bearing OXY0352 Upper Bearing Block Important Note This part for tuning reasons comes factory assembled it is ready to use RM126 ZZ 6x12x4 Radial Bearing OXY0352 Upper Bearing Block Important Note This part for tuning reasons comes factory asse...

Page 18: ...Important Note This part for tuning reasons comes factory assembled it is ready to use OXY0425 Break Away Canopy TBES2X6 M2X6 Self Tapping Screw OXY0082 Canopy Mount OXY0336 Motor Mount TCEM3X8 M3X8 Hex Cap Screw 2xSCM4x3 Set Screw M4x3 Motor Assembly Box 3 Bag 14 Pinion 19T 5mm Motor Shaft included page 17 Chapter 7 Main Frame Assembly Left Righ Make flat your Shaft for better Set Screw Seating ...

Page 19: ... fully tighten yet Wait future neccessary assembly step page 18 Lower Bearing Block Assembly OXY0711 Anti rotation Guide FHSM2X4 M2x4 Flat Head Screw 4 x TCEM2X5 M2X5 Hex Cap Screw Upper Bearing Block Assembly Middle Bearing Block Assembly OXY0661 Main Frame 3 x OXY0665 Hexagon 3mm Battery Tray Box 3 Bag 15 6 x TCEM2X6 M2X6 Hex Cap Screw M2X8 Hex Cap Screw ...

Page 20: ...Boom Clamp Stiffener CF 6 x TCEM2 5X8 M2 5X8 Hex Cap Screw TCEM2X6 M2X6 Hex Cap Screw 7 x M2x6 Hex Cap Screw Note Don t fully tighten yet See assembly alignment Step page 23 6 x M2 5x8 Hex Cap Screw Note Don t fully tighten yet page 19 Chapter 7 Main Frame Assembly ...

Page 21: ... alignment Step page 16 4 x TCEM2x5 M2X6 Hex Cap Screw Install main shaft with frame assembly on a flat surface push down on both frames together and then fully tighten all M2 Hex Cap Screws x22 holding the bearing blocks Main Shaft Box3 Bag 16 6 x TCEM2 5x8 M2 5X8 Hex Cap Screw page 20 9 0 9 0 ...

Page 22: ...TCEM2x6 M2X6 Hex Cap Screw Insert the Main Shaft before you lock the Sleeve OXY0654 One Way Sleeve loctite 243 2 x SCM3x3 Set Screw M3x3 2 Set Screw are seat onto the flat surface of OXY0654 One Way Sleeve Chapter 8 Main Gear Assembly page 21 Important note This part comes pre assembled WITHOUT thread lock It MUST be re assembled with thread lock as shown Important note This part comes pre assembl...

Page 23: ...Chapter 9 Transmission Assembly Before next assembly step check carefully Tail Belt assembly position as shown Tail Boom Assembly Insert Tail Assembly as shown page 22 ...

Page 24: ...ail case and check the belt is only twisted 90 degrees 2 Rotate the main gear in the flight direction as shown and check the tail hub rotates in the direction shown If the Tail Rotor rotates in the wrong direction go back to previous instructions and double check your assembly Main Gear Asssembly OXY0656 One Way Screw TCEM2X4 M2X4 Hex Cap Screw page 23 Main Gear Spacer ...

Page 25: ...hen new the Swash Plate center ball will have a little friction After a few flights and break in it will come smooth keeping the best precision without play FBL Set Box 3 Bag 19 OXY0716 4mm PL linkage OXY0750 M2x15 Partial Thread OXY0080 Uniball Radius Arm OXY0089 Pin 1 5X9 5 2 x SMR628_ZZC 2 5X6X2 6 Radial Bearing 2 5X4 2X0 5 Spacer FBL Set Box 3 Bag 19 OXY0649 OXY4 Follower Arm Main Rotor Assemb...

