OXWELD PM-GST Instructions Manual Download Page 2

2

These Safety Precautions are for your protection. They sum-

marize precautionary information from  the references listed

in Additional Safety Information section. Before performing any

installation or operating procedures, be sure to read and fol-

low the safety precautions listed below as well as all other

manuals, material safety data sheets, labels, etc. Failure to ob-

serve Safety Precautions can result in injury or death.

PROTECT YOURSELF AND OTHERS - Some

welding, cutting and gouging processes are

noisy and require ear protection. Hot metal can

cause skin burns and heat rays may injure

eyes. Training in the proper use of the pro-

cesses and equipment is essential to prevent

accidents. Also:

1.

Always wear safety glasses with side shields in any work area,

even if welding helmets, face shields, or goggles are also re-

quired.

2.

Wear flameproof gauntlet type gloves, heavy long-sleeve shirt,

cuffless trousers, high-topped shoes, and a welding helmet or

cap for hair protection, to protect against hot sparks and hot

metal. A flameproof apron may also be desirable as protection

against radiated heat and sparks.

3.

Hot sparks or metal can lodge in rolled up sleeves, trousers

cuffs, or pockets. Sleeves and collars should be kept buttoned,

and open pockets eliminated from the front of clothing.

4.

Protect other personnel from hot sparks with a suitable non-

flammable partition or curtains.

5.

Use goggles over safety glasses when chipping slag or grind-

ing. Chipped slag may be hot and can travel considerable dis-

tances. Bystanders should also wear goggles over safety

glasses.

FIRES AND EXPLOSIONS - Heat from a flame

can act as an ignition source. Hot slag or sparks

can also cause fires or explosions. Therefore:

1.

Remove all combustible materials well away from the work

area or completely cover the materials with a protective non-

flammable covering. Combustible materials include wood,

cloth, sawdust, liquid and gas fuels, solvents, paints and coat-

ings, paper, etc.

2.

Hot sparks or hot metal can fall through cracks or crevices in

floors or wall openings and cause a hidden smoldering fire on

the floor below. Make certain that such openings are protected

from hot sparks and metal.

3.

Do not weld, cut, or perform any other hot work on materials,

containers, or piping until it has been completely cleaned so

that no substances on the material can produce flammable or

toxic vapors. Do not do hot work on closed containers. They

may explode.

4.

Have fire extinguishing equipment handy for instant use, such

as a garden hose, a pail of water or sand, or portable fire

extinguisher. Be sure you are trained in its use.

5.

After completing operations, inspect the work area to be sure

that there are no hot sparks or hot metal which could cause a

later fire. Use fire watchers when necessary.

6.

For additional information, refer to NFPA Standard 51B, “Fire

Prevention in Use of Cutting and Welding Processes”, which

is available from the National Fire Protection Association,

Batterymarch Park, Quincy, MA 02269.

FUMES AND GASES - Fumes and gases, par-

ticularly in confined spaces, can cause dis-

comfort or injury. Do not breathe fumes or

gases from welding or cutting, Therefore:

1.

Always provide adequate ventilation in the work area by natu-

ral or mechanical ventilation means. Do not weld, cut, or gouge

on materials such as galvanized steel, stainless steel, copper,

zinc, lead, beryllium, or cadmium unless positive mechanical

ventilation is provided. Do not breathe fumes and gases from

these materials.

2.

If you develop momentary eye, nose, or throat irritation while

operating, this is an indication that ventilation is not adequate.

Stop work at once and take necessary steps to improve venti-

lation in the work area. Do not continue to operate if physical

discomfort persists.

3.

Refer to ANSI/ASC Standard Z49.1 listed below for specific

ventilation recommendations.

4.

WARNING:

This product, when used for welding or

cutting, produces fumes or gases which
contain chemicals known to the State of
California to cause birth defects  and, in
some cases, cancer. (California Health &
Safety Code 

§

25249.5 et seq.)

EQUIPMENT MAINTENANCE - Faulty or improp-

erly maintained equipment, such as torches, hoses

and regulators, can result in poor work, but even

more important, it can cause injury or death

through fires. Therefore:

1.

Always have qualified personnel perform the installation,

troubleshooting, and maintenance work. Do not operate or

repair any equipment unless you are qualified to do so.

2.

Keep all oxy-fuel equipment free of grease or oil. Grease, oil,

and other similar combustible materials, when ignited, can burn

violently in the presence of oxygen.

3.

Do not abuse any equipment or accessories. Keep equipment

away from heat and wet conditions, oil or grease, corrosive

atmospheres and inclement weather.

4.

Keep all safety devices in position and in good repair.

5.

Use equipment for its intended purpose. Do not modify it in

any manner.

GAS CYLINDER HANDLING - Gas cylinders, if mis-

handled, can rupture or explode violently. Sudden

rupture of a cylinder, valve or relief device can in-

jure or kill you. Therefore:

1.

