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debris  after  each  cooking  session.  If  the 
barbecue  is  to  be  used  for  large  gatherings, 
additional  care  will  be  required  to  ensure 
excessive  build  up  of  fat  does  not  occur  and 
cause a fat fire. The time between cleaning may 
need to be reduced if very fatty foods or cheap 
meat  products  are  being  cooked.  Failure  to  do 
this  may  result  in  a  fat  fire,  which  may  cause 
injury  and  could  seriously  damage  the 
barbecue.  

 

In the event of a fat fire: 

 

Keep  everyone  at  a  safe  distance  from  the 
barbecue  and  wait  until  the  fire  has  burnt 
out.  

 

Do not close the hood or lid of the barbecue.   

 

NEVER  DOUSE  A  BARBECUE  WITH 
WATER.  IF  AN  EXTINGUISHER  IS  USED, 
IT SHOULD BE A POWDER TYPE. 

 

If  the  fire  does  not  seem  to  be  abating  or 
appears to be worsening, contact your local 
Fire Brigade for assistance. 

 

Replenishing the Charcoal 

To  replenish  the  charcoal  during  use,  remove 
the  food  from  the  cooking  grill.

 

With  protected 

hands,  use  the  grill  lifting  handle  provided  to 
remove  the  grill.  After  adding  the  charcoal, 
carefully replace the grill, and continue cooking 
when the charcoal is ready.  

 

End of Cooking Session 

Ash  should  not  be  disposed  of  until  you  are 
certain it is cold and will not be able to re-ignite. 
Dispose of any unburned charcoal and remove 
remaining residue with a brass wire brush. 

 

Wait  until  the  barbecue  is  sufficiently  cool 
before closing its hood or lid. 

 

Care and Maintenance 

 

Regularly  clean  your  barbecue  between  uses 
and  especially  after  extended  periods  of 
storage.  Ensure  the  barbecue  and  its 
components  are  sufficiently  cool  before 
cleaning.    Do  not  leave  the  barbecue  exposed 
to outside weather conditions or stored in damp, 
moist areas. 
 

 

Never  handle  hot  parts  with  unprotected 
hands. 

 

Never douse the barbecue with water when 
its surfaces are hot. 

 
In  order  to  extend  the  life  and  maintain  the 

condition  of  your  barbecue,  we  strongly 
recommend  that  the  unit  be  covered  when  left 
outside for any length of time, especially during 
the winter months. Heavy-duty barbecue covers 
and  other  accessories  are  available  from  your 
local stockist.  
 
Even  when  your  barbecue  is  covered  for  its 
protection,  it  must  be  inspected  on  a  regular 
basis as damp or condensation can form which 
may  result  in  damage  to  the  barbecue.  It  may 
be  necessary  to  dry  the  barbecue  and  the 
inside  of  the  cover.  It  is  possible  for  mould  to 
grow  on  any  fat  remaining  on  parts  of  the 
barbecue.    This  should  be  cleaned  off  smooth 
surfaces with hot soapy water. 
 
Any  rust  that  is  found  that  does  not  come  into 
contact  with  the  food  should  be  treated  with  a 
rust inhibitor and painted with barbecue paint or 
a heat resistant paint. 
  
A  chrome  cleaner  may  be  used  on  chrome 
parts  if  required.  To  prevent  rusting,  wipe 
chrome  plated  parts  with  cooking  oil  after 
rinsing and drying. 
 

Cooking Surfaces 

When  the  barbecue  has  cooled,  clean  with  hot 
soapy  water.  To  remove  any  food  residue,  use 
a  mild  cream  cleaner  on  a  non-abrasive  pad.  
Do  not  use  scouring  pads  or  powders  as  they 
can  permanently  damage  the  finish.  Rinse  well 
and  dry  thoroughly.  Due  to  the  weight  of  the 
cooking  surfaces,  we  do  not  recommend 
cleaning in a dishwasher. 
 

Charcoal Tray

  

After  every  use,  empty  and  clean  the  charcoal 
tray  of  any  fat  or food  particles,  using  a  plastic 
or wooden scraper if necessary.  
 
Discard  the  ash,  and  wash  any  remaining  ash 
or fat from the tray. 
 