Page 26: ...l Boom Tighten the eight M2 5x8 Hex Cap Screws The belt must have good tension We suggest re checking after a few flights We suggest to check belt tension often before each flying session If spool up get difficult may Tail Belt is over tight recheck and eventually loose Belt tension little bit If the belt is often loose you should check the lock system or belt integrity Tests show that a hard 3D p...

Page 27: ... the left side you need to also add one shim on the right side Important Note This part comes pre assembled WITHOUT thread lock Follow the instruction for final assembly Step Faced to Main Grip TCEM2 5X6 M2 5X6 Hex Cap Screw OXY0332 M2 5 Washer OXY0325 Damperner Bushing OR6x1 5 Oring ID6x1 5 Shore 80 90 OXY0361 Shim 4x6x0 1 OXY0680 Damperner Spacer OXY0324 Center Hub OXY0339 Spindle Shaft OXY0873 ...

Page 28: ...Chapter 11 Main Rotor Assembly M2 5 Self Lock Nut M2 5x12 Hex Cap Screw Head Assembly tight 2 screw M2 5x14 page 27 ...

Page 29: ...zontal see pictures below This procedure varies between units Carefully label the position of the servos then proceed with the installation of the servos as shown It is really important the servo rods screw onto the linkages the same amount The Plastic ball links have a Lynx logo to give you information about turn adjustment but have a symmetrical ball socket shape and can be installed in either d...

Page 30: ... yet Wait till the final motor rotation check once the FBL system is set up NOTE To reverse Motor rotation direction just switch 2 of the 3 wires Be carefully Motor wire and ESC will not touch Motor Pinion Double side Tape Accessories Bag Battery wires 2 x Cable Tie Motor wires use your choice of connector rated ESC OPtional ESC installation Chapter 13 ESC Installation page 29 ...

Page 31: ...talled at the bottom or top of the boom clamp We suggest to use the bottom for easy wiring and servo removal Flybarless Unit Position 2 For extra FBL support we suggest to add Electronic Hook and Loop as shown Flybarless Unit Position 1 Double Side Tape page 30 ...

Page 32: ...er 15 Cylic Servo Installation 2 x TCEM2x6 M2x6 HexCap Screw 2 x TCEM2x5 M2x5 HexCap Screw M2 Washer Servo Layout 3 x Servo Rod Assembly page 31 Elevetor 1 Pitch 2 Aileron pitch and aileron can be switched 3 ...

Page 33: ...vo Installation 2 x TBES2X6 M2x6 Self Tapping Screw 2 x TBES2X8 M2x8 Self Tapping Screw OXY0717 PL Tail Servo Support Tail Push Rod Asembly 2 x M2 Washer Mini Servo Assembly 2 x TBES2X8 M2x8 Self Tapping Screw 4 x TBES2X8 M2x8 Self Tapping Screw page 32 ...

Page 34: ...ctions With Rudder Stick centered and the Tail Servo Arm in the center position adjust the Tail Push Rod length until the Tail Bell Crank and Tail Case Plate are parallel as shown Arm position with centered Rudder stick Leveler Accessories Bag Chapter 16 Tail Servo Installation Nose Left Nose Right page 33 ...

Page 35: ... Screw Tail Blade 70mm Box 3 Bag 8 1 Set x OXY4 Main Blade Shim Silver 0 5mm thickness 1 Set x OXY4 Main Blade Shim Black 0 6mm thickness 1 Set x OXY4 Main Blade Shim Red 0 75mm thickness 1 Set x OXY4 Tail Blade Shim Black 0 5mm thickness Main Blades Installation M3x18 Hex Cap Screw M3 Self Lock Nut Please look at Accessories for the shims you need to adjust Main Tail Blades thickness in the kit h...

Page 36: ... V Bar and we suggest you start with the following standard set up and adjust after test flying Cyclic Set Up Use suggested settings for 450 Helicopters and adjust after test flights See our table on page 6 for RPM and Pitch Settings Cyclic Max pitch should be 10 5 deg Tail Set Up Use the suggested settings for 450 Helicopters BUT start with a LOWER Tail Gain Increase after test per need IKON Brai...

