7
Before mounting, note that one end
of the axle holder in the centre of
each wheel is longer than the other.
With the long end of the axle holder
towards the inside, insert a wheel axle
(35) through each wheel (9) and wheel
leg (6/7). Put an axle washer (37) on
the other side, then insert the axle pin
(41) through the hole in the wheel and
wheel axle.
Turn over the assembled legs/bottom
shelf, then use the provided open
end wrench to mount a caster (8)
on each caster leg (4/5) by clockwise
turning the hex nut on the caster into
the threaded hole at the bottom of
the leg tube.
caster leg
caster
wheel leg
axle
“r”clip
axle
washer
long end
of axle holder
wheel axle
wheel
Set the assembled legs/bottom shelf upright, then hold and slightly press the legs
downwards to ensur
r. Tighten all the screws
.
MOUNT THE LEGS ON THE GRILL
Parts required:
Grill (1)
Hardware required:
4 x Nuts 1/4
"
(36)
4 x Flat washers 1/4
"
(38)
4 x Spring washers 1/4
"
(39)
4 x Bolts 1/4
"
(40)
Tools required:
Open end wrench (42)
Take the porcelain grill (16) and grease
drain pan (17) out of the grill (1), if you
haven’t already done so.
flat
washer
spring
washer
nut
grill
bolt
Place the grill on the legs. NOTE: The two wheel legs should be at the same side as the
paddle vent (15).
After aligning the holes in the grill and the legs, insert a 1/4" bolt (40) through each leg
tube, then through the grill.
Put a 1/4" flat washer (38) and a 1/4" spring washer (39) on each bolt inside the grill,
then put on a 1/4" nut (36) and tighten it.
Step 5: Mount the Legs on the Grill
Step 6: Attach the Side Shelf Assembly to the Grill
Step 7: Attach the Lid Handle to the Lid
Locate:
• (4) Nuts 1/4
• (4) Flat Washers
• (4) Spring Washers
• (4) 1/4” Bolts
Procedure:
Take the porcelain grill and grease drain pan
out of the grill, if you haven’t already done
so. Place the grill on the legs. NOTE: The two
wheel legs should located on the opposite
side of the Pellet Hopper as shown. After
aligning the holes in the grill and the legs,
insert a 1/4” bolt through each leg tube, then
through the grill. Put a 1/4” flat washer and a
1/4” spring washer on each bolt inside the grill,
then put on a 1/4” nut and tighten it.
Locate:
• (4) 1/4-20 x .59 Bolts
Procedure:
Screw (2) 1/4-20 x .59” bolts into the lower holes
on the left side of the barrel (leave the screws
out approx. 1/4”). Set the side table onto the (2)
bolts using the lower key holes. Screw (2) 1/4-20
x .59” bolts from outside of the barrel into the
top holes in the side table. Tighten all (4) bolts.
Locate:
• (1) Lid Handle
• (1) Lid
• (1) Heat Shield
• (2) 1/4-20 x .59 Bolt
• (2) Flat Washers
• (2) Spring Washers
Procedure:
Align the two holes in the lid handle with the
two holes in the lid. Put a 1/4” spring washer
and a 1/4” flat washer on each 1/4-20 x .59 Bolt
and insert through the the heat shield then lid
and screw into the handle until tight.
8
ATTACH THE SIDE SHELF ASSEMBLY TO THE GRILL
Hardware required:
4 x Screws 1/4" (34)
Align the four holes in the side
shelf bracket (2/3) with the holes
in the grill (1).
Put a 1/4" screw (34) through each
hole and tighten it.
screw
ATTACH THE DOOR HANDLE TO THE DOOR
Parts required:
Door handle (13)
Door (12)
Hardware required:
2 x Screws 1/4" – pre-installed
2 x Flat washers 1/4" (38)
2 x Spring washers 1/4" (39)
door handle
door
Align the two holes in the door handle (13) with the two holes in the door (12).
Put a 1/4" spring washer (39) and a 1/4" flat washer (38) on each pre-installed
1/4" screw.
Insert each screw through the door, then through the handle. Tighten each screw.
heat shield
Lid
Lid Handle
8
ATT
ACH
THE SID
E SH
ELF
ASS
EM
BLY
TO
THE
GR
ILL
Hardwa
re requi
red:
4 x Sc
rews 1/4" (34)
Align the four holes in the side
shelf bracket (2/3) with the holes
in the grill (1).
Put a 1/4" sc
rew (34) th
rough each
hole and tighten it.
screw
ATT
ACH
THE
DO
OR H
AND
LE T
O TH
E D
OO
R
Parts r
equi
red:
Door handle (13)
Door (12)
Hardwa
re requi
red:
2 x Sc
rews 1/4" – p
re-installed
2 x Flat washers 1/4" (38)
2 x Spring washers 1/4" (39)
door
handle
door
Align the two holes in the door handle (13) with the two holes in the door (12).
Put a 1/4" spring washer (39) and a 1/4" flat washer (38) on eac
h pre-installed
1/4" sc
rew.
Insert each sc
rew th
rough the doo
r, then th
rough the handle. Tighten each sc
rew.