Failure to keep it clean, and excessive build up 
can  result  in  a  fat  fire.  This  can  be  hazardous 
and severely damage the barbecue. 

This is not 

a  fault  in  the  barbecue  and  is  therefore  not 
covered  by  the  terms  of  the  warranty.

  If 

required,  the  tray  can  be  washed  in  hot  soapy 
water. 
 

Barbecue Hood or Lid & Trolley 

Use a non-abrasive cloth or pad and clean with 
hot,  soapy  water.  Do  not  use  scouring  pads  or 
powders  as  they  can  permanently  damage  the 

Summary of Contents for Roast Box 500

Page 1: ...become very hot do not move it during operation WARNING Accessible parts may be very hot Keep children and pets away The barbecue has to be installed on a secure level base prior to use Any modificat...

Page 2: ...3 3 Body B1 Charcoal Tray 1 3s 3s B2 Charcoal Divider 2 3 3 B3 Cooking Grill 2 3s 3s B4 Grill Lifting Handle 2 3 3 Trolley C1 Left Cabinet Panel 1 3 3 C2 Right Cabinet Panel 1 3 3 C3 Rear Frame 1 3s 3...

Page 3: ...cording to model purchased Specifications subject to change without prior notice For more details on hardware please see the corresponding Hardware Reference Diagram A7 B1 B3 A2 C5 C6 C7 A5 A1 A6 A3 A...

Page 4: ...out prior notice D8 R Clips D3 M6x12 Bolt D4 M6x15 Bolt D5 M6x33 Bolt D6 M6x58 Bolt D7 M6x83 Bolt D9 Hinge Pin D2 Spring Washer D1 M6 Acorn Nut NOTE a Actual assembly need 24pcs M6 Acorn Nut 2pcs for...

Page 5: ...lease read the Important Information section carefully before assembly and use of your barbecue 1 2 Attach the Side Shelf C5 and the Right Cabinet Panel C2 to the cabinet assembly using the M6x83 Bolt...

Page 6: ...gs Slide a Wheel C8 over each end of the wheel axle Secure the wheels into place with the wheel axle locknuts Place the wheel Hubcaps C9 onto the outsides of the wheels Attach the Lower Hinges C7x2pcs...

Page 7: ...hown Lay the Cooking Grills B3x2pcs onto the top of charcoal tray ensuring they lie level within the tray NOTE Grill Lifting Handles B4 must be used to remove and replace grills during operation Place...

Page 8: ...d the heat indicator onto the Hood A1 using the retaining nut as shown A5 A4 Retaining nut A1 Remove the bolts washers and nuts from Air Vents A3 then attach the air vents onto the hood by inserting t...

Page 9: ...D3x4pcs Spring Washers D2x4pcs and M6 Acorn Nuts D1x4pcs as shown D4 A2 D1 D2 D3 Install the Upper Hinges A6x2pcs and Upper Hinge Mounting Pad A7x2pcs onto the hood using M6x15 Bolts D4x6pcs Spring W...

Page 10: ...EMBLY IS NOW COMPLETE PROCEED TO THE NEXT PAGE FOR INSTRUCTIONS ON OPERATION AND MAINTENANCE C6 Carefully place the hood onto the trolley structure Align the upper hinges with lower hinges and fix the...

Page 11: ...nd cause damage or serious injury Always place charcoal in the charcoal tray Do not move the cooking grill and charcoal tray until after the appliance has completely cooled down Parts sealed by the ma...

Page 12: ...usting the vents Do not close the hood or lid whilst the charcoal is still flaming Wait until it has ashed over Grill Cooking The food on the grill is cooked by the heat produced from the hot charcoal...

Page 13: ...end the life and maintain the condition of your barbecue we strongly recommend that the unit be covered when left outside for any length of time especially during the winter months Heavy duty barbecue...

Page 14: ...covering or storing Store your barbecue in a cool dry place When using the barbecue after extended periods of storage follow the cleaning procedures Specifications subject to change without prior not...

Page 15: ...s The care and maintenance instructions given in your Outback manual have been followed If the product includes one or a number of parts or accessories only the defective accessory or part will be rep...

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