Page 37: ...Chapter 20 Canopy Installation Canopy page 36 ...

Page 38: ...34 2 4 5 7 33 16 17 8 6 9 12 18 15 30 29 13 25 27 21 26 28 23 1 20 34 19 3 11 24 22 10 14 6 page 37 ...

Page 39: ...40 41 42 43 45 44 46 47 48 1 38 39 13 14 35 32 33 31 36 4 5 11 10 9 7 17 16 18 49 24 25 30 19 20 22 21 23 28 29 12 34 Chapter 22 Exploded View Tail page 38 ...

Page 40: ...5 25 19 18 14 22 23 16 9 6 21 20 15 11 3 12 13 1 4 2 10 24 Chapter 22 Exploded View Main Frame page 39 ...

Page 41: ...Chapter 22 Exploded View Main Frame 5 8 9 17 16 11 23 18 2 22 13 20 12 21 24 3 1 19 10 4 6 7 page 40 ...

Page 42: ...t 1 x Swash Plate Set OSP 1006 OXY4 Swashplate Service Bag 1 x OXY4 Ball Holder 1 x OXY4 Center Ball 2 x M1 2x2 Special Screw 1 x 2x11 5 Anti Rotation Pin 3 x M2 Wash Plate Ball 4x Linkage Ball OSP 1010 OXY4 Carbon Steel Spindle Shaft 1 x OXY4 Spindle Shaft 2 x M2 5 Washer 2 x M2 5X6 Hex Cap Screw OSP 1011 OXY4 Dampeners 2 Set 4 x OXY4 Damperner Bushing 4 x Oring ID6x1 5 4 x OXY4 Damperner Spacer ...

Page 43: ...325C 1 x ZEAL Energy Carbon Fiber Main Blades 325mm Neon Orange 10 x Hex Cap Screw M2x6 M2x6CS 10 Hex Cap Screw M2x6 10 PCS M2 5x6CS 10 Hex Cap Screw M2x6 10 PCS 10 x Hex Cap Screw M2 5x6 M2 5x12CS 10 Hex Cap Screw M2 5x12 10 PCS 10 x Hex Cap Screw M2 5x12 M2 5 SLN 10 Self Lock Nut M2 5 10 x 10 Self Lock Nut M2 5 M3 SLN 10 Self Lock Nut M3 10 x 10 Self Lock Nut M3 SP 0072 OXY4 Main Blade Shim Set ...

Page 44: ... Cap Screw 6 x M2X6 Hex Cap Screw OSP 1020 OXY4 Middle Main Shaft Bearing Block 1 x Lower Bearing Block 1 x 6x12x4 Radial Bearing 3 x Washer M2 5 x M2X5 Hex Cap Screw 4 x M2X6 Hex Cap Screw OSP 1021 OXY4 Lower Main Shaft Bearing Block 1 x Lower Bearing Block 1 x 6x12x4 Radial Bearing 4 x M2X5 Hex Cap Screw OSP 1022 OXY4 Motor Mount 1 x OXY4 Motor Mount 4 x M2 5 Washer 8 x M2 5X8 Hex Cap Screw OSP ...

Page 45: ...Way Screw 1 x M2X4 Hex Cap Screw OSP 1034 OXY4 Battery Tray 1 x OXY4 PL Battery Tray 3 x OX4 H3x32 M2 M2X6 Hex Cap Screw OSP 1052 OXY4 Boom Clamp Stiffener 4Pcs 4 x OXY4 Boom Clamp Stiffener CF SP OXY3 015 OXY3 Battery Oring 4PC OSP 1077 OXY3 OXY4 Canopy Mount 4 x Canopy Mount 4 x Self Tapping Screw 4 x Battery Strap OSP 1073 OXY4 Sleeve Locking Screw 2 x Sleeve Locking Screw 2 x M2x4 Hex Cap Scre...