Use the proper gas for the process and use the proper pres-

sure reducing regulator designed to operate from the com-

pressed gas cylinder. Do not use adaptors to mount the regu-

lator on the cylinder. Maintain hoses and fittings in good con-

dition. Follow manufacturer’s operating instructions for mount-

ing the regulator to the gas cylinder.

2.

Always secure cylinders in an upright position by chain or strap

to suitable hand trucks, benches, walls, post, or racks. Never

secure cylinders to work tables or fixtures where they may

become part of an electrical circuit.

3.

When not in use, keep cylinder valves closed. Have the valve

protection cap in place on top of the cylinder if no regulators is

installed. Secure and move cylinders by using suitable hand

trucks. Avoid rough handling of cylinders.

4.

Locate cylinders away from heat, sparks, or flame of a weld-

ing, cutting, or gouging operation. Never strike an arc on a

cylinder.

5.

For additional information, refer to CGA Standard P-1, “Pre-

cautions for Safe Handling of Compressed Gases in Cylin-

ders:, which is available from the Compressed Gas Associa-

tion, 1235 Jefferson Davis Highway, Arlington, VA 22202.

ADDITIONAL SAFETY INFORMATION - For more

information on safe practices for oxy-fuel welding

and cutting equipment, ask your distributor for a

copy of “Precautions and Safe Practices for Gas

Welding, Cutting, and Heating”, Form 2035. Gas

apparatus safety guidelines are also available on

video cassettes from your distributor.

The following publications, which are available from the American

Welding Society, 550 N.W. LeJuene Road, Miami, FL 33126, are

recommended to you:

1.

ANSI/AWS Z49.1 - “Safety in Welding and Cutting”.

2.

AWS F4.1 - “Recommended Safe Practices for the Prepara-

tion for Welding and Cutting of Containers and Piping That

Have Held Hazardous Substances”/

3.

AWS SP - “Safe Practices” - Reprint, Welding Handbook.

Means immediate hazards which, if not avoided,

will result in immediate, serious personal in-

jury or loss of life.
Means potential hazards which could result in

personal injury or loss of life.

Means hazards which could result in minor

personal injury.

MEANING OF SYMBOLS - As used throughout

this manual: Means Attention! Be Alert! Your

safety is involved.

SP-GA 10/98

SAFETY PRECAUTIONS

Summary of Contents for PM-GST

Page 1: ...gen supply regulator Attach 3 8 in fuel gas hose 9 16 18 left hand threads to fuel gas supply regulator Heat protection of hoses is recommended when working over hot cutting ar eas Note 3 8 in I D oxygen hose may be used but torch performance will be reduced To use 3 8 in I D oxygen hose order P N 18X19 C to B adaptor 2 Regulation High Flow Two Outlet Regulation Panel P N 2119101 Panel is complete...

Page 2: ... this is an indication that ventilation is not adequate Stop work at once and take necessary steps to improve venti lation in the work area Do not continue to operate if physical discomfort persists 3 Refer to ANSI ASC Standard Z49 1 listed below for specific ventilation recommendations 4 WARNING This product when used for welding or cutting produces fumes or gases which contain chemicals known to...

Page 3: ... lever fully Adjust cutting oxy gen regulator to the desired pressure see Figure 1 compensating for any line loss to the torch through the hose and valve Then immediately release the lever 2 Adjust fuel gas regulator to provide 20 psig at the torch with flow TESTING FOR LEAKS The system should be thoroughly tested for leaks after it is first hooked up and at regular intervals thereafter With the s...

Page 4: ...ral gas or propane pressure Set while cutting lever is depressed and fuel gas valve is wide open pressure measured at the torch OPERATING DATA GENERAL NOTE 1 1 2 12 7 mm hose is recommended for oxygen 3 8 9 5 mm hose is recommended for fuel gas 2 Oxygen pressure is measured at the torch inlet connection 3 The conditions listed in the table are based on typical conditions for cutting mild steel at ...

Page 5: ...and used as directed on the container in which it is packed MAINTENANCE For all repairs other than those covered below send the torch to ESAB Welding Cutting Products Remanfacturing Center 411 South Ebenezer Road Flo rence SC 29501 Testing Seats Under normal use the internal seating surfaces in the nozzle socket should last the life of the torch Should reseating be necessary reseating should be do...

Page 6: ...107 22104 18 ft 22093 22105 GUIDE 52Z88 FERRULE 73A93 WASHER 37A39 O RING 86W70 BUSHING 57A18 SPRING 29Z37 SPRING SUPPORT 73Z90 VALVE SEAT STEM 33Y43 DETAIL A O 2 VALVE ASS Y 22110 ENLAGED VIEW NUT EXTENDED 22075 1 06 18 THROTTLE VALVE ASS Y 54A87 O RING 96W97 PLUG 35Z64 FG VALVE ASS Y 22084 O 2 VALVE ASS Y 22110 See Detail A SCREW 34Z50 BUSHING 39Z58 LOCKWASHER 12 LEVER ASS Y 25Y16 DETAIL A FG VA...

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Page 8: ...F 15 365 C 07 2000 1C Printed in U S A ...

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