Page 46: ...CS 10 Hex Cap Screw M2x5 10 PCS 10 x Hex Cap Screw M2x5 10 PCS M2x4CS 10 Hex Cap Screw M2x4 10 PCS Hex Cap Screw M2x4 10 PCS M3x3SC 10 Set Screw M3x3 10 PCS Set Screw M3x3 10 PCS M2x6BH 10 Button Hex Cap Screw M2x6 10 PCS Button Screw M2x6 10 PCS M2 5x8SBH 10 Self TappingScrew M2 5x8 10 PCS 10 x Self Tapping M2 5x8 ...

Page 47: ... Pitch Slider OSP 1040 OXY4 Tail Bell Crank 1 x Tail Bell Crank Set OSP 1041 OXY4 Bell Crank Support OXY4 Tail Bell Crank Support Set OSP 1042 OXY4 Tensioner Tail Belt OXY4 Tail Belt Tensioner Set OSP 1195 OXY4 380 Tail Grip 1 x Tail Grip Assembly 1 x Pitch Slider Set OSP 1032 OXY4 Tail Rotor Hub Spare 1 x OXY4 Tail Hub 1 x Set Screw M3x3 2 x M2X4 Hex Cap Screw 2 x 2X3 5X0 5 Washer OSP 1178 OXY4 A...

Page 48: ...earing Spacer 2 x Thrust Bearing 3x6x2 8 2 x Radial Bearing 3x6x2 2 x Radial Bearing 4x7x2 5 2 x Button Screw M2 5x10 OSP 1071 OXY4 360mm Timing Belt Spare 1Pcs 1 x 23T Tail Pulley 1 x Bushing 1 x Shim 4x6x0 1 1 x 1 5mm Pin 1 x 24T Tail Pulley 1 x Bushing 1 x Shim 4x6x0 1 1 x 1 5mm Pin 2 x Tail Blade 68mm 1 xTiming Belt B557MXL 1 x Front Boom Insert OSP 1068 OXY4 Stretch Kit 360 Combo 2 x Tail STD...

Page 49: ...M2x8 10 PCS 10 x Self Tapping Button Hex Screw M2x8 M2x6SBH 10 Self Tapping Button Hex Screw M2x6 10 PCS 10 x Self Tapping Button Hex Screw M2x6 M2x5CS 10 Hex Cap Screw M2x5 10 PCS 10 x Hex Cap Screw M2x5 M2x6BH 10 Button Hex Cap Screw M2x6 10 PCS 10 x Button Screw M2x6 M2x5BH 10 Button Hex Cap Screw M2x5 10 PCS 10 x Button Screw M2x5 ...

Page 50: ... Set Screw M3x3 10 PCS 10 x Set Screw M3x3 M2 5 SLN 10 Self Lock Nut M2 5 10 x Self Lock Nut M2 5 M2x8SBH 10 Self Tapping Button Hex Screw M2x8 10 PCS M2x6SBH 10 Self Tapping Button Hex Screw M2x6 10 PCS 10 x Self Tapping Button Hex Screw M2x6 M3 SLN 10 Self Lock Nut M3 10 x Self Lock Nut M3 M2x18CS 10 Hex Cap Screw M2x18 10 PCS 10 x Hex Cap Screw M2x18 M2x6CS 10 Hex Cap Screw M2x6 10 PCS 10 x Hex...

Page 51: ... Screw M2x5 10 PCS 10 x Button Screw M2x5 LX0362 3 4 mm Spindle Shaft Wrench 1 x 3 4 mm Spindle Shaft Wrench LX1568 4mm Plastic Linkage Ball Reamer Too 1 x 4mm Plastic Linkage Ball Reamer Tool M2x22SCS 10 Shoulder Hex Cap Screw M2x22 10 PCS 10 x Shoulder Hex Cap Screw M2x22 10 PCS M4x3SC 10 Set Screw M4x3 10 PCS 10 x Set Screw M4x3 10 PCS ...